Emergency response to motor failure - Contributing to the reduction of repair time.
It was discovered that the hydraulic motor for the screw drive had seized and failed. We switched to manual operation urgently, but the keys of other equipment linked to the motor were also damaged. We were requested to consider ways to meet the deadline, as failing to complete the work within two weeks would result in significant losses. Issues: 1. The failed motor is a special specification item, so there are no spare parts, and producing a new one will take a month and a half. 2. Equivalent parts from other manufacturers cannot be installed due to size incompatibility. 3. We must investigate the cause of the motor seizure. 4. Repairs to the shafts of related equipment are also necessary. 5. There are only two weeks available for the construction period.
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First, we will secure the motor and, at the same time, take all possible measures to arrange for repair work, while checking and coordinating the progress with each company. Points: 1. Send the broken motor to the manufacturer via express delivery and request identification of the cause of the failure and arrangements for repair. (*It was determined that the failure was due to insufficient lubrication.) 2. Confirm the inventory of hydraulic motors with the manufacturer and all national distributors. Also, check if there are compatible alternatives available from the manufacturer. 3. Request the contractor performing this work to repair the equipment's shaft section. The repair and trial operation will be conducted at the factory, ensuring it is ready for installation.
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