[Case Study] Static Electricity Countermeasures! Preventing the Adhesion of Dust and Other Particles During Resin Sheet Manufacturing
Static electricity countermeasures with an ionizer! Prevents the adhesion of dust and other particles during resin sheet manufacturing.
You were experiencing issues with static electricity during the production of raw sheets for food containers at your expanded resin sheet manufacturing company, particularly during the line operation and winding process. Issues: 1. Static electricity is generated due to friction with the transport rolls during the production of resin sheets, causing dust and other particles to adhere. 2. During winding, charged products rub against each other, increasing static electricity, which attracts dust and leads to lower yield. 3. Workers near the winding machine, where static electricity is particularly high, experience discomfort from static shocks. 4. The resin sheets being produced are highly flammable, and sparks from static electricity could ignite them, potentially leading to a fire.
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We proposed a distinctive ionizer and appropriate installation methods. * The ionizer is a device that applies high-voltage electricity to electrodes, generating a large number of positive and negative ions to neutralize and eliminate static electricity charged on the target object. * The effectiveness of static elimination varies greatly depending on the installation method. Points: 1. We recommend a direct current ionizer with high static elimination efficiency. 2. Since both sides of the product are charged, we recommend installing on both sides. 3. We recommend a bar type that efficiently generates ions from an air-blowing nozzle with electrodes, simultaneously blowing away adhered dust and reducing dust attachment. 4. To achieve more effective static elimination, we suggest proposals regarding quantity, installation locations, and the distance between the product and the ionizer to maximize effectiveness. 5. After installation, confirm the static elimination effect with a static electricity measuring device and obtain acceptance.
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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.