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  6. [Case Study] Lower price than standard products! We will install large-diameter duct piping!

[Case Study] Lower price than standard products! We will install large-diameter duct piping!

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last updated:Oct 22, 2020

蒲田工業
蒲田工業
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Lower price than standard products! We will install large-diameter duct piping!

A food company has decided to install large-diameter duct piping due to the expansion of their manufacturing line. Since the piping will carry exhaust gases containing solvents, it is necessary to use stainless steel ducts. They have requested to keep costs as low as possible. Issues: 1. A φ500 stainless steel duct must be installed from the manufacturing building to the outdoor scrubber over a distance of 150m. 2. With stainless steel spiral ducts, leaks occur at the crimped joints. 3. If standard stainless pipe products are used, only thick-walled specifications are available, which increases costs and weight. 4. Since this work will be done simultaneously with other construction, it is necessary to devise a work schedule that fits within the construction period.

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[Case Study] Lower price than standard products! We will install large-diameter duct piping!

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Commercially available SUS steel pipes are heavy and expensive, so we proposed to manufacture and install thin-walled SUS pipes. Points: 1. To keep costs down, we processed SUS plates by bending them into a circular shape, welding the seams to create the components. 2. To minimize the number of connection points, we made the straight pipes 6 meters long and welded flanges at both ends. 3. To shorten the construction period and reduce costs, the installation work on-site will only involve flange connections. 4. To expedite the schedule, we will conduct a thorough preliminary site survey and avoid any work that requires adjustments. 5. Since the pressure is not very high, we selected thin-walled materials for the SUS plates, achieving cost reduction and weight savings.

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蒲田工業

蒲田工業

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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.

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