Improving the productivity of the powder bagging process - Achieving rational handling of powders!
○Existing Equipment During the bagging process (conveyor line) when shipping, powdered products are lifted to a height of about 4 meters via a flexible screw conveyor from the receiving hopper, and then transported directly below (for bagging and sorting). The transported products are sorted and bagged by operators and shipped as finished products. ○Points of Concern - Damage to the spring, which is critical for transportation - Slow transportation speed due to the structure that relies on the spring for lifting - Maintenance is difficult due to the structural design - Issues such as "bridging" and "rat holes" frequently occur within the receiving hopper; although a vibrator was installed, its effectiveness was low.
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Proposal to change from a spring-type system to a suction-based transportation system Point 1: Reduction in maintenance Point 2: Increase in production volume due to improved transportation speed Point 3: Assurance of hygiene as transportation is done via suction Point 4: Regularly blowing a small amount of air into areas prone to clogging to eliminate bridges and rat holes. ○ Verification items before adoption - Can the product (powder) be transported at a height of 4 meters? - Since the structure involves supplying secondary air while suctioning, will unnecessary air mix with the product being bagged, ensuring the specified amount of powder is properly filled? - Verification of the optimal location for installing the air vibrator We will handle your product and select and test the appropriate model according to your required production volume. We will also consider measures based on the conditions of your factory (humidity and temperature). - Vacuum conveyor - Aeration hopper We proposed changes and improvements to a complex system using these components.
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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.