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  6. [Case Study] Extending the Lifespan of Career Rollers

[Case Study] Extending the Lifespan of Career Rollers

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last updated:Oct 22, 2020

蒲田工業
蒲田工業
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Extending the lifespan of the carrier roller, without damaging the conveyor belt!

Customers using a large number of carrier rollers in pipe conveyors and shuttle conveyors have been troubled by roller wear for many years. The conveyed items adhered to the rollers, causing surface wear due to friction with the conveyor belt. This led to issues such as the edges of the conveyor belt contacting the worn rollers, causing fraying, and the belt tearing vertically due to burrs. The worn rollers also became a cause of belt misalignment. Points: 1. Standard rollers do not have specific wear-resistant measures on their surfaces. 2. When problems occur, the line must be stopped for recovery work to be carried out. 3. In some cases, the torn belt must be replaced. 4. The conveyed items contain moisture and are prone to adhesion.

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[Case Study] Extending the Lifespan of Career Rollers

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We proposed a custom specification with a hard chrome plating on the roll surface. Compared to standard products, the wear resistance has been significantly improved. The non-stick properties have also been enhanced compared to standard products, and the reduction of the friction coefficient is expected to lead to a longer lifespan. To verify the actual effectiveness, we partially tested it in the existing line.

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[Case Study] Extending the lifespan of career rollers, without damaging conveyor belts!

[Case Study] Extending the lifespan of career rollers, without damaging conveyor belts!

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蒲田工業

蒲田工業

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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.

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