Ball-type heat exchanger automatic cleaning device "XAC" for manufacturing industry and semiconductor manufacturers.
Can be installed in a small space. Automatic cleaning of the heat exchanger without stopping the production line.
The ball-type heat exchanger automatic cleaning device "XAC" is a system that automatically cleans shell-and-tube heat exchangers. Regular tube cleaning can prevent the adhesion of dirt almost permanently, eliminating the need to stop the production line. Additionally, it improves work efficiency and contributes to reduced fuel consumption. It also mitigates the risk of localized corrosion caused by dirt adhesion, creating an eco-friendly and low-cost manufacturing environment. 【Features】 - Automatically cleans the tubes of shell-and-tube heat exchangers on a regular basis - Prevents dirt adhesion in advance - No need for cleaning with brushes or chemicals - Even in the event of a malfunction, there is no impact on the heat exchanger For more details, please contact us.
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【Introduction of Installation Examples】 ○ In the case of F Corporation, a comprehensive material manufacturer – Refrigeration unit for clean rooms – In August 2007, F Corporation introduced "XAC" for their turbo refrigeration unit for clean rooms. Since the installation in 2007, the production heat quantity has significantly increased, but the power consumption has hardly increased. If they had produced the same heat quantity as the year before installation, the efficiency in 2007 would have resulted in a reduction of 6.69 million yen compared to 2006, and the efficiency in 2008 would have led to a reduction of 9.23 million yen compared to 2006, significantly cutting electricity costs. Additionally, the chemical cleaning that was previously performed every three years has become unnecessary, leading to a complete reduction in cleaning costs. Furthermore, due to the improvement in efficiency, the operating hours of the refrigeration unit have significantly decreased, resulting in a 26% reduction in the amount of make-up water and water treatment chemicals used across six units (compared to the year before installation). ● For more details, please contact us.
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The costs of electricity and gas for air conditioning are becoming a significant issue. No matter how efficient a refrigeration unit is, if the heat exchanger is dirty, its performance can be halved. Even with regular brush cleaning, much of the operating period may be spent in a dirty state, leading to increased maintenance costs. For those who have not encountered a method to "keep the heat exchanger clean," I hope to share a way to maintain the heat exchanger in a clean state without incurring high costs for water treatment, without needing to perform brush cleaning once a year, and without requiring chemical cleaning every few years.
