We offer a selection of trays that are anti-static, oil-resistant, and conductive, suitable for robot assembly.
Robotrays are component supply trays that allow for the extraction and insertion of parts, utilized by automated assembly robots in automated factories. Based on 20 years of experience since the initial sale, we offer improved designs tailored to customer applications, including various shapes and materials (such as anti-static, oil-resistant, heat-resistant, and conductive). Additionally, Kanayama Kasei has achieved low cost, high quality, and short delivery times through a consistent system that encompasses design, mold production, tray molding, and recycling. Since everything is done in-house, there is no risk of confidential information leaking even if we handle sensitive materials. Being made of foam, these products also help protect parts during logistics. We can manufacture to specified sizes within the maximum external dimensions of 800×600×240H. For more details, please contact us or refer to our catalog.
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basic information
【Lineup】 ○General Type → By standardizing and normalizing external dimensions, it is possible to reduce mold costs. ○Thin Type → Designed for lightweight and small component storage, allowing for an increase in quantity within the tray feeder (changer). → Excellent in terms of economic efficiency, including logistics. ○Box Type → Capable of deep boxes up to a depth of 240H, which was not achievable with conventional molding methods. ○Oil and Chemical Resistant Type → Combines oil resistance and chemical resistance, preventing degradation of the tray due to grease and cleaning solutions, thus prolonging the cycle. ○Kit Type → Allows for the storage of 10 to 20 parts in one tray, enabling the assembly of finished products with just one type of tray. ● For more details, please contact us or refer to the catalog.
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Applications/Examples of results
【Delivery Achievements】 ○ Home Appliances → Televisions, digital video cameras, video decks, refrigerators, air conditioners, washing machines, microwaves, mini discs, vacuum cleaners, etc. ○ Office Automation and Communication → Computers, word processors, FAX machines, copiers, printers, ink ribbons, displays, mobile phones, electronic devices, etc. ○ Automotive → Engines, bodies, shafts, electrical components (instruments, car navigation, audio systems), etc. ○ Housing Equipment → Water heaters, sanitary equipment, lighting equipment, etc. ○ Health Equipment → Medical devices, etc. (magnetic material components, circuit boards) ● For more details, please contact us or refer to the catalog.
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Currently, various foam plastic products are being utilized in many areas around us. They are extensively used as packaging and cushioning materials, including various electrical appliances and office equipment, as well as in fish boxes and floats for aquaculture, to the extent that it is impossible to count each one individually. Kanayama Kasei has been advancing the development of applications for this highly versatile foam plastic. As a result, the scope of its use has further expanded, and it now includes insulation structural components for air conditioners and refrigerators, various structural insulation materials for buildings, decorative formwork materials for construction and civil engineering, lost foam casting models for the casting industry, robotic trays for parts supply to automated assembly robots in factories, and interior materials for automobiles, covering all fields from manufacturing to logistics and sales. This can be said to be the result of our excellent utilization technology breathing new life into foam plastics, and Kanayama Kasei products, which respond swiftly to social needs, significantly contribute to cost reduction for users, leading to the development of a trusted partnership between users and Kanayama Kasei.