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  6. Machine Failure Management 1-2-3

Machine Failure Management 1-2-3

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Machine Failure Management 1-2-3_rev0

last updated:Mar 04, 2016

ハリーコンサルティング事務所
ハリーコンサルティング事務所
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The definitive version of MTBF (Mean Time Between Failures) and MTTR (Mean Time To Repair) management. A simple Excel sheet honed through practice.

Can you explain that this machine stops every ○ minutes and can be repaired in ○ minutes once it has stopped? This is important for preventive maintenance. Please utilize this Excel sheet, honed through practical experience, to aid in preventive maintenance. Simply input the data into the Excel sheet, and it will automatically calculate the rest. It is expected to improve maintenance technology and enable accurate spare parts management. This simple Excel sheet has received the most inquiries and downloads not only from domestic sources but also from overseas engineering companies. Please make the most of it to enhance preventive maintenance.

    Wood processingSafety and consumablesmaintenance
machine.jpg

Machine Failure Management 1-2-3

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basic information

MTBF = Mean Time Between Failure MTTR = Mean Time to Repair These are important indicators when discussing equipment preventive maintenance. This is a simple worksheet used in field consulting and honed through practice. Please utilize it to improve equipment reliability and enhance maintenance personnel skills.

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You can download it for free.

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Please contact us for details

Applications/Examples of results

By utilizing this worksheet, we have become able to discuss based on data, such as "the equipment stops every ○ minutes, and once it stops, it takes ○ minutes to repair." There are many examples of its use, such as how last month was this way, so what will this month be like, which reflects the improvement in the skills of maintenance personnel and the establishment of preventive maintenance concepts. It can also be used for managing spare parts for equipment. Additionally, by applying a Kanban system to spare parts management, we can make inventory more appropriate. If you have any questions regarding the Kanban system or anything else, please feel free to consult with Harry Consulting Office.

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Kanban System Flow Diagram (A4 one page)

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The kanban system is optimal for improving inventory management. We have established the kanban system in various Japanese manufacturing plants in the Philippines, achieving inventory reduction. We have explained it to local staff in an easy-to-understand manner using a one-page A4 flowchart. This flowchart has been refined through practical experience. Although it is in English, the content is simple and easy to understand. Please make use of the improvements using the kanban system. For improvements utilizing the kanban system, contact Harry Consulting Office, which has over 10 years of experience.

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ハリーコンサルティング事務所

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Investment in DX is not necessary. Is it linked to returns (profits)? Although DX was invested in for efficiency improvement, did it actually yield returns? Was the goal to visualize through DX? Visualization can be achieved without DX. By utilizing TOC (Theory of Constraints) for pinpoint improvements that do not require high investments, we can dramatically enhance corporate profits. The three important questions when discussing TOC are: 1. Did sales increase? 2. Did operational costs decrease? 3. Did inventory decrease? We provide consulting to identify bottlenecks that hinder profit improvement and follow the five steps of TOC to increase sales while dramatically enhancing profitability. We also hold TOC training workshops. Please feel free to contact us. I have obtained the international qualification (Goldratt Master Executive Certificate for TOC Holistic Management). The complete Japanese animated version of the beloved book "The Goal," read by top executives around the world, has been created and edited by Goldratt Japan. For more details, please contact us.

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