Please make use of our vacuum mixing and extrusion molding machine for your prototypes and mass production equipment. It continuously molds products up to approximately φ150.
Our vacuum mixing and extrusion molding machine achieves integration by combining the mixer and extruder into one unit, allowing for precise mixing with a single molding machine. It is ideal for the extrusion molding of products made from raw materials such as ceramics, activated carbon, metals, and food. We offer custom design and manufacturing based on the characteristics of the materials and production volume. Continuous molding is performed for various shapes of nozzles ranging from φ15 to φ150. By equipping our unique Karamis screw, which features a mixing function developed from our original ideas, the mixing capability is enhanced. The internal temperature of the device during molding is generally maintained between cold water at -3°C and hot water at 80°C. For the production of molded products such as resins, we can manufacture molding machines with heater heating (up to 180°C). Please note that our extrusion molding tests are conducted with hot water (up to 80°C). The disassembly and cleaning of small molding machines (approximately V-25) can be completed by two people in about 20 minutes.
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basic information
We propose, design, develop, manufacture, and sell vacuum kneading extruders tailored to each customer's raw materials, shapes, and molding characteristics. For customers requiring precise kneading, we can achieve high-precision molded products. Conventional horizontal vacuum kneading extruders are optimal for molded products ranging from φ15 to approximately φ150. On the other hand, for molded products ranging from φ180 to approximately φ300, we recommend vertical extruders. This vertical extruder can maintain the molded shape by extruding large products vertically under the influence of gravity. In addition to extruders, we also manufacture mixers, conveyors, dryers, and other related equipment. For customers considering the introduction of equipment, including extruders, or those wishing to develop products or conduct prototype molding, please utilize our extrusion molding test. In the initial assessment test, we will take your raw materials and conduct extrusion molding free of charge. After that, once you have conducted your analysis, please consider our paid molding tests. For more details, please visit our website and contact us. https://www.universe-kk.co.jp/
Price information
Please contact us directly. TEL: 0954-66-2872 Email: kyushu@universe-kk.co.jp
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Applications/Examples of results
Molding materials: ceramic, activated carbon, metal, food, medical materials, etc. Molding shapes: honeycomb, sheet, round bar, tube, filter, etc. Applications of molded products: electronic devices, VOC countermeasures, deodorization, air purification, medical-related, recycled materials, etc.
Detailed information
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V-30
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V-70
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V-90
Line up（5）
| Model number | overview |
|---|---|
| V-15 Tabletop Model | ▼Processing Capacity: 0.3–1kg/H ▼Device Power: 0.1kw ▼Material Screw Diameter: φ15mm ▼Machine Dimensions: L750xW180xH320mm ▼Machine Weight: 45kg ※The numbers listed are approximate |
| V-25 | ▼Processing Capacity: 4–6kg/H ▼Device Power: 0.75–1.5kw ▼Material Screw Diameter: φ25mm ▼Machine Dimensions: L1,600xW500xH1,300mm ▼Machine Weight: 500kg ※The numbers listed are approximate |
| V-55 | ▼Processing Capacity: 25–45kg/H ▼Device Power: 3.7–5.5kw ▼Material Screw Diameter: φ55mm ▼Machine Dimensions: L3,000xW650xH1,600mm ▼Machine Weight: 2,000kg ※The numbers listed are approximate |
| V-90 | ▼Processing Capacity: 100–180kg/H ▼Device Power: 5.5–7.5kw ▼Material Screw Diameter: φ90mm ▼Machine Dimensions: L5,000xW1,000xH2,000mm ▼Machine Weight: 6,000kg ※The numbers listed are approximate |
| V-150 | ▼Processing Capacity: 300–450kg/H ▼Device Power: 18.5–30kw ▼Material Screw Diameter: φ150mm ▼Machine Dimensions: L8,500xW1,100xH2,800mm ▼Machine Weight: 20,000kg ※The numbers listed are approximate |
catalog（1）
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Company information
We ask both customers introducing equipment and those developing extruded products to first utilize our extrusion molding tests. In the initial extrusion molding test for evaluation, we will take materials from the customer and use our vacuum kneading extruder to confirm whether molding is possible. After that, we ask the customer to evaluate the molded body and consider whether to continue using our services. Our company specializes in the design, development, manufacturing, and sales of custom vacuum kneading extruders tailored to each customer's materials. Additionally, customers developing extruded products can utilize our paid extrusion molding tests as many times as needed. Our expertise in extrusion molding primarily lies with ceramic-based materials, but we also have a track record with carbon, metals, and food products. In extrusion molding, we will leverage our years of accumulated experience to provide satisfactory services and products that can fully reflect our customers' needs.
