Total cost reduction! Assisting with "cost-free" improvement methods suitable for the site.
Reduction in equipment failure incidents, cost and waste reduction, improvement in product yield, shortening of delivery times, inventory reduction, and enhancement of employee morale... For those who want to improve these issues, we offer improvement solutions and guidance on improvement methods in the field. Please feel free to contact us. For more details, please download the catalog.
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basic information
【Improvement Method Guidance】 ○5S Movement → Improvement of waste and morale in the areas of sorting, organizing, cleaning, maintaining cleanliness, and discipline. ○TPM → Measuring improvements in operational efficiency and capability. ○IE → Practical methods for discovering and improving waste. ○Equipment Maintenance and Guidance → Equipment maintenance operations and guidance. 【Improvement Solutions and On-Site Improvement Method Guidance】 ○5S Movement → A method for improving waste and morale in the areas of 'sorting, organizing, cleaning, maintaining cleanliness, and discipline,' which serves as the foundation for improvement. ○TPM (Total Productive Management) → A method focused on improving operational efficiency and capability with an emphasis on equipment. ○IE → A practical method for discovering and improving waste through scientific means, methods, analytical measurements, and experiments to produce good products correctly, cheaply, and easily. ●For more details, please contact us or download the catalog.
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Applications/Examples of results
【Examples of Achievements from Improvement Activities】 - 40% reduction in inventory levels - 90% improvement in process yield → 90% of defective products became acceptable - 7% reduction in manufacturing overhead costs - 50% reduction in waste disposal costs - 40% reduction in lead time - 60% improvement in equipment failure incidents (70% improvement in equipment downtime) - 15% reduction in repair costs - 20% reduction in in-process costs
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Today, Japan is experiencing a significant wave in every aspect. Particularly in the industrial sector, there is an increasing demand for good and inexpensive products delivered quickly. In this context, improving productivity, especially in the construction of production processes and logistics systems, has become an urgent priority. We have launched this initiative with the aim of providing the best proposals from a neutral position, responding quickly to these needs without favoring any particular company. Our company is composed of experienced veterans with a wealth of knowledge and young staff who handle systems such as simulations and CAD using computers. Since our inception, we have provided the best improvement measures to factories handling various products such as wafer processing, liquids, and powders for major semiconductor and chemical companies, including those overseas, earning the trust of our customers and achieving many results. Additionally, as part of our environmental initiatives, we are focusing on hydropower and conducting activities to promote its adoption. We would be grateful if you could utilize us as a good advisor and partner.