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  3. 日本製鋼所 樹脂機械事業部
  4. We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.
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  • Aug 30, 2021
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Aug 30, 2021

We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.

日本製鋼所 日本製鋼所 樹脂機械事業部
We are pleased to announce that our company will provide continuous decomposition technology used in chemical recycling to Sumitomo Chemical Co., Ltd. This technology continuously recovers MMA (methyl methacrylate) monomer from used acrylic resin (PMMA) using a twin-screw kneading extruder from the 'TEX Series'. The 'TEX Series' twin-screw kneading extruder is expected to be applied not only for thermal recycling and material recycling purposes but also for chemical recycling applications. To meet societal needs for recycling technology, we plan to establish a chemical recycling center within our Hiroshima manufacturing facility in 2022. Our group will continue to develop products that reduce environmental impact and aims to be a company that contributes to the realization and development of a sustainable society.
PMMA sheet (provided by Sumitomo Chemical Co.)
PMMA sheet (provided by Sumitomo Chemical Co.)
Two-axis mixing extruder "TEX Series"
Two-axis mixing extruder "TEX Series"
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Providing Technology for Chemical Recycling of Acrylic Resin with Our Twin-Screw Extruder
Our News Release
Establishment of a New Demonstration Facility for Chemical Recycling of Acrylic Resin to Contribute to Environmental Load Reduction
Sumitomo Chemical Co., Ltd. News Release

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Chemical recycling using the twin-screw extruder "TEX"

Efficiently producing high-quality recycled plastic. Initiatives towards CSR and SDGs.

This is an introduction to our continuous chemical recycling technology for plastics, utilizing our twin-screw extruder 'TEX' and associated equipment. The raw materials are continuously decomposed through shear heating by the extruder's screw and heat transfer from the cylinder heater. By condensing and recovering the decomposition gas into liquid monomers downstream of the extruder, we can efficiently remove decomposition gases and residues, resulting in high-quality monomers with harmful substances removed. 【Features】 ■ Efficient continuous production of high-quality recycled plastics ■ Capable of recycling various materials other than acrylic ■ Stable supply of raw materials in various forms, such as film scraps and crushed pieces, to the extruder ■ Specification considerations using a test machine are also possible *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

  • Other resource recycling

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

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  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Bimodal mixing extruder for bridge cutting "TEX"

Continuous production of high-quality recycled products is possible! Introducing recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than incineration for heat energy recovery or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out the waste mixed with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through vents or slits. *For more details, please refer to the PDF document or feel free to contact us.

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(4)

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

TECHNICAL
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[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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【Technical Case】Crosslinking Cutting Process Using a Twin-Screw Extruder

【Technical Case】Crosslinking Cutting Process Using a Twin-Screw Extruder

TECHNICAL
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  • Catalog download

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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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日本製鋼所 樹脂機械事業部
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Case Study 003: Verbalizing the "somewhat inconvenient" issues faced by HR and General Affairs. A case of organizing challenges and proposals. Client in the home care industry with approximately 700 employees.

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  • OTHER

"Somewhat inconvenient" can quickly transform into "cost" and "risk" due to an increase in the number of employees or an expansion of business scope. What we are introducing this time is the process of a home care industry company with around 700 employees verbalizing their frustrations regarding payroll operations and considering the optimal system configuration. When we verbalize "somewhat inconvenient"... 1) The support quality of the payroll system being used is poor, causing significant stress. 2) The number of employees has been on the rise in recent years, raising concerns about running costs due to the pay-per-use system. 3) Macros are being used for data integration with a separate system. 4) We want to make backend processes like payroll payment reports easier. Information from iBP What is important here is to decide how to handle the multiple issues that have arisen, which is the "prioritization of tasks." You can read more without needing to input personal information. Please visit the iBusiness Partners column page! https://ibp-column.sfsite.me/36302

Jul 23, 2026

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When the sensor detects a car, it notifies pedestrians of the car's departure with the light of a rotating beacon!

Perfect for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I am worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as pedestrian collisions and vehicle-to-vehicle accidents. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surrounding area with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask that you arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

Jul 23, 2026

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[Free Catalog Distribution] Measures for "Near Misses" in Nursing and Care Settings. Prevent tripping and disconnection with codes! Wireless Series Bed Exit Sensors Linked to Nurse Call Systems.

  • NEW
  • CATALOG

In facilities operating nurse call systems, we have made bed exit sensors wireless, allowing them to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ Bed exit sensors notify wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Jul 23, 2026

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We have released the materials for the cloud management tool "Loglass"!

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  • PRODUCT

We have released an introduction document for our cloud management system "Loglass." This document clearly presents the features and usage images of "Loglass," which streamlines management tasks such as budget formulation, performance management, forecast updates, and management accounting. Loglass centralizes data scattered across various systems and spreadsheets, reducing the effort required for collection, aggregation, and analysis, thereby supporting quicker and more accurate management decisions. Additionally, it helps address challenges such as the personalization of management tasks and increased workload through automation of data aggregation, history management, and real-time analysis functions. The document also includes actual implementation examples and the effects of implementation, showcasing results such as reduced workload, enhanced analysis capabilities, and improved decision-making speed. Companies considering promoting DX in management or reviewing operations centered around Excel and spreadsheets are encouraged to take a look.

Jul 22, 2026

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

  • NEW
  • PRODUCT

We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. We have many implementation examples available, so please take a look at the case study page.

Jul 22, 2026

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