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  4. [Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.
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  • Jul 11, 2019
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Jul 11, 2019

[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone was able to check the faster tasks, resulting in an approximately 25% improvement in production efficiency. This made it possible to meet production planning goals. *For more details, please download and view the case study materials. *Additionally, we are showcasing many other case studies from various companies.
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Production efficiency improved by approximately 25%! Toyota Boshoku Corporation [*Case study available*]

By implementing OTRS, we shared improvement points through video! The variability in work performed by individuals has been improved, resulting in a production efficiency increase of about 25%.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, resulting in stagnant productivity. To address this, we introduced "OTRS," which allows for detailed motion analysis of individual tasks using recorded video data. After implementation, everyone checked the faster work processes, leading to an approximately 25% improvement in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Stagnant productivity ■ Effects - Detailed explanations of hand movements that could not be conveyed through paper manuals became possible - Production efficiency improved by approximately 25%, enabling the achievement of production plans         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below [Contact Us].

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Work analysis and business optimization software 'OTRS10'

Utilize videos to improve waste, overburden, and unevenness in work, and enhance operational efficiency. Also effective for skill transfer!

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey "intuition" and "tips" that are difficult to express in words, making it useful for skill transfer and education. 3. This software is based on industrial engineering (IE) and supports various analytical methods.     ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

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Visualization of challenges and achievements boosts motivation! 【*Case study available】

The introduction of OTRS, a work analysis and business optimization software, contributes to the reform of awareness in the field | San Aqua TOTO Corporation.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's work became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid response in terms of reforming the awareness on-site. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with the standard work guided by "OTRS" - Gained a solid response in terms of reforming the awareness on-site         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the [Contact Us] section below.

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Video analysis of 2 weeks in just 1 day! Yachiyo Industrial Co., Ltd. *Case study presentation

A tool that combines the best of "OTRS" and VSM! Achieving efficiency in analysis work.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In pursuit of a high level of work efficiency standardization, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis work, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below【Contact Us】.

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Inefficient analysis work completed in a few hours. Takenaka Corporation *Case study presentation.

I was surprised that the analysis work, which used to take 2 to 3 days, was completed in just 1 to 2 hours during the demo!" Introducing a case study of the work analysis tool "OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high accuracy in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, it received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient - Data lacks precision, reliability, and persuasiveness ■ Effects - Ability to analyze videos from various angles with high accuracy in the office - Capability to create clearer materials in a shorter time than before         ★ Free Demo Available ★ We offer free demonstrations. If you are interested, please contact us through the "Contact Us" section below.

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A work training tool for on-site operations, including overseas! Nichirin Co., Ltd. *Case presentation

By supporting multiple languages, we have resolved insufficient communication overseas! Significant cost reductions have been achieved through manufacturing improvements using OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites, including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

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Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

Video analysis at the level of 0.1 seconds enables improvements that are difficult to achieve through visual inspection. Efforts at a more granular level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, improving factory operations has become essential. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer level have accelerated improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually. - Improvement activities have stagnated. ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible. - Cost reductions of several million yen per process.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below 【Contact Us】.

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Case Study 003: Verbalizing the "somewhat inconvenient" issues faced by HR and General Affairs. A case of organizing challenges and proposals. Client in the home care industry with approximately 700 employees.

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"Somewhat inconvenient" can quickly transform into "cost" and "risk" due to an increase in the number of employees or an expansion of business scope. What we are introducing this time is the process of a home care industry company with around 700 employees verbalizing their frustrations regarding payroll operations and considering the optimal system configuration. When we verbalize "somewhat inconvenient"... 1) The support quality of the payroll system being used is poor, causing significant stress. 2) The number of employees has been on the rise in recent years, raising concerns about running costs due to the pay-per-use system. 3) Macros are being used for data integration with a separate system. 4) We want to make backend processes like payroll payment reports easier. Information from iBP What is important here is to decide how to handle the multiple issues that have arisen, which is the "prioritization of tasks." You can read more without needing to input personal information. Please visit the iBusiness Partners column page! https://ibp-column.sfsite.me/36302

Jul 23, 2026

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We have released the materials for the cloud management tool "Loglass"!

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We have released an introduction document for our cloud management system "Loglass." This document clearly presents the features and usage images of "Loglass," which streamlines management tasks such as budget formulation, performance management, forecast updates, and management accounting. Loglass centralizes data scattered across various systems and spreadsheets, reducing the effort required for collection, aggregation, and analysis, thereby supporting quicker and more accurate management decisions. Additionally, it helps address challenges such as the personalization of management tasks and increased workload through automation of data aggregation, history management, and real-time analysis functions. The document also includes actual implementation examples and the effects of implementation, showcasing results such as reduced workload, enhanced analysis capabilities, and improved decision-making speed. Companies considering promoting DX in management or reviewing operations centered around Excel and spreadsheets are encouraged to take a look.

Jul 22, 2026

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

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We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. We have many implementation examples available, so please take a look at the case study page.

Jul 22, 2026

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

Jul 22, 2026

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Breaking away from a single manufacturer option — Introducing agents to cut the "negative loop" in the back office.

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Caught up in daily data entry, approvals, and inquiries, I want to improve but can't find the time to consider it. Such voices from the field are not uncommon. Even though it's clear that systemization is necessary, the reality is that people often get stuck on where to start and which products to choose. Common frustrations include "I spent time requesting materials and demos, but I'm not sure if it fits my company," and "After implementation, the inquiry contacts are scattered among different manufacturers, making it hard to connect quickly when issues arise." This moves us further away from the original goals of efficiency and reducing dependency on individuals. This is where the option of "agent implementation" comes into focus. Agents that handle products from multiple manufacturers have the advantage of providing unbiased comparisons and neutral proposals without favoring specific products. Even within the same category of systems, they can present the pros and cons side by side for a balanced evaluation. There is also a common misconception regarding pricing; in most cases, there is little to no price difference between direct sales from manufacturers and agents. You can read more without needing to input personal information. Please visit the iBusiness Partners column page! https://ibp-column.sfsite.me/33869

Jul 21, 2026

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