Observation of conductive particle shapes in COG implementation

Observing the state of conductive particles from the planar direction and cross-sectional direction! A case study confirming the degree of deformation.

We will introduce the observation of the shape of conductive particles in COG implementation. ICs and liquid crystal panels are implemented using the COG method with ACF (anisotropic conductive film). A resin ball is used as the core, and a metal layer (such as nickel or gold) is deposited on its surface for conductivity. During connection, the particles deform appropriately to electrically connect the IC and the panel. To confirm the degree of particle deformation and the connection state, cross-sectional observations were conducted, revealing that the amount of particle deformation was "medium," indicating an appropriate level of deformation. By examining the deformation of conductive particles from both the planar and cross-sectional perspectives, we can explore the correlation with display defects. Please feel free to contact us for any inquiries regarding panel-related issues. [Summary] ■ In implemented ICs, slight "warping" or "tilting" can cause differences in particle deformation between the edges and the center, potentially leading to display defects. ■ By examining the deformation of conductive particles from both the planar and cross-sectional perspectives, we can explore the correlation with display defects. *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

Support for the difficulties in the development and evaluation of components, devices, and materials related to semiconductor products.

【Testing, Evaluation, Analysis】 　●Reliability Testing 　　■Temperature Cycle Testing 　　■Thermal Shock Testing 　　■High-Temperature Storage Testing 　　■Highly Accelerated Life Testing 　　■Preconditioning 　　■Hot Oil Testing 　　■In-situ Continuous Measurement 　　■Ion Migration Testing 　　■Electromigration Testing 　　■Test Consulting 　●Evaluation Testing 　　■Bond Strength Testing: Pull/Shear Testing 　　■Mechanical Strength Testing: Vibration/Shock/Fall Testing/Compression Strength/Shear Strength 　　■ESD/Latch Up/CDM Testing 　　■Electrical Characteristic Measurement 　　■Salt Spray Testing 　●Analysis 　　■X-ray Transmission Observation 　　■Ultrasonic Microscope Observation 　　■Luminescence Analysis (EMS/IR-OBIRCH) 　　■Scanning Electron Microscope (SEM) 　　■Transmission Electron Microscope (TEM) 　　■Surface Contamination Analysis (TOF-SIMS) 　　■Foreign Material Analysis (FT-IR)

• Other analytical equipment

Some overseas manufactured parts and products may have quality issues. We provide quality evaluation services for reliability testing and assessment testing for these.

Some overseas manufactured parts and products may initially function without issues, but can cause malfunctions and lead to failures and breakdowns in a short period. Before adopting or using overseas products, please consider AIT's component and product quality evaluation services. ■ Examples of Overseas Component Evaluations - Reliability evaluation during the parts procurement and selection stage - Comparative evaluation between component and product manufacturers - Reliability evaluation when replacing current components with alternative components (cost reduction) ■ Examples of Supported Components - Active components (transistors, diodes, thyristors, etc.) - Passive components (capacitors, resistors, etc.) - LCDs - Circuit boards - Power supplies - Etc.

• Analysis and prediction system
• Other analytical equipment

Check the quality status of LCD components and products! We will analyze the structures of the LCD panel using our analytical methods and expertise!

At AITES, we conduct quality analysis of LCD components/products, confirming the quality status of products based on our expertise in LCD technology. The target panels include SEG-LCD, AM-LCD (a-Si TFT / LTPS TFT), OLED for automotive, monitors, mobile devices, and more. We perform quality analysis using our analytical methods on the various structures of liquid crystal panels. 【Analysis Details (Excerpt)】 <Reliability/Lighting Tests> ■ Classification - Reliability Testing - Lighting Inspection ■ Analytical Methods - Oven Drive Testing - Visual Inspection *For more details, please refer to the PDF document or feel free to contact us.

• Other analytical equipment

We will narrow down the defective areas through lighting confirmation, panel disassembly, and optical microscope observation!

We provide a defect diagnosis menu for LCD panels, from confirming defects to identifying causes and conducting detailed defect analysis. In the initial analysis, we perform a status check (lighting test), panel disassembly, and optical microscope observation, tailored to the defect symptoms. In the detailed analysis, we propose suitable methods such as surface analysis, cross-sectional analysis, and component analysis based on the diagnosis results from the initial analysis. It is also possible to speculate on the defect occurrence mechanism, including narrowing down the production processes that caused the defects. 【Analysis Content】 ■ Initial Analysis - Conducted based on the status check (lighting test), panel disassembly, and optical microscope observation, tailored to the defect symptoms. - Narrowing down from broad areas such as cell panels and surrounding circuits to finer details. ■ Detailed Analysis (additional analysis fees apply) - Proposing suitable methods such as surface analysis, cross-sectional analysis, and component analysis based on the diagnosis results from the initial analysis. - Speculating on the defect occurrence mechanism, including narrowing down the production processes that caused the defects. *For more details, please refer to the PDF document or feel free to contact us.

• Other analytical equipment

We can perform good product characteristic measurements for performance verification, as well as defective characteristic measurements and reliability evaluations!

Our company is capable of conducting performance verification through good characteristic measurements, defective characteristic measurements, and reliability evaluations for specific TFTs in LCD panels. In the "Electrical Characteristic Measurement of TFTs at Various Temperatures," we can disassemble the monitor in display mode and perform electrical characteristic measurements on the pixel TFTs within the panel. In the "DC Bias Stress Test," we apply an arbitrary DC bias to the Gate and Drain and measure the Vth shift when stress is applied to the TFT, thereby confirming reliability. 【Features】 <Electrical Characteristic Measurement of TFTs at Various Temperatures> ■ Electrical characteristic measurements can be performed on the pixel TFTs within the panel. ■ Measurements can be conducted before and after annealing, under light exposure, heating, or cooling conditions. ■ From the measurement results, indicators such as Ion, Ioff, Vth, and mobility can be calculated. ■ Confirmation of actual values in good product analysis and clarification of defect causes can be performed. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

If you're having trouble with LCD analysis, we at ITES are here to help you find a solution!

Are you struggling with LCD analysis? We, at Aites, are here to help you find a solution! Structural Analysis: We evaluate and report on potential issues related to characteristics and structure in FPD products and advanced technologies that are constantly evolving. Failure Analysis: We approach and investigate the causes of manufacturing defects in increasing overseas products through the shortest route. Reliability Testing: Based on your objectives and needs, we propose the optimal reliability testing methods and conditions using our extensive know-how. [Contents] ■ Did you know? What is a display? ■ Panel analysis case studies ■ Tell me more! Aites' LCD analysis ■ Aites can perform these types of analyses!

• others
• Other PCs and OA equipment

Rich in equipment and expertise! We will elucidate the molecular structures of various materials through chemical equipment analysis!

There are various types of liquid crystal materials, including low molecular weight compounds used in LCD panels and high molecular weight polymers used in printed circuit boards and electronic components. We will introduce examples of analyzing the molecular structures of these low molecular weight liquid crystals and high molecular weight liquid crystals (LCP). Our company, equipped with a wealth of devices and expertise, can handle reliability testing and analytical analysis not only for liquid crystal materials but also for various other materials. Please feel free to consult us regarding the understanding of molecular structures of imported goods and materials, as well as troubleshooting issues. 【Case Study Content】 ■ Molecular structure analysis using FT-IR ■ Understanding of surface functional groups (molecular groups) through XPS (ESCA) analysis ■ Example of LCD liquid crystal material analysis using GC-MS *For more details, please refer to the PDF document or feel free to contact us.

• Other analytical equipment
• Measurement and Analysis Equipment

We propose analytical methods tailored to materials and purposes! Here are examples of chemical analysis for each component, such as liquid crystals and sealing materials.

Liquid crystal displays use various organic materials, including liquid crystals, sealing materials, encapsulants, and polarizers. Considering the material properties and degradation mechanisms of each component from a chemical perspective is important for product evaluation and failure analysis. This document presents examples of chemical analyses for the components of liquid crystal displays. [Examples of Chemical Analysis] - FT-IR: Principal component analysis - EDX: Elemental analysis - GCMS: Liquid crystal component analysis - HS-GCMS: Outgassing analysis (degradation analysis), among others *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection
• Measurement and Analysis Equipment
• Other services and technologies

The observation target is an IC chip connected to the LCD panel using the COG mounting method! The circuit surface was clearly visible.

We will introduce a case where precision planar grinding was applied to remove wiring and conductive particles from a glass substrate, allowing for the observation of IC chip circuits with minimal damage. Careful planar grinding was performed from the glass substrate side, removing material down to a few micrometers from the IC chip, enabling the observation of the circuit surface. The IC chip circuit surface was clearly visible, and detailed observation at high magnification became possible. There are many samples, like the one in this case, where detailed observation has become possible through planar grinding, as well as samples that can be processed using FIB or CP techniques. If you have any samples you are struggling with, please consult us. We accept requests for planar grinding only, as well as requests that include observation and analysis. [Overview] <Planar Grinding and Optical Observation> ■ Careful planar grinding was performed from the glass substrate side, removing material down to a few micrometers from the IC chip, enabling the observation of the circuit surface. ■ The IC chip circuit surface was clearly visible, and detailed observation at high magnification became possible. *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

Numerous achievements in defect analysis! Detailed analysis is possible, from confirming phenomena to inferring the mechanisms of defect occurrence.

Our company conducts "failure analysis of overseas manufactured displays." We can perform detailed analyses, from confirming phenomena to hypothesizing the failure mechanisms and narrowing down the production processes that caused the issues. We carry out lighting observations, panel disassembly, and optical microscope observations tailored to the failure symptoms. If it is necessary to narrow down the defective areas and conduct detailed analysis, we will propose appropriate methods. 【Examples of detailed analysis (partial)】 ■ Cross-sectional observation of wiring ■ Foreign matter analysis ■ Liquid crystal component analysis ■ Electrical characteristic measurement *Additional costs will be incurred. *For more details, please refer to the PDF document or feel free to contact us.

• Other PCs and OA equipment

If any issues arise, detailed analysis will be provided! A simplified analysis for customers considering the introduction of overseas LCDs.

We would like to introduce the analysis of good quality liquid crystal displays by Aites Co., Ltd. First, as part of the visual inspection, we conduct optical microscope observations focusing on the FPC, FOG, COG, and sealing materials in the cell panel state. Next, we dismantle the cell panel to check the sealing materials, PI film, and TFT shape. If any defects are found during the good quality analysis, we will propose additional analyses such as cross-sectional observation of the wiring and foreign matter analysis to investigate the cause. Please feel free to consult us when needed. [Contents of Visual Inspection] ■ Are there any corrosion or foreign matter on the FPC wiring? ■ Is there any issue with the FOG bonding? ■ Is there any issue with the COG bonding? ■ Are there any breaks or defects in the sealing materials? *For more details, please refer to the PDF document or feel free to contact us.

• Structural Survey

The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot in front of it. It reduces the risk of virus and bacteria transmission in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus transmission by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing type "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

In recent years, with the outbreak of infectious diseases, there has been a demand for products that cater to "contactless operation," and this trend has extended to environments where automatic doors were previously operated by touch switches. As the automation of doors and the non-contact operation of automatic doors become more widespread, do you have any of the following concerns? ☑ Although automatic doors have been installed, they remain open due to people crossing frequently in busy areas. ☑ Touch switches have been introduced to reduce unnecessary openings and closings, but hygiene is a concern. ☑ Touch switches require regular battery replacements since they are powered. The light beam touch sensor "HA-T401" opens and closes automatic doors without contact, and its compact detection range makes it suitable for narrow passages and busy areas, contributing to energy savings and infection control. 【Benefits of Implementation】 ○ Adaptable to various door types with four spot settings, ideal for busy roads and narrow passages. ○ Energy-saving effects with two setting modes that reduce unnecessary openings and closings of automatic doors. ○ Equipped with a light beam touch function, allowing doors to open and close simply by waving a hand, ensuring hygiene. ◎ For more details, please download the catalog or contact us.

We have introduced Majesta Fragrance to fitness gym locations in Kanagawa Prefecture, enhancing the atmosphere with pleasant scents throughout the gym. While fitness gyms are places for physical activity and enjoyable sweating, one of the concerns for these establishments is odor issues. We received inquiries from gyms facing challenges with the smells of equipment and sweat. In an environment where a large number of people share machines and engage in active movement, addressing air circulation and odor is a crucial factor that directly impacts member satisfaction. Majesta Fragrance has created a refreshing scent that conveys a sense of cleanliness the moment you enter, tailored to the overall atmosphere of the gym. As a result, unpleasant odors have been alleviated, and the entire gym is enveloped in a refreshing aroma that makes exercising more enjoyable. Following this introduction, we have received positive feedback from both the gym staff and the members who frequent the facility. Fragrance has the effect of refreshing the mind and enhancing focus on training. We support the creation of an environment where you can exercise comfortably today as well!

Thank you for always visiting our company's page. We are pleased to announce that our company has been featured in an article titled "A Summary of Trusted Consulting Companies Chosen by Companies Serious About Growth | Addressing Challenges in Apparel," published in the column operated by Aprime Co., Ltd. At our company, we value "analog conversations between people" with our client companies above all else, going beyond just the production of printed materials such as brochures and direct mail. Through careful listening, we conduct workshop-style branding support (consulting services) that draws out the true strengths and unique characteristics of a company, verbalizing and visualizing them. This approach has been recognized in our recent feature. For more details, please refer to the linked article. ▼ We also invite you to download and view our "Production Case Collection." It includes numerous examples that may provide hints for companies unsure of how to express their strengths. We are always available for consultations, so please feel free to contact us if you are looking for a partner to solve your challenges. We look forward to hearing from you.

An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.