Decarbonization and Transition to Electricity: Top 10 Benefits of Electric Process Heat Trace for Industry Compared to Gas Heating Systems

For maintaining process temperature and preventing freezing!

The BSX self-regulating heater cable for freeze prevention or process temperature maintenance is designed to prevent freezing and maintain process temperatures in metal and non-metal piping, tanks, and equipment. The thermal output of the BSX cable varies according to the surrounding conditions of the entire circuit. As heat loss increases (i.e., as the outside temperature decreases), such as in insulated piping, the thermal output of the cable increases. Conversely, when heat loss decreases (i.e., as the outside temperature rises or when power flows through the product generating heat), the cable responds and the thermal output decreases. This product is recognized for use in hazardous locations as a safety-enhanced explosion-proof structure in Japan, and it has also obtained certification for FM (USA) and IEC (Europe) standards. 【Features】 ■ Capable of maintaining process temperatures in low temperature ranges ■ Capable of preventing freezing in low temperature ranges ■ The thermal output of the cable changes according to the ambient temperature ■ The heater can be cut on-site to match the required length *For more details, please refer to the catalog or feel free to contact us.

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It is widely applicable, from preventing freezing due to high heat loss to maintaining the temperature in areas where steam purging is necessary!

The HTSX self-regulating heater cable for process temperature maintenance or freeze prevention is specifically designed for temperature maintenance and freeze prevention in processes that require high-temperature retention. HTSX can withstand high temperatures during steam purging. The thermal output of the HTSX cable varies with the ambient temperature. Changes in outside temperature and heat loss due to thermal insulation are automatically adjusted along the entire length of the heated piping. The self-regulating heater cable increases output when the temperature drops and decreases output when the temperature rises. Salmon manufactures a wide variety of self-regulating heater cables to suit each application. Salmon's self-regulating heater cables can be widely used for applications ranging from freeze prevention to high-temperature maintenance. 【Features】 ■ Self-regulating ■ Capable of handling low to high output ■ Safe explosion-proof structure allows use in hazardous locations *For more details, please refer to the PDF document or feel free to contact us.

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When a large heat output is needed! For maintaining process temperature and preventing freezing!

The RSX 15-2 self-regulating heating cable is used for process temperature maintenance and freeze protection when more heat output is required than the BSX. The heat output of the RSX 15-2 varies depending on the surrounding conditions along the entire length of the circuit. As the thermal losses from insulated pipes, tanks, or equipment increase (as the outside temperature drops), the heat output of the cable increases. Conversely, when thermal losses decrease (as the outside temperature rises or when power flows to the product), the cable responds and the heat output decreases. Self-regulating heating cables increase output when the temperature drops and decrease output when the temperature rises. Salmon manufactures a wide variety of self-regulating heating cables to suit each application. Salmon's self-regulating heating cables can be widely used for applications ranging from freeze protection to high-temperature maintenance. 【Features】 ■ Process temperature maintenance ■ Self-regulating ■ UL certification (USA) *For more details, please refer to the catalog or feel free to contact us.

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It is ideal for freeze prevention and maintaining temperatures up to 121°C!

The high-performance KSX self-regulating heater cable is specially designed for applications where heat loss is significant, such as freeze prevention, or for maintaining process temperatures when steam cleaning is not required. The thermal output of the KSX changes according to the surrounding temperature by reducing the heat output when the temperature rises. Additionally, this product is recognized for use in hazardous locations as a safety-enhanced explosion-proof structure in Japan, and it has also obtained certification for standards from FM (USA) and IEC (Europe). The self-regulating heater cable increases output when the temperature drops and decreases output when the temperature rises. Salmon manufactures a wide variety of self-regulating heater cables to suit each application. Salmon's self-regulating heater cables can be widely used from freeze prevention to high-temperature maintenance. 【Features】 ■ Ideal for freeze prevention and temperature maintenance up to 121°C ■ Self-regulating ■ Heat output changes according to ambient temperature *For more details, please refer to the catalog or feel free to contact us.

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The VSX self-regulating heater cable can be used for temperature maintenance and freeze prevention, especially when high holding temperatures and heat resistance are required.

The VSX self-regulating heater cable can be used for process temperature maintenance and freeze prevention, especially when a high holding temperature or high heat resistance is required. The thermal output of the VSX cable varies according to the ambient temperature, decreasing as the ambient temperature rises. Due to this self-regulating feature, the temperature rating can also be used in T2 locations. The VSX cable has also obtained certification for hazardous locations from FM (USA) and IEC (Europe). Self-regulating heater cables increase output as the temperature drops and decrease output as the temperature rises. Salmon manufactures a wide variety of self-regulating heater cables to suit each application. Salmon's self-regulating heater cables can be widely used, from freeze prevention to high-temperature maintenance. 【Features】 ■ High-temperature process temperature maintenance ■ Steam purge compatible *For more details, please refer to the catalog or feel free to contact us.

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A heater cable ideal for freeze prevention and maintaining temperatures up to 215°C!

The high-performance HPT power-limiting heater cable is specifically designed for temperature maintenance and freeze prevention in processes that require high-temperature retention. It features a heating element structure with alloy heating wire wrapped around fiberglass threads, enhanced by a fiber braid, which increases strength and reliability at high temperatures. This alloy heating element enables the power-limiting function of HPT. As the temperature of the product increases, the output of the cable decreases due to this PTC (Positive Thermal Coefficient) characteristic, allowing for overlapping installation of the cable during construction. The composite structure with an additional fiber cushion layer, along with the heating element and fiber substrate, provides a highly durable and high-performance heater cable. 【Features】 ■ Power-limiting type ■ Heating element structure ■ Ideal for high-temperature retention and freeze prevention *For more details, please refer to the catalog or feel free to contact us.

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Heater cable with constant output parallel resistance, ideal for freeze prevention and maintaining temperatures up to 65°C.

The FP parallel resistance constant output heater cable for freeze prevention and process temperature maintenance is designed for preventing freezing and maintaining process temperatures in pipes, tanks, and equipment. Utilizing the advantages of the parallel resistance structure, the cable can be cut to the required length on-site using an easy-to-use accessory kit from Salmon, and termination processing can be performed. With FP cables, reliable and stable thermal output can be achieved regardless of the circuit length. FP cables are not affected by inrush current, which is common in self-regulating heater cables, allowing for the selection of breakers suited to the steady rated current. 【Features】 ■ Constant output parallel resistance type ■ Easy installation ■ Constant output per unit length *For more details, please refer to the catalog or feel free to contact us.

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Traceable up to 3,658 meters from a single power supply!

The long-distance temperature maintenance or freeze prevention TEK series resistance heater cable is suitable for temperature maintenance and freeze prevention in long piping, which cannot be handled by parallel resistance heater cables like self-regulating types. It supplies power to circuits up to 3,658 m long with a single power source. By using TEK's series electrical circuit, the watt output per meter is kept constant along the entire length of the cable, and there is no voltage drop, allowing for constant output within the series circuit, making it suitable for more accurate temperature control. Additionally, this product has obtained certification for hazardous locations according to U.S. standards. 【Features】 ■ Series resistance type ■ Suitable for temperature maintenance and freeze prevention in long piping ■ Maintains constant output within the series circuit *For more details, please refer to the catalog or feel free to contact us.

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It is possible to lay out up to 1,600m from a single power supply!

The MIQ high-performance metal sheath MI heater cable can be widely used in applications that exceed the limitations of thermoplastic insulated cables, providing high temperature retention and high output density. With the available resistance forms, it can trace up to 1,600 meters of piping from a single power source. The MIQ is manufactured using Alloy 825, a high nickel/chromium alloy suitable for high-temperature operation, which demonstrates excellent resistance to stress corrosion in environments containing chlorides, acids, salts, and alkalis. 【Features】 ■ High temperature retention ■ Metal sheath (MI) series resistance type ■ Uses Alloy 825 *For more details, please refer to the PDF document or feel free to contact us.

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Self-regulating with BSX heater cable. Can be easily cut to the required length for installation.

The "Tube Trace SE Type/ME Type" is an electric heating conduit for instrumentation that uses BSX self-regulating heater cables for heating, preventing freezing of process tubes, and maintaining temperature. It is an integrated unit of tube, heater, insulation material, and outer material, which can be easily cut to the required length for installation. The heat resistance temperature of the self-regulating BSX heater cable is 85°C, eliminating concerns about overheating the tube or internal liquid. Additionally, if an explosion-proof type heater is selected, it can be used in explosion-proof areas. 【Features】 ■ Self-regulating type ■ Integrated unit of tube, heater, insulation material, and outer material ■ Can be cut to the required length ■ No concerns about overheating the tube or internal liquid ■ BSX heat resistance temperature is 85°C *For more details, please refer to the PDF materials or feel free to contact us.

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Use in explosion-proof areas is also possible! Self-regulating heating cable.

This product is an electrical heating conduit for instrumentation, heated by HTSX self-regulating heater cables, used for freeze prevention and process temperature maintenance. The heat resistance temperature of HTSX is 215°C. If you select an explosion-proof certified heater, it can be used in hazardous areas. 【Features】 ■ Self-regulating type ■ Can be cut to the required length ■ No worry about overheating the tube or internal liquid ■ HTSX heat resistance temperature is 215°C ■ If you select an explosion-proof certified heater, it can be used in hazardous areas *For more details, please refer to the PDF document or feel free to contact us.

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No need to worry about overheating the tube or contents! Using a self-regulating heater cable.

This product is an electric heating conduit for instrumentation, used for heating with a VSX self-regulating heater cable, preventing freezing of process tubes and maintaining temperature in high-temperature areas. The heat resistance temperature of VSX is 232°C. If an explosion-proof type heater is selected, it can be used in explosion-proof areas. 【Features】 ■ Self-regulating type ■ Can be cut to the required length *For more details, please refer to the PDF document or feel free to contact us.

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Used for temperature maintenance in high-temperature areas to prevent freezing. We will manufacture it according to the required length.

This product is an instrumentation electric heating conduit that is heated with a series resistance type metal sheath heater cable (MIQ) and is used for preventing freezing of process tubes exposed to high temperatures that cannot be handled by resin-based heater cables, as well as for maintaining temperature in high-temperature areas. It is an integrated unit of tube, heater, insulation material, and outer material, and can be manufactured according to the required length. 【Structure】 ■ Process tube ■ MIQ metal sheath electric heater cable ■ Heat reflective tape ■ Non-hygroscopic fiberglass insulation material ■ Polymer outer material (ATP or TPU) *For more details, please refer to the PDF document or feel free to contact us.

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Easily cut to the required length for simple installation! HPT power limiting type.

This product is an electric heating conduit for instrumentation, used for heating with HPT power limiting heater cables, preventing freezing of process tubes, and maintaining temperature in high-temperature areas. There is no concern about overheating the tube or internal liquid compared to constant output heaters. The heat resistance temperature of HPT is 260°C. Additionally, the startup current is low. 【Features】 ■ Power limiting type ■ Low startup current ■ Can be cut to the required length ■ No concern about overheating the tube or internal liquid compared to constant output heaters ■ HPT's heat resistance temperature is 260°C *For more details, please refer to the PDF document or feel free to contact us.

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A tube with electric heat tracing and insulation function that can withstand high temperatures up to 399℃.

The "Tube Trace SEI Type/MEI Type-HT" is a heated conduit for instrumentation used for sampling up to the pressure gauge and for impulse lines. It enables freeze prevention of the process tube even under conditions of -45°C and wind speeds of 40 kph. This product uses HPT heater cables and can be used up to 399°C even when powered. 【Features】 ■ Burn prevention jacket ■ Can be cut to the required length for quick installation ■ Rated continuous heat resistance temperature of 399°C ■ Outdoor temperature detection control at 5°C ■ Freeze prevention down to outdoor temperatures of -45°C *For more details, please refer to the PDF document or feel free to contact us.

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Can be used up to 593°C even when powered. Tube with electric heat trace and insulation function.

The "Tube Trace SEI Type/MEI Type-HTX" is an instrumentation heating conduit for sampling up to the pressure gauge and for impulse lines. It enables freeze prevention of the process tube even under conditions of -45°C and wind speeds of 40 kph. This product uses HPT heater cables and can be used up to 593°C even when powered. 【Features】 ■ Burn prevention jacket ■ Can be cut to the required length for quick installation ■ Rated continuous heat resistance temperature of 593°C ■ Outside temperature detection control at 5°C ■ Freeze prevention down to outside temperatures of -45°C *For more details, please refer to the PDF document or feel free to contact us.

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During operation, it can reach 399℃, and it is usable up to 593℃ in intermittent operation. It has insulation features for high-temperature environments.

The Tube Trace SEI type/MEI type-HTX2 is an instrumentation heating conduit for sampling up to the pressure gauge and for impulse lines. It enables freeze prevention of the process tube even under conditions of -34°C and wind speeds of 40 kph. This product uses HPT heater cables and can be used up to 399°C during continuous operation and up to 593°C during intermittent operation. 【Features】 ■ Burn prevention jacket ■ Can be cut to the required length for quick installation ■ Rated intermittent heat resistance temperature of 593°C (for 2 minutes during a 2.5-hour cycle) ■ Outdoor temperature detection control at 5°C ■ Freeze prevention down to an outdoor temperature of -34°C *For more details, please refer to the PDF document or feel free to contact us.

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Obtained explosion-proof certification suitable for use at high temperatures! Ideal for maintaining pipe and equipment temperatures and preventing freezing.

Thermo Far East offers a wide range of products, including self-regulating heater cables and metal sheath series heater cables. We have now obtained explosion-proof certification for the self-regulating heater cable "VSX-HT," which can be used at even higher temperatures, and the power-limiting heater cable "HPT"! These products are suitable for temperature maintenance and freeze prevention in many manufacturing plants in industries such as oil and gas, power generation, chemicals, and pharmaceuticals. 【Features】 ◆ Self-regulating heaters and MI heaters certified for explosion-proof in Japan ◆ Applicable to oil and gas, power generation, chemicals, pharmaceuticals, and other factories and facilities ◆ Explosion-proof structural electrical machinery equipment certification obtained for products across a wide temperature range *For more details, please contact us or download the PDF for more information.

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It's a salmon immersion heater!

Caloritech's electric heaters, heating equipment, and accessories are well-known in the industry for their quality, reliability, performance, and versatility. In addition to standard "off-the-shelf" industrial heaters and heating system components, Caloritech also offers engineered heating solutions designed, manufactured, and tested to meet customer specifications. Regardless of the application or environment, Caloritech provides tailored solutions to meet your needs. *For more details, please refer to the PDF materials or feel free to contact us.*

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Industrial heating elements and special heaters!

Caloritech's electric heaters, heating equipment, and accessories are well-known in the industry for their quality, reliability, performance, and versatility. In addition to standard "off-the-shelf" industrial heaters and heating system components, Caloritech also offers engineered heating solutions designed, manufactured, and tested to meet customer specifications. Regardless of the application or environment, Caloritech provides tailored solutions to meet your needs.

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It is a salmon air/space heater!

Caloritech's electric heaters, heating equipment, and accessories are well-known in the industry for their quality, reliability, performance, and versatility. In addition to standard "off-the-shelf" industrial heaters and heating system components, Caloritech also offers engineered heating solutions designed, manufactured, and tested to meet customer specifications. Regardless of the application or environment, Caloritech provides tailored solutions to meet your needs.

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It is a salmon engineering product!

Caloritech's electric heaters, heating equipment, and accessories are well-known in the industry for their quality, reliability, performance, and versatility. In addition to standard "off-the-shelf" industrial heaters and heating system components, Caloritech also offers engineered heating solutions designed, manufactured, and tested to meet customer specifications. Regardless of the application or environment, Caloritech provides tailored solutions to meet your needs.

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It's a salmon boiler!

Caloritech's electric heaters, heating equipment, and accessories are well-known in the industry for their quality, reliability, performance, and versatility. In addition to standard "off-the-shelf" industrial heaters and heating system components, Caloritech also offers engineered heating solutions designed, manufactured, and tested to meet customer specifications. Regardless of the application or environment, Caloritech provides solutions tailored to your needs.

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We handle world-standard infrared gas catalytic heaters, enclosures, pipeline systems, and accessories.

The gas catalytic heater brand "Cata-Dyne" is the industry standard for spot heating. This includes comfortable heating for industrial buildings and equipment, freeze protection for machinery and components, as well as drying or curing processes. The catalytic technology used makes it the optimal heater for many customers around the world due to its versatility and reliability in industrial heating. *For more details, please refer to the catalog or feel free to contact us.*

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It is a Salmon company's explosion-proof electric heater and thermostat!

The Norseman explosion-proof electric air heater and thermostat from Salmon Heating Systems are low-maintenance solutions suitable for a wide range of applications. From panel heaters to unit heaters, Norseman provides the necessary solutions for hazardous areas with innovative air-heating or natural convection heaters across a wide range of outputs.

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Durable, reliable, versatile, rugged explosion-proof heater, heating system, heating accessories.

Ruffneck is known for its durable, reliable, and versatile rugged explosion-proof heaters, heating systems, and heating accessories. Ruffneck has a long history of providing high-quality heating products for the most demanding industrial environments to a global customer base for over 30 years. *For more details, please refer to the catalog or feel free to contact us.*

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This is an electric heater for industrial process heating equipped with a special design available in the Japanese market!

The CX flange heater is an electric heater that can be used in explosion-proof applications within Japan. It can achieve a maximum output of 690Vac and 4MW. *For more details, please refer to the PDF document or feel free to contact us.*

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Thermon's flange heater has evolved one step further!

The Salmon Quantum Truflow HeaterTM is an evolved product in the Salmon flange heater lineup. With enhanced baffle technology suitable for both general and hazardous areas, the Salmon Quantum Truflow HeaterTM can be custom-designed to meet individual customer needs while providing advanced engineering solutions. Salmon's baffle solutions excel in thermal conductivity, and the Truflow baffle design technology eliminates the risk of temperature rise by removing heat sources from low flow zones. The Salmon Quantum Truflow HeaterTM offers a solution that is more thermally efficient compared to traditional designs and can be customized for specific applications.

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An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four configurations: left, center, right, and a total of 12 spots. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor with a single model. 【Recommended for such locations!】 ☑ Entrance facing a busy corridor ☑ Counter or sign near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.