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  4. WIRE CAM DX Implementation Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediately effective" Achieving efficiency in panel manufacturing!
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  • May 30, 2023
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May 30, 2023

WIRE CAM DX Implementation Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediately effective" Achieving efficiency in panel manufacturing!

ECADソリューションズ ECADソリューションズ
We would like to introduce how the introduction of "WIRE CAM DX" has addressed the strong sense of crisis regarding the aging of wiring workers at Daiichi Manufacturing Co., Ltd., which broadly engages in equipment design and system design, centered on the manufacturing of distribution boards, control panels, and sub-distribution boards. ■ Background of Introduction - A strong sense of crisis regarding the aging of wiring workers - Establishing a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction - Changed wiring design to be able to use standardized rules by digitizing wiring routes and know-how - After about six months of training post-operation start, individuals can independently read drawings and perform wiring tasks - By linking data to wire processing machines, mechanizing manual work has led to a reduction in man-hours and an improvement in quality - Overall quality level of products has also improved ■ Product Features "WIRE CAM DX" is simulation software that can create manufacturing information for panels from design drawings. - In addition to CAD data, various files can be used for wiring design. - It can be transitioned to work by non-technicians, enabling an increase in production volume through the establishment of a division of labor system.
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WIRE CAM DX Implementation Case Study <Dainichi Seisakusho Co., Ltd.>

Even unskilled workers can become immediately effective! Achieving efficiency in board manufacturing!

We would like to introduce how the introduction of "WIRE CAM DX" has addressed the strong sense of crisis regarding the aging of wiring workers at Daiichi Seisakusho Co., Ltd., which broadly engages in equipment design and system design, centered on the manufacturing of distribution boards, control panels, and sub-distribution boards. ■ Background of Introduction - A strong sense of crisis regarding the aging of wiring workers - Establishing a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Reasons for Adopting WIRE CAM DX - Adopted WIRE CAM DX, which allows wiring length measurement not only from ECAD DCX drawings but also from AutoCAD drawings, enabling manufacturing and data integration. ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction. - Changed to allow wiring design based on standardized rules by digitizing wiring routes and know-how. - After about six months of training post-operation start, individuals can independently view drawings and perform wiring tasks. - By integrating data with wire processing machines, manual work has been mechanized, leading to reduced man-hours and improved quality. - Overall quality level of products has also improved.

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Control Panel Manufacturing Work Style Reform Guidebook for the Next 5 to 10 Years

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should focus on in the future, as seen in successful examples!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye toward the next 5 to 10 years, to help you find the starting point for your reforms! This digest version introduces general challenges in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and examples of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by various panel manufacturers ■ Points that can be resolved by utilizing IT ■ Advanced examples of work style reform *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Starting Now! Control Panel Manufacturing Work Style Reform Guidebook [Design Edition]

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that should be addressed in the future, as seen in successful examples!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, looking ahead to 5 and 10 years from now, to help you find starting points for reform! In this design section, we introduce the challenges faced by the design department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actually undertaken reforms and achieved results. [Contents] ■ Challenges faced by the design department ■ Points that can be resolved by utilizing IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reform in the design department ■ Features of the control design and power distribution panel design CAD 'ECAD DCX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Starting now! Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition]

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye towards the next 5 to 10 years, to help you find starting points for reform! In this procurement edition, we introduce the challenges faced by the procurement department in control panel manufacturing, points that can be solved through standardization and labor-saving by utilizing IT, and examples of companies that have successfully undertaken reforms and achieved results. [Contents] ■ Challenges faced by the procurement department ■ Points that can be solved by utilizing IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the procurement department ■ Features of the control design and power distribution panel design CAD 'ECAD DCX' *For more details, please refer to the PDF materials. Feel free to contact us with any inquiries.

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Starting now! Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition]

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should focus on in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering a reform in the way control panel manufacturing operates, looking ahead to the next 5 to 10 years, to help you find the starting point for your reforms! In this manufacturing edition, we introduce the challenges faced by the manufacturing department in control panel production, points that can be resolved through standardization and labor-saving by utilizing IT, and examples of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the manufacturing department ■ Points that can be resolved by utilizing IT ■ Data integration between the upcoming mainstream integrated database-type CAD and the manufacturing department ■ Case studies of work style reforms in the manufacturing department (1) & (2) ■ Features of the manufacturing support system 'WIRE CAM DX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.>

Introducing a case where transitioning from general-purpose CAD has improved drawing quality and productivity, while also reducing stress for the staff!

We will introduce the issues that were challenges at Nichei Electric Co., Ltd., a manufacturer of control panels/distribution boards, and the points and effects that were resolved through the introduction of the CAD for control design and distribution board design, 'ECAD DCX.' ■ Background of Introduction - The previous general-purpose CAD required transcription to 100 files for 100 pages, resulting in a significant amount of labor beyond design. - Although an add-on software for electrical design for general-purpose CAD was introduced, it was difficult for us to register the vast amount of component data on our own, leading to operational challenges. - Picking components from paper drawings took a full day of work and resulted in many mistakes. ■ Reasons for Adopting ECAD DCX - After hearing from other companies at a seminar that they had achieved efficiency in panel manufacturing using ECAD, we decided to introduce ECAD DCX to reduce design labor, prevent mistakes, and improve overall efficiency through production collaboration. ■ Effects After Introduction - We can now perform transcription, modifications, PDF output, and printing all at once, significantly reducing labor outside of design. - The automatic creation of various forms has greatly reduced the labor and mistakes associated with component procurement. - With user-oriented support services for implementation, we smoothly began using the system, resulting in improved drawing quality and productivity, as well as reduced stress for the staff involved.

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ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.>

We will introduce examples of business efficiency improvements from design to procurement and manufacturing, as well as adaptations to changes during times of material shortages!

At Takashima Engineering Co., Ltd., a manufacturer of control panels and power distribution panels, we will introduce the challenges faced until now and the points and effects that were resolved through the introduction of the CAD for control design and power distribution panel design, 'ECAD DCX.' ■ Background of Introduction - The drawing methods were dependent on individuals due to individual design rules, resulting in inconsistencies in the drawings. - When arranging hole-processing cabinets with Nitto Kohki's Cabista, it was necessary to create hole processing drawings again for ordering. - Since parts procurement and processing data were manually entered, there were issues with labor and input errors or incorrect orders. ■ Reasons for Adopting ECAD DCX - The collaboration with Nitto Kohki's Cabista, which is equipped in the ECAD series, supported the introduction of ECAD DCX to improve collaboration and operational efficiency from design to subsequent processes. ■ Effects After Introduction - By constructing and standardizing a parts master, know-how has been shared, accumulated, and turned into an asset. - Collaboration with Nitto Kohki's Cabista has reduced man-hours and shortened the time to order. - Since parts lists and processing data can be output from the drawings, manual input labor has been reduced, significantly minimizing incorrect orders. - Even when substituting with different parts due to material shortages, changes to related areas are automatically reflected in bulk, reducing the effort and mistakes in corrections.

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ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.>

Introducing a case where the transition from ECAD dio to ECAD DCX was completed within six months, along with the establishment of an operational system that improved productivity and reduced workload!

We will introduce the challenges faced by Mitsuba Seisakusho Co., Ltd., a manufacturer of extrusion molding machines and wire coating devices, and the points and effects that were resolved through the introduction of the control design and power distribution panel design CAD 'ECAD DCX'. ■ Background of Introduction - Designed about 150 control panels for in-house products such as rubber extruders and wire coating devices annually. - There was a need to improve the efficiency and labor-saving of design work, as well as enhance quality. - A situation arose where flexible and speedy responses to specification changes were required. ■ Reasons for Adopting ECAD DCX - Although CAD for the machines and devices in use was considered, ECAD DCX was adopted for its rich dedicated features, including the inheritance of the operability of ECAD dio, which was used in conventional electrical design, as well as actual usability, parts management functions, and integration with sheet metal processing machines. - It was determined that a rapid establishment of the design environment was necessary to improve the quality, reliability, and cost performance of in-house products, and support services for the launch were also utilized. ■ Effects After Introduction - The rich features that streamline design and prevent mistakes have improved design productivity and quality. - Standardization of drawings and reduction of maintenance man-hours have been achieved. - Various functions, such as parts list creation, have been utilized, reducing the workload of designers.

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ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

Reduce drawing time by 20%! By automatically outputting parts list data from drawings, we can reduce ordering mistakes, and by outputting data for sheet metal processing, we can also reduce the man-hours until processing.

With over 70 years of experience, Tomii Engineering Co., Ltd. is a manufacturer of distribution boards, currently handling cubicle-type distribution boards, control panels, distribution panels, terminal boards, and more. 【Trigger for Introducing ECAD DCX】 For 25 years, they had been using a customized general-purpose CAD, but they considered changing systems when development and support ended. The decrease in skilled technicians and the need for recovery through increased productivity were also factors. 【Deciding Factor for Introducing ECAD DCX】 Among several systems, the expectation of reducing design errors through an integrated database and the numerous implementation cases in other panel manufacturers in the same industry were the key reasons for adoption. 【Effects of Introducing ECAD DCX】 ■ By creating design procedure manuals, all designers acquired skills in a short period. ■ The quality of drawings improved due to the integrated database. ■ The establishment of a unique parts master achieved reduced man-hours, fewer mistakes, and standardization.

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Drawing Management System "ECAD Findia"

Centralized management of numerous drawings! A drawing management system that significantly reduces management man-hours.

ECAD Findia is a system that stores drawing files and drawing information created with ECAD products on a server, allowing for efficient management of drawing data. It supports lifecycle management of drawings using commands such as check-in/check-out/approval, revision management of drawing files, and quick file search functions, addressing the efficient use of drawing data and risks such as revision errors. It can also be used in environments where the ECAD main software is not installed, facilitating smooth sharing of drawing information within the company. 【Features】 - Drawing storage and lifecycle management - Quick drawing search - Flexible access permission settings - Management of the latest versions For more details, please contact us or download the catalog.

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Information about support services for the ECAD series.

Rich parts library and comprehensive support system.

The dedicated CAD software for electrical design, "ECAD Series," offers a support service called 'Support Contract' to minimize the impact on business from unforeseen accidents. By subscribing to this service, you can take advantage of comprehensive support services, including free provision of upgraded versions with added features and improved stability, access to the 'ECAD Customer Support Site' exclusive to ECAD users, training at special prices or for free, and free replacement of faulty protectors and installation media. We recommend subscribing to the support contract so that you can achieve the best results in the best environment.

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Related catalog(11)

WIRE CAM DX Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediate assets" Achieving efficiency in panel manufacturing!

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Control Panel Manufacturing Work Style Reform Guidebook [Digest Version] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Design Edition] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition] - Looking Ahead to 5 and 10 Years

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ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.> Improved Drawing Quality and Productivity by Transitioning from General-purpose CAD

ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.> Improved Drawing Quality and Productivity by Transitioning from General-purpose CAD

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ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.> Achieving operational efficiency by utilizing ECAD-Cabista collaboration.

ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.> Achieving operational efficiency by utilizing ECAD-Cabista collaboration.

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ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

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ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.> Established an operational system in a short period, improving productivity and reducing workload.

ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.> Established an operational system in a short period, improving productivity and reducing workload.

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Drawing Management System "ECAD Findia"

Drawing Management System "ECAD Findia"

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Information about Support Services for the ECAD Series

Information about Support Services for the ECAD Series

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[Please introduce this to the management and general affairs department] Update on the expense reimbursement system implementation case! The input and verification work for FB data that used to take 2-3 hours is now completed in just 5 minutes!

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An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

Sep 26, 2025

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【Wandering Prevention】 "Nurse Call Linked Wireless Series" Prevents tripping and disconnection caused by cords!

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The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Sep 26, 2025

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Full and Empty Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Sep 26, 2025

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[Castem Co., Ltd.] "From the development stage to cast products" Announcement of participation in the Kansai Machine Element Technology Exhibition

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Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

Sep 26, 2025

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We will be exhibiting at interOpto2025 / Light and Laser Science and Technology Fair (Ultraviolet Fair).

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From November 11, 2025 (Tuesday), at Pacifico Yokohama, we will be exhibiting at interOpto2025 / Light and Laser Science and Technology Fair (organized by the Optical Industry Technology Promotion Association / Optronics Corporation) with a focus on: - UV-transmitting glass that can be molded - Diffusion glass that can uniformly diffuse incident light - A double-sided lens array that is molded without lamination 【About the Exhibition】 Event Name: interOpto2025 / Light and Laser Science and Technology Fair UV Fair Date: November 11 (Tuesday) to 13 (Thursday), 2025 Opening Hours: 10:00 AM to 5:00 PM Venue: Pacifico Yokohama Exhibition Hall C Booth Number: C-15 Organizer: Optical Industry Technology Promotion Association / Optronics Corporation Official Website: https://www.optronics.co.jp/interopto/ We invite everyone attending this exhibition to visit our booth "Gosuzumi Seiko Glass." We sincerely look forward to meeting you on-site.

Sep 26, 2025

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