[Case Study Available] Annealing Furnace demonstrates energy-saving effects by preventing heat loss and ensuring appropriate cooling speeds [Presentation of Bright Annealing Furnace (Bright Anneal) Case Study Collection].

We propose heat treatment for various wire materials and steel materials tailored to their respective purposes.

It is used for purposes such as removing distortion after welding, preventing deformation of processed products, removing surface oil, and solid solution treatment. Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. 【Features】 ● Bright heat treatment of strip steel and wire rods is possible. ● We handle the "strand-type wire annealing furnace" for heat treating wire rods. ● Customization of temperature measurement settings and safety devices in industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, hardening, tempering 【Case Studies】 ● Want to continuously heat treat strip materials → "Catenary-type bright annealing furnace" ● Want to perform annealing treatment while removing elements that negatively affect heat treatment → "Degreasing annealing furnace" ● Want to correct shape while performing annealing treatment → "Tension annealing furnace" ● Want to heat treat multiple wire rods at once → "Wire bright annealing furnace" If you have any concerns about stainless steel heat treatment, please feel free to consult us.

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A wire bright annealing furnace manufacturer that provides total support from design, production, installation, maintenance, to after-sales follow-up.

A wire rod bright annealing furnace is a heat treatment furnace that heats wire rods (the material for wire) coiled in a spiral shape while they are in an extended state, and heats them while winding (or cooling, etc.). At Sun Furnace, we specialize in continuous "wire rod bright annealing furnaces (strand furnaces)." We design the furnace structure to simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes into the furnace. By innovating the control panel program, it is also possible to reduce power costs and improve work efficiency. **Features of Sun Furnace's Wire Rod Bright Annealing Furnace** ■ Custom Design of Furnace Body and Annealing Tube We can flexibly accommodate all conditions, including the length and size of the furnace based on processing speed, wire diameter, and treatment conditions of the introduced gas, as well as the relationship with upstream and downstream equipment and the shape considering maintenance at the installation site. ■ Cost Reduction We can propose equipment that keeps running costs low during normal operation. The furnace will be constructed with an optimal structure that minimizes heat loss. Automatic temperature control and supply gas control are possible even during times when the furnace is not in use, such as weekends, leading to cost reduction. ■ Quality We select high-quality consumables such as heaters and thermocouples that can be used for a long time.

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With a rotary kiln for thermal treatment of powder materials, you can uniformly heat treat the powder while stirring, and since the temperature can also be measured, the quality is improved.

A powder material heat treatment furnace, known as a rotary kiln, is an industrial heat treatment furnace that heats and sinters powder raw materials while stirring them inside a rotating furnace core tube. This equipment can be used for the sintering, sintering, reduction, oxidation, nitriding, and drying of powder materials, including batteries. Since it stirs the powder while drying and heat treating in a rotary manner, there are no inconsistencies. There are two types of rotary kilns: "batch type" and "continuous type." The "batch type" can process mixing, drying, and heat treatment in one go. The "continuous type" can handle larger production volumes. 【Features】 ● It can accommodate 100% hydrogen due to its special gas seal structure. ● It can propose everything necessary for powder processing, including front and rear equipment. ● In the batch type, gas switching is possible during heat treatment. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. If you are considering converting from a batch type to a continuous furnace due to increased processing volume, we can also provide transition proposals.

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With an "aluminum heat treatment furnace," various properties can be enhanced depending on the treatment method.

Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity for electricity and heat. Its characteristics can be enhanced through heat treatment. Prior to forging, annealing is performed to soften the material, and T6 treatment (aging treatment) is conducted to harden it and increase the strength of the product. 【Features】 ● Compliant with AMS standards (U.S. aerospace heat treatment standards). ● Capable of achieving precise temperature distribution. ● Handling of batch continuous furnaces is available. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' If you have new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out.

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The "sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts.

The "sintering and firing furnace" is a furnace that gives a certain shape and strength by placing powder into a mold and forming and heating it to harden. It is mainly used for the production of ceramics and battery materials. The name changes depending on the material being hardened: oxide-based materials like ceramics are referred to as "firing furnace," while heat treatment of metal powders is called "sintering furnace." Types of metal powders include iron, copper, aluminum, titanium, lithium, and manganese. 【Features】 ● Customization is possible, such as adding degreasing and adjusting the purity of the atmosphere gas. ● Preheating, heating, and cooling zones can be integrated into a single unit. ● Temperature and time can be freely adjusted according to the type of material and heating conditions. The "sintering and firing furnace" comes in batch and continuous types. 【Case Studies】 ■ Want to degrease or protect the surface of powder from an oxidizing atmosphere in powder metallurgy → "Vacuum Sintering Furnace" ■ Want to adjust the gas purity in the furnace atmosphere → "Pusher Type Sintering Furnace" ■ Want to fire glass paste used on substrates → "Conveyor Type Glass Firing Furnace" ■ Want to mold difficult-to-sinter materials with high precision → "Hot Press Furnace"

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We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose heat treatment furnaces for the following materials classified as "non-ferrous metals": ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmosphere gases can be introduced. ● Precise temperature control is possible. Since the heat treatment methods vary according to the properties of the materials, we will propose industrial furnaces tailored to your applications. 【Case Studies】 ■ Want to anneal copper wire → 'Pot-type radiant annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth atmosphere annealing furnace' ■ Want to preheat magnesium alloys before melting → 'Preheating charging device' We can also propose automation, energy-saving, and safety improvements for industrial furnaces. Please feel free to consult with us.

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With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases that exist around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us about reducing the costs of expensive atmospheric gases, safety measures such as gas leak detectors, or adjusting oxygen concentration, gas generation amounts, and purity.

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A "vacuum furnace" maintains luster and enhances the value of metal materials. Since post-processes such as pickling and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected.

When heat treatment is performed in the atmosphere, steel reacts with oxygen, resulting in the formation of oxide scale on the surface, so it is used when one wants to avoid an oxidizing atmosphere. Performing heat treatment in a vacuum atmosphere allows for the degreasing and degassing of organic substances adhered to the surface of the metal material, resulting in a surface with the inherent luster of the metal material after treatment. 【Features】 ● It is possible to enhance the value of metal materials by maintaining their luster. ● Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency is improved. 【Case Studies】 ■ I want to anneal copper without oxidation → 'Vacuum Annealing Furnace' ■ I want to achieve a clean finish on the surface of the treated product → 'Vacuum Quenching Furnace' ■ I want to improve the wettability for brazing → 'Vacuum Brazing Furnace' ■ I want to improve the hot working environment around the furnace → 'Vacuum Furnace'

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With an "atmosphere furnace" that performs heat treatment using atmosphere gases tailored to the properties of the materials, oxidation and decarburization, as well as improvements in material properties and post-processing steps, can be carried out smoothly.

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, atmosphere furnaces are often used to fill the furnace with atmosphere gases to reduce post-processing efforts or to suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas, depending on the material properties and the purpose of the heat treatment. 【Features】 ● Gas switching is possible during heat treatment. ● Various types of furnaces are available, including batch and continuous types. ● We handle degreasing furnaces for powder metallurgy. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to carburize the material → 'Batch Type Atmosphere Gas Carburizing Furnace' ■ Want to nitrify powders → 'Retort Rotary Nitriding Furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us.

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We have received high praise from customers who have implemented our attendance management system, "KING OF TIME." Many reviews highlight not only the system itself but also our unique support system, which we are very pleased to hear. We would like to share a portion of these reviews with you! If you would like, please take a look at the PDF file, and feel free to reach out to us if you have any concerns.

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

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We sincerely thank you for your exceptional support. Starting in 2024, we will be providing services under the "Ken Support" series, and thanks to your support, we have been expanding our services year by year. We have added information about our newly launched "3D Surveying" and "Earthquake Reconstruction Guarantee," and we have renewed our company brochure. Our corporate concept is based on the phrase "There are professionals who support professionals." In order to support the designers, who are "professionals in residential design," we will continue to aim for improved quality and expansion of services as "professionals in specialized fields." We will sincerely address the changing concerns of the times and strive to support designers across the country.