宇部情報システム List of Products and Services

The "Pattern Appearance Inspection System" captures ultra-high-resolution images using monochrome/color line sensor cameras (up to 16K) and accurately detects various defects such as open, short, chipping, foreign objects, and unevenness. The inspection target pattern contour is enclosed with straight lines, and the master shape is registered to inspect the inside and outside of the contour individually. Detection intensity can be set individually. Depending on customer needs, it can also be provided as a tabletop manual inspection device or an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Adopts a master registration method ■ Captures good product work images and registers varieties to the master ■ Multiple registrations possible (learning function) *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Raw Material Inspection System" detects defects (foreign objects, scratches, lines, pinholes, etc.) that occur on the surface of plain raw material products flowing continuously without interruption. Defect images detected during operation are displayed in real-time. The image data is recorded along with the detection location information, allowing for a review of the detection results after the operation ends using aggregation software (optional). Additionally, the positions of defects detected during operation are displayed on a map within a certain distance range based on the camera's position. 【Main Features】 ■ Recording and displaying defect images ■ Recording and displaying defect locations ■ Output of defect detection signals ■ Review of past inspection data *For more details, please refer to the PDF document or feel free to contact us.

• others

"URCP" is a packaging solution for an image processing system that has a proven track record in inspections across various industries and products. It allows for combinations and customizations based on needs and inspection targets. We can provide consistent support from the selection of optical devices through sample evaluation to the implementation of transport devices and image inspection systems. 【Solution Examples】 ■ Pattern Appearance Inspection System Target: Electronic components (ceramic substrates, aluminum substrates), sheets ■ Ultrasonic Flaw Detection System Target: Electronic components, steel and metals ■ 3D Height Measurement System Target: Glass/mirror surfaces, metals, resins/rubbers ■ Projection Dimension Measurement System Target: Lead frames, cylindrical workpieces, motors, stepped shafts, gears, etc. ■ Raw Material Measurement System Target: Raw materials/sheets (non-woven fabrics, films, sheets, metal sheets, steel plates) ■ Container Appearance Inspection System Target: Packaging/containers *For more details, please refer to the materials. (Latest information is also included as of May 2022.) ★ We are currently accepting free sample evaluations. Please apply through the inquiry form. (Depending on the consultation content, there may be cases where we respond for a fee.)

• others

"UP-One" is an ERP solution that encompasses the operations of the plastic processing industry. It manages the entire flow of sales activities from quotations to orders, shipments, invoicing, and receivables. It allows for inventory tracing through lot management, management of long-term stagnant inventory, and expiration date management, as well as inventory valuation. By implementing this product, previously unclear operations become visible, enabling efficiency improvements across the entire company. 【Functions of UP-One】 ■ Sales management and purchasing management ■ Production management, inventory management, and mold management ■ Cost management (optional) ■ HHT (Handheld Terminal) integration (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• ERP (core system)

Our quality management system "QC-One" is a compact solution equipped with the necessary functions for quality management, contributing to the promotion of DX and digitalization on-site. We are currently distributing materials that introduce case studies where the use of "QC-One" has led to problem-solving and the promotion of DX. [Featured Case Studies] ■ Zero shipping errors through centralized customer management ■ Reduced defect occurrence rate through trend monitoring ■ Improved reliability through IT controls ■ Halved man-hours through the efficiency of routine tasks *For more details, please view the materials from "PDF Download." Feel free to contact us as well.

• Process Control System

The "Inspection Data Collection System" can collect and manage inspection result data in real-time from the URCP inspection application. It allows for real-time collection of inspection results from image processing devices, and it is possible to refer to past inspection history even while data is being collected. We provide inspection devices that match the specifications required by our customers. We cater to a wide range of needs, from manual inspection devices and semi-automatic inspection devices to fully automatic inspection devices equipped with loaders/unloaders. 【Features】 ■ Collect and manage inspection result data in real-time from the URCP inspection application ■ Real-time collection of inspection results from image processing devices ■ Ability to refer to past inspection history even while data is being collected ■ By linking with production information, past inspection history data can be easily referenced *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "Near Infrared Image Appearance Inspection System" can penetrate low-density packages, allowing for internal image inspection. We select suitable cameras and lighting that match the imaging subject and inspection purpose. We provide inspection equipment and inspection software together. The appearance changes due to differences in components, making it easy to identify. 【Features】 ■ Penetrates low-density packages ■ Allows for internal image inspection ■ Can inspect the interior of containers non-destructively, non-contact, and without water ■ Appearance changes due to differences in components ■ Becomes easy to identify *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "Contact Image Sensor Appearance Inspection System" can capture images without distortion at the center or edges of wide workpieces, regardless of the location. When comparing the captured images, the images taken with a line sensor camera showed distortion at the edges of the field of view, while the images taken with the contact image sensor camera had no distortion at the edges. Additionally, because it reads in close contact, there is less loss of light and reduced power consumption. 【Features】 ■ High uniformity of resolution for image inspection across the entire width of the workpiece ■ Less light loss and reduced power consumption due to close contact reading ■ Capable of incorporating various wavelength reading light sources (visible light/ultraviolet/infrared) ■ Resistant to shock and vibration, allowing for flexible installation locations *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "Dimension Measurement System" analyzes images captured by a camera to measure the dimensions of objects. Measurement methods and measurement points are registered in advance as standards (values), allowing for instant dimension measurement and reducing measurement errors caused by manual processes. As for the measurement image and principle, the boundaries of objects in the image are first detected. From the detected edges, approximation processing is performed for various shapes, and dimensions are measured through various geometric calculations. Depending on customer needs, it can also be provided as a tabletop manual inspection device or an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Simplifies the dimension measurement tasks for industrial products ■ Analyzes images captured by a camera to measure object dimensions ■ Registers measurement methods and points in advance as standards (values) ■ Enables instant dimension measurement ■ Reduces measurement errors caused by manual processes *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "Raw Material Inspection System" detects defects (foreign objects, scratches, lines, pinholes, etc.) that occur on the surface of plain raw material products flowing continuously without interruption. Defect images detected during operation are displayed in real-time. The image data is recorded along with the detection location information, allowing for the verification of detection results after operation using aggregation software (optional). Additionally, the positions of defects detected during operation are displayed on a map within a certain distance range based on the camera's position. 【Main Features】 ■ Recording and displaying defect images ■ Recording and displaying defect locations ■ Output of defect detection signals ■ Review of past inspection data *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "3D Camera Height Measurement System" can detect defects in the "height direction" that cannot be detected by conventional image inspection. With three-dimensional scanning using the optical sectioning method, it can quickly capture profiles, and it is compatible with laser displacement meters depending on inspection accuracy. We also offer it as a manual inspection device in a tabletop model or as an automatic inspection device equipped with loaders/unloaders, based on customer needs. 【Features】 ■ Capable of detecting defects in the "height direction" that conventional image inspection cannot detect ■ Enables fast profile capture through three-dimensional scanning using the optical sectioning method ■ Compatible with laser displacement meters depending on inspection accuracy ■ Selection of equipment such as lenses and laser light sources is possible ■ Suitable equipment can be selected for the inspection target *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The "Ultrasonic Testing System" visualizes ultrasonic waveform data and detects defects using image processing technology, selecting suitable conditions for defect detection (such as probes, frequency, and transport systems) through testing. Leveraging years of expertise in image processing and hardware, we develop ultrasonic testing as an automatic inspection device. Based on customer needs, we also offer manual inspection devices in a tabletop format and automatic inspection devices equipped with loaders/unloaders. 【Features】 ■ Detects defects by visualizing ultrasonic waveform data and using image processing technology ■ Selects suitable conditions for defect detection (such as probes, frequency, and transport systems) through testing ■ Develops ultrasonic testing as an automatic inspection device using years of expertise in image processing and hardware *For more details, please refer to the PDF document or feel free to contact us.

• Non-destructive testing

The "Pattern Appearance Inspection System" captures ultra-high-resolution images using monochrome/color line sensor cameras (up to 16K) and detects various defects such as open, short, chipping, foreign objects, and unevenness with high precision. The inspection target pattern contour is enclosed with straight lines, and a master shape is registered to individually inspect the inside and outside of the contour. Detection intensity can be set individually. Depending on customer needs, it can also be provided as a tabletop manual inspection device or an automatic inspection device equipped with a loader/unloader. 【Features】 ■ Adopts a master registration method ■ Captures good product work images and registers varieties to the master ■ Multiple registrations possible (learning function) *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

"URCP" is a packaged image processing system solution that has a proven track record in inspections across various industries and products. It can be combined and customized according to needs and inspection targets. We can provide consistent support from the selection of optical equipment based on sample evaluations to the introduction of transport devices and image inspection systems. 【Solution Examples】 ■ Pattern Appearance Inspection System Target: Electronic components (ceramic substrates, aluminum substrates), sheets ■ Ultrasonic Flaw Detection System Target: Electronic components, steel and metals ■ 3D Height Measurement System Target: Glass/mirror surfaces, metals, resins/rubbers ■ Projection Dimension Measurement System Target: Dimensions of lead frames, cylindrical workpieces, motors, stepped shafts, gears, etc. ■ Raw Material Measurement System Target: Raw materials/sheets (non-woven fabrics, films, sheets, metal sheets, steel plates) ■ Container Appearance Inspection System Target: Packaging/containers *For more details, please refer to the materials. (Latest information is also included as of May 2022) ★ We are currently accepting free sample evaluations. Please apply through the inquiry form. (Depending on the consultation content, there may be cases where we respond for a fee.)

• Analysis and prediction system