ブロードリーフ List of Products and Services

This document explains the realization of productivity improvement through Kaizen activities at the production site, using the case of Company A, a global assembly manufacturing company, as a reference. Starting with the background and challenges of Company A, we introduce the company's initiatives based on the IE Kaizen cycle, divided into sections: "Current Observation/Work Analysis," "Work Standardization," and "Education/Skill Transfer." Additionally, we also include information about the support software for motion analysis and business improvement, "OTRS," so please take a moment to read it. 【Contents (partial)】 ■ Overview of the document ■ Case Study: Background and Challenges of Company A in Assembly Manufacturing ■ Company A's Initiatives Based on the IE Kaizen Cycle *For more details, please refer to the PDF document or feel free to contact us.

• Analysis and prediction system

The VIEWPOINTSYSTEM (VPS) is an eye-tracking camera composed of: ● An external smart unit equipped with a multi-touch display ● Smart glasses that measure the operator's gaze By measuring the operator's gaze, it allows you to view the direction and movement of their gaze in video, which cannot be determined from the work situation alone. By comparing the gaze of veteran operators with that of new operators, you can discover "differences" and utilize this information for work improvement and educational support. 【Features】 ■ Simple and intuitive operation ■ Lightweight (43g) and comfortable smart glasses ■ Robust - dustproof, shockproof, and waterproof ■ Safety protection standards compliant with EN166 ■ Consistent gaze tracking data obtained through automatic calibration ■ Covers 86° of the wearer's field of view, providing more comprehensive gaze data *For more details, please download the PDF or contact us.

• Other measuring instruments

The VIEWPOINTSYSTEM (VPS) is an eye-tracking camera composed of: ● An external smart unit equipped with a multi-touch display ● Smart glasses that measure the operator's gaze After capturing the operator's gaze video, it can be immediately played back and reviewed on the smart unit, making it ideal for on-site training. With a reasonable price and easy operation, you can easily introduce an eye-tracking camera. 【Features】 ■ Simple and intuitive operation ■ Lightweight (43g) and comfortable smart glasses ■ Robust - dust-resistant, shock-resistant, and waterproof ■ Safety protection standards compliant with EN166 ■ Consistent gaze tracking data obtained through automatic calibration ■ Covers 86° of the wearer's field of view, providing more comprehensive gaze data *For more details, please download the PDF or contact us.

• Other measuring instruments

OTRS+AI is a task segmentation AI service that can be integrated into OTRS10. In OTRS10, the AI automatically analyzes the manual segmentation of element tasks in cycles 1 to 20. There is no need to prepare multiple sample data; you only need to register one sample data (one cycle) for AI analysis. 【Functions of OTRS+AI】 It displays the differences in operation and work time between the sample data and the analysis data in scores and numerical values. Since it allows for easy identification of areas where the operation differs from the sample, it can be utilized for: ◎ Improving variability in work ◎ Enhancing work proficiency ◎ Establishing and reviewing standard operations Additionally, by leveraging AI, you can significantly reduce the time spent on analysis and broaden the scope of improvement activities. *For more details, please download the PDF or feel free to contact us.

• Measurement and analysis equipment leasing and rental

"Mobile OTRS" is a smartphone application created to promote Kaizen activities aimed at digital transformation (DX) and productivity improvement in production sites. 【Three Features】 ■ Usable immediately on the work site! Easily record videos with your smartphone. You can analyze work right from the site using your smartphone. ■ Quick information sharing through video comparison! Since you can record with video, the analysis results are easy to convey. It helps improve the efficiency and speed of internal information sharing and technical transfer. ■ Further data utilization possible through integration with PC version OTRS10! Create manuals on PC using videos from your smartphone. By linking analysis data created on PC to the Mobile OTRS smartphone app, you can always check standard operations on-site. You can utilize shooting data and analysis data more flexibly. *For more details, please download the PDF or feel free to contact us.

• Other analytical equipment

OTRS+AI is a work analysis AI service that can be integrated into OTRS10. It automatically analyzes the element work division of 1 to 20 cycles that are performed manually in OTRS10. There is no need to prepare multiple sets of training data; by registering just one set of training data (1 cycle), it can analyze multiple cycles and videos of other workers. 【Features of OTRS+AI】 - Can learn from only 1 cycle of data - Accuracy of element work division is over 95% - Supports various filming conditions 【Functions of OTRS+AI】 It can display the differences between the reference data and the analysis data in terms of movement differences and work time differences using scores and numerical values. You can easily identify the areas where the movements differ from the reference, thereby broadening the scope of improvement activities. *For more details, please download the PDF or contact us.

• Measurement and analysis equipment leasing and rental

MobileOTRS is a smartphone app designed to leverage the characteristics of mobile devices while maintaining the analytical capabilities of OTRS10, in order to promote improvement activities. It allows users to capture video on-site and immediately conduct work analysis and motion comparisons. This enables on-the-spot improvement activities, significantly increasing the speed of enhancements and the efficiency of work training. 【Main Features】 - Video recording - Work analysis - Cross-tabulation - Video comparison - Data storage and sharing *The following features are only available in the Professional model: - Combination table - Stacked chart - Real-time analysis *Please check the product site for recommended specifications.

• Other analytical equipment

This document introduces the work analysis software "OTRS" handled by Broadleaf. By utilizing "OTRS," it is possible to easily compare and play back the work videos of skilled workers and the current work videos, allowing for the quick identification of differences from skilled workers and the waste, excess, and unevenness of each worker's tasks. Free document available! If you are interested, please view the document from "PDF Download." 【Solutions with OTRS】 ■ Discover wasteful tasks with comparison videos! Easily teach optimal actions through video ■ Import videos and anyone can easily simulate optimal actions with just a click ■ Create easy-to-understand video manuals alongside work analysis *For more details, please refer to the PDF document or feel free to contact us.

• Other Software

We would like to introduce a case study of the implementation of "OTRS" proposed by Broadleaf Co., Ltd. to Nippon Express Co., Ltd. Before the implementation, there was a problem where the productivity of work varied by up to three times among staff members. Therefore, we proposed that with "OTRS," which allows for easy time tracking and analysis of each task, they could be freed from analog tasks such as measuring with a stopwatch and analyzing in Excel, leading to greater efficiency. After the implementation, staff noticed details such as, "Even though it's the same task, the walking speed is different between veteran staff and myself! The hand movements are also different!" This awareness led to a shift in mindset, with thoughts of "I want to increase productivity a little more..." [Case Study] ■ Challenges Before Implementation - Productivity varied by up to three times among staff members. ■ Challenges After Implementation - Visualizing differences in actions through comparison videos, transforming staff awareness. *For more details, please refer to the PDF document or feel free to contact us.

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In pursuit of a high level of work efficiency standardization, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis work, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below【Contact Us】.

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high accuracy in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, it received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient - Data lacks precision, reliability, and persuasiveness ■ Effects - Ability to analyze videos from various angles with high accuracy in the office - Capability to create clearer materials in a shorter time than before 　　　　　　　　★ Free Demo Available ★ We offer free demonstrations. If you are interested, please contact us through the "Contact Us" section below.

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, improving factory operations has become essential. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer level have accelerated improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually. - Improvement activities have stagnated. ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible. - Cost reductions of several million yen per process. 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below 【Contact Us】.

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites, including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, resulting in stagnant productivity. To address this, we introduced "OTRS," which allows for detailed motion analysis of individual tasks using recorded video data. After implementation, everyone checked the faster work processes, leading to an approximately 25% improvement in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Stagnant productivity ■ Effects - Detailed explanations of hand movements that could not be conveyed through paper manuals became possible - Production efficiency improved by approximately 25%, enabling the achievement of production plans 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below [Contact Us].

• Construction and process management software

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's work became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid response in terms of reforming the awareness on-site. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with the standard work guided by "OTRS" - Gained a solid response in terms of reforming the awareness on-site 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the [Contact Us] section below.

• Construction and process management software

We have compiled examples of the implementation of our work analysis and business optimization software "OTRS." These include cases where improvement points were shared through videos, resulting in a production efficiency increase of approximately 25%, as well as instances where video analysis and improvements at the millisecond level reduced costs by several million yen in a single process. Additionally, there are examples of significant cost reductions achieved through manufacturing improvements using OTRS. Please use this as a reference for your implementation image and selection materials. 【Featured Cases】 ■ Toyota Boshoku Corporation ■ Marugo Rubber Industry Co., Ltd. ■ Nichirin Co., Ltd. ■ San Aqua TOTO Co., Ltd. ■ Takenaka Corporation 　　　　　　　　★ Free Demo Available ★ We are accepting requests for free demonstrations. If you are interested, please contact us through the link below.

• Construction and process management software

Our "VR Spray Painting Simulator" allows for painting training in a VR (Virtual Reality) environment that closely resembles real-life situations by wearing a head-mounted display and holding the included spray gun. This significantly reduces costs such as labor, paint, booth usage, and panel materials. Additionally, after VR painting training, we can provide more efficient painting education through detailed performance analysis, including objective feedback from trajectory analysis tools and scoring of painting techniques. This system is ideal for helping young painters overcome their weaknesses and for building a technical foundation for newcomers.

• Plastering and painting work

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey "intuition" and "tips" that are difficult to express in words, making it useful for skill transfer and education. 3. This software is based on industrial engineering (IE) and supports various analytical methods. 　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

• Construction and process management software