KONGO INDUSTRIES CO.,LTD. List of Products and Services

This is an introduction to the industrial "Over Door" handled by Kongō Sangyō. We offer a variety of options including durable and corrosion-resistant aluminum and steel types, transparent types that ensure light transmission, high-insulation polyurethane-filled doors, and fire-resistant and heat-resistant doors. We will propose the most suitable over door that meets the required conditions and adapts to the environment of your facilities and equipment.

The surface steel plate can be selected from steel, aluminum, or stainless steel according to the installation environment. The insulation material is made of environmentally friendly non-fluorocarbon rigid polyurethane foam, and a non-combustible material type is also available as an option. To further reduce condensation during high temperature and humidity, it is also possible to install heaters as an option in the airtight sections of the decorative frame and the connections of the panels. For more details, please contact us or refer to the catalog.

An over-door panel covered with a special sheet of high-density soft urethane, providing not only security and insulation but also cushioning properties. It reduces the impact from collisions and contact, enhancing the safety of workers and minimizing unnecessary repair costs due to damage to products and doors. It can accommodate an opening width of up to 3.5 meters.

The KONGO dock shelter features a highly cushioned soft polyurethane foam pad that seals the gap between the platform opening and the vehicle to the maximum extent. With a wide range of parts, it meets diverse logistics needs. It can also be equipped with KONGO's uniquely developed overheating prevention system, which reduces heat accumulation at the tail lamp contact point, enhancing safety and durability with the optional "Caution Guard." ◆ With 100 facilities, 100 different adjustments are necessary. Dock shelters are installed at each berth for loading and unloading cargo. Factors such as "the front surface has a water drainage slope," "the rear of the vehicle body has fender materials," and "vehicles of varying heights are docking" can create gaps between the vehicle and the dock shelter. KONGO's dock shelters combine various optional parts to reduce gaps and enhance airtightness, providing customized dock shelters suitable for each facility. <Product Lineup> - Dock Shelter (Standard Type, Special Adaptation) - Auto Shelter - Air Shelter - Weather Seal *For detailed specifications, please download the PDF.

By closing the rear door while connecting, you can start loading operations hygienically without exposing the cargo to outside air. Compared to air shelters, the stroke is larger, allowing compatibility from container trucks to small vehicles. Air leaks due to punctures or damage are not a concern, and the operating noise is quiet. Additionally, the seals only operate when necessary, significantly reducing electricity consumption. The longer the connection time, the more effectively it demonstrates its capabilities. <Features> ■ Roll Curtain and Drive Mechanism It has a simple structure that directly rolls up the roll curtain sheet, designed to automatically stop according to the height of the truck using a limit switch installed at the center of the lower weight bar. ■ Side Seal and Crash System (Detachment Structure) If the truck accidentally starts without opening the side seal, the body seal at the tip of the side seal will detach from the slider bar in accordance with the truck's movement, minimizing damage. The recovery method is simply to fit the body seal back into the guide angle. ■ For more details, please contact us or refer to the catalog.

By closing the rear door while connecting, loading operations can begin hygienically without exposing the cargo to outside air. The air-filled top and side seals create a sealed space that is difficult for heat to transfer. For more details, please contact us or refer to the catalog.

To enhance the airtightness during loading operations when opening vehicle doors after arrival at a berth limited to specific vehicles, we have achieved a low-cost shelter that is easy to install. By using an optional electric roll curtain at the top, it is possible to accommodate vehicles of varying sizes to some extent. For more details, please contact us or refer to the catalog.

We will establish a clean, safe, and efficient transportation system based on the "HACCP (Hazard Analysis Critical Control Point)" methodology, which ensures food safety and enhances quality management, providing a comfortable working environment for employees. We will respond to the diversification of facility openings and the high-functional conditions required, offering suitable product proposals. For more details, please contact us or refer to our catalog.

The dock shelter consists of a pad wrapped in a sheet made of polyurethane foam, but if the sheet gets partially torn, the tear can widen, causing the foam inside to be scraped off, or the edge of the sheet may get caught on a truck, potentially detaching the entire dock shelter. To prevent this, a new sheet is placed over the pad to reinforce it and maintain safety. 【Benefits of Dock Shelter Reinforcement Repair】 ● It reinforces the damaged areas of the pad. ● The appearance is restored to like-new condition. 　(※ The metal parts remain as they are.) ● It is more cost-effective and eco-friendly compared to replacing the pad with a new one, as it generates minimal waste. 　(※ Depending on the condition of the underlying structure, pad replacement may be necessary.) ● An optional heat-insulating sheet can also be included. ● Methods can be chosen according to the budget. ■ For more details, please download the materials and take a look.

KOSMOS" (Kongo Smart Multi Monitoring System) is a remote monitoring system for doors that utilizes IoT technology. It monitors insulated overhead doors installed at the openings of refrigerated warehouses, thoroughly managing the frequency of opening and closing as well as temperature control to enhance energy-saving effects. Additionally, to address the recent severe heat waves, various related products have been newly developed to improve the performance of insulated overhead doors, achieving advanced temperature management. ★ Awarded the Special Prize in the Service & Solution category at the MCPC Award 2020 ★ At the MCPC Award 2020, "KOSMOS" received the Special Prize in the Service & Solution category. 【New Release】 ◆ IoT Multi-Monitoring System 'KOSMOS' Compatible with "Insulated Overhead Doors (Ice Barrier Series)" and "Heat-Resistant Doors" 【New Development】 ◆ Insulated Overhead Door Drive Device 'Springless Type' Exclusively for "Insulated Overhead Doors (Ice Barrier Series)" 【New Development】 ◆ Insulated Overhead Door Resin Decorative Frame 'Neo-Plywood' Exclusively for "Insulated Overhead Doors (Ice Barrier Series)

In the food manufacturing industry, temperature control is extremely important for maintaining product quality. In particular, temperature fluctuations can accelerate food deterioration and are a major factor in compromising quality. Therefore, it is essential to prevent external heat intrusion and maintain a constant internal temperature in manufacturing and storage facilities. Our insulated overhead doors contribute to thorough temperature management and help preserve food quality due to their high insulation performance. 【Usage Scenarios】 - Refrigerated and frozen warehouses - Food processing plants 【Benefits of Implementation】 - Stabilization of internal temperature - Reduction in energy costs - Preservation of food quality

In the food manufacturing industry, strict temperature control is required to maintain product quality. Particularly in frozen and refrigerated warehouses, it is important to prevent external heat intrusion and keep the internal temperature constant. Insufficient temperature management can increase the risk of food quality deterioration and foodborne illnesses. Our large insulated overhead doors/dock shelters/thermal doors for frozen and refrigerated warehouses stabilize the internal temperature and ensure food safety through excellent insulation performance and airtightness. 【Usage Scenarios】 - Frozen and refrigerated warehouses - Food processing plants - Logistics centers 【Benefits of Implementation】 - Stabilization of internal temperature - Preservation of food quality - Energy savings - HACCP compliance

In the seafood industry, it is important to maintain the freshness and quality of seafood products. In particular, temperature management is a crucial factor that affects product quality and safety. Temperature fluctuations can accelerate the deterioration of seafood and reduce its market value. Our large insulated overhead doors/dock shelters/thermal doors for cold storage warehouses contribute to maintaining a constant temperature inside, thanks to their excellent insulation performance, thereby helping to preserve freshness. 【Usage Scenarios】 - Seafood processing plants - Cold storage warehouses - Fish markets - Food transport trucks 【Benefits of Implementation】 - Preservation of freshness through stabilization of internal temperature - Improved quality management in compliance with HACCP - Enhanced working environment - Energy-saving effects

In the livestock industry, thorough hygiene management is required to ensure food safety. In particular, temperature control is a crucial factor that affects the health of livestock and the quality of food products. Inadequate temperature management can lead to the spread of diseases and food spoilage. Our insulated overhead doors/dock shelters/thermal doors for large cold storage facilities support hygiene management in the livestock industry by ensuring strict temperature control and providing a clean and safe working environment. 【Usage Scenarios】 - Meat processing plants - Refrigerated warehouses - Entrances to livestock barns - Feed storage facilities 【Benefits of Implementation】 - Preservation of food quality through strict temperature control - Realization of a hygienic working environment - Improvement of work efficiency - Compliance with HACCP

In the pharmaceutical industry, temperature management is crucial for maintaining product quality. In particular, temperature fluctuations can lead to the degradation of active ingredients and a decline in quality. Our large refrigerated and frozen warehouse insulated overhead doors/dock shelters/thermal doors ensure thorough temperature management, contributing to the preservation of pharmaceutical quality. 【Usage Scenarios】 - Pharmaceutical storage warehouses - Pharmaceutical manufacturing facilities - Transportation requiring temperature control 【Benefits of Implementation】 - Quality preservation through thorough temperature management - Improved safety through HACCP compliance - Increased efficiency through improved working environment

In logistics centers, maintaining product quality and improving work efficiency are essential. Particularly in refrigerated and frozen warehouses where temperature control is crucial, it is vital to prevent external heat intrusion and keep the internal temperature constant. Selecting appropriate opening doors can also lead to reduced energy costs. Our insulated overhead doors/dock shelters/thermal doors for large refrigerated and frozen warehouses are designed to address these challenges and enhance logistics efficiency. 【Usage Scenarios】 - Refrigerated and frozen warehouses - Food processing plants - Pharmaceutical storage facilities - Loading areas in logistics centers 【Benefits of Implementation】 - Stabilization of internal temperature - Reduction of energy costs - Improvement of work environment - Maintenance of product quality - Compliance with HACCP standards

In the retail industry, maintaining product quality in inventory management is extremely important. Particularly for food items and frozen/refrigerated goods that require temperature control, fluctuations in internal temperature pose a significant challenge that can lead to quality degradation and waste. Our large refrigerated and frozen warehouse insulated overhead doors/dock shelters/thermal doors stabilize the internal temperature with excellent insulation performance, thereby maintaining product quality. 【Usage Scenarios】 - Refrigerated and frozen storage in food supermarkets - Backyards of convenience stores - Refrigerated warehouses in food processing plants 【Benefits of Implementation】 - Preservation of food quality through stabilization of internal temperature - Reduction of temperature management costs - Compliance with HACCP - Improvement of the working environment

In the food service industry, ensuring the freshness and safety of ingredients is crucial. Particularly in the storage of frozen and refrigerated ingredients, temperature management is a key factor that affects quality. The insulation performance of openings, which are susceptible to temperature changes and external air influences, is essential for maintaining the quality of ingredients. Our large refrigerated and frozen warehouse insulated overhead doors prevent the deterioration of ingredient quality with excellent insulation performance and airtightness. 【Usage Scenarios】 - Frozen and refrigerated warehouses - Ingredient storage rooms - Kitchens 【Benefits of Implementation】 - Preservation of ingredient quality - Thorough temperature management - Energy-saving effects - Compliance with HACCP

In the catering industry, temperature management is crucial for maintaining the quality of ingredients and reducing the risk of foodborne illnesses. Particularly during the storage of ingredients while in transit, it is essential to prevent the intrusion of external heat or cold and to maintain an appropriate temperature. Our insulated overhead doors, dock shelters, and thermal doors address the challenges of mobile storage in catering and ensure food safety. 【Usage Scenarios】 - Loading and unloading ingredients into catering vehicles - Transporting ingredients to event venues - Openings for ingredient storage rooms 【Benefits of Implementation】 - Preservation of ingredient quality through thorough temperature management - Improvement in food safety - Enhanced work efficiency

In the chemical industry, hazardous material management emphasizes the importance of temperature control and sealing. This is particularly crucial when handling flammable or corrosive substances, as proper temperature management and the selection of openings that block external influences are essential. Inappropriate openings can increase the risk of leaks and explosions, potentially leading to serious accidents. Our insulated overhead doors, dock shelters, and fire-resistant doors address these challenges and provide a safe working environment. 【Usage Scenarios】 * Hazardous material storage warehouses * Chemical manufacturing plants * Research facilities * Loading and unloading for transport trucks 【Benefits of Implementation】 * Ensuring the stability of hazardous materials through thorough temperature control * Preventing leaks by improving sealing * Ensuring the safety of workers * Compliance with regulations

In the seed industry, proper storage of seeds and control of germination are crucial factors that influence quality and yield. In particular, temperature management significantly affects the timing and uniformity of germination, making it essential to minimize temperature fluctuations. Inadequate temperature management can lead to poor germination and quality deterioration. Our insulated overhead doors, dock shelters, and thermal doors ensure thorough temperature management and optimize the storage environment for seeds. 【Usage Scenarios】 - Seed storage warehouses - Seedling facilities - Storage locations requiring temperature control 【Benefits of Implementation】 - Suppresses temperature fluctuations and optimizes seed germination - Stabilizes quality and yield - Reduces costs through energy savings

In research institutions, it is important to minimize temperature fluctuations and external influences when storing samples. Particularly for samples that require strict temperature control, the insulation performance of openings becomes a crucial factor that affects the storage conditions. Our large refrigerated warehouse insulated overhead doors/dock shelters/thermal doors contribute to stabilizing the internal temperature and maintaining the quality of samples due to their high insulation performance and airtightness. 【Usage Scenarios】 - Storage of cells, specimens, reagents, etc. - Laboratories and storage areas where temperature control is essential - Clean rooms 【Benefits of Implementation】 - Reduces temperature fluctuations and prevents sample degradation. - Prevents the intrusion of contaminants from the outside. - Reduces running costs through energy-saving effects.