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■I want to understand the filtration status at all times. While conducting tests with various samples, there was a request to "understand the status of filtration over time," and we adopted the research and development centrifuge "LAC." 【POINT】 ■Strobe effect of the transparent basket The upper part of the basket is transparent, and by adding a window to the casing, we can measure the liquid level and the thickness of the cake (crystals) during filtration using the strobe effect. This allows us to observe how the liquid passes through the cake layer and understand the filtration status. By being able to see the filtration status over time, the speed from testing to improvement has increased, leading to a reduction in testing time. *For more details, please refer to the catalog or feel free to contact us.
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Free membership registration■We want to recover a small amount of powder from a thin liquid. We received an inquiry about wanting to recover powder from a low-concentration slurry (liquid) and developed a new special basket (patent obtained). We have delivered a centrifuge equipped with this special basket. 【POINT】 ■Patent pending, grooved basket By applying a special groove processing to the side of the basket, crystals can gather in the grooves, enabling efficient recovery of crystals. *For more details, please refer to the catalog or feel free to contact us. *If you have any issues with centrifuges or other separation and dehydration processes, please do not hesitate to contact us.
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Free membership registration■Production of small quantities of various products with a single machine Based on the request to prioritize cleanability for manufacturing various products with one machine, we proposed and delivered a centrifuge equipped with a casing mirror plate, casing opening and closing mechanism, and basket lift-up feature.
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Free membership registrationProtecting operators from highly pharmacologically active substances. When handling active pharmaceutical ingredients and other highly active substances, it is necessary to contain the centrifuge within an isolator to ensure operator safety. B-CONTE covers the centrifuge with a gloved bag, allowing for product retrieval through the gloves without direct contact with the product. It fits into any environment and can contain only the necessary areas at a low cost. Work can be conducted while ensuring operator safety in a contained state at a low cost.
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Free membership registrationWhen handling pharmaceutical raw materials and highly active substances, it is necessary to contain the centrifuge within an isolator to ensure operator safety. An isolator designed for the newly designed centrifuge for the separation of highly active substances can accommodate OEL levels from 0.1 to 100 μg/m³. Work can be carried out while ensuring operator safety in a contained state.
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Free membership registrationWe achieve a safe working environment and improved production efficiency. The fully enclosed centrifugal separator FLOWM can perform all processes in a completely sealed state. Additionally, the separated crystals are automatically recovered in full without being crushed. The internal cleaning of the machine after operation can also be done automatically, significantly improving time loss due to product changeovers and enhancing the working environment.
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Free membership registration◎Processed materials can be transported to the next stage (such as a dryer) in a sealed state. The separation of hazardous materials can be performed fully automatically. ■The cake (crystals) scraped by the scraping device is collected in an annular groove (recess) provided at the bottom of the basket, and is sucked out and discharged through a pipe inserted into the groove, and is transported directly to a container or dryer. ■The discharge pipe for the cake is a straight pipe, and its opening faces the bottom of the basket. Therefore, mist and other substances from the feed liquid do not enter the pipe, making cleaning easy, allowing for the collection of clean crystals without contamination of the product. ■If the amount of cake scraped by the scraping device exceeds the amount discharged through the suction pipe, the pipe opening will become buried in the crystals. However, in this machine, even in such cases, when the basket rotates, the crystals are pushed aside by the pipe, creating a void behind the pipe where there are no crystals. This void continuously supplies an appropriate amount of air to the suction pipe, allowing for smooth suction of the crystals collected in the groove without clogging the pipe.
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Free membership registrationWe have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. 【Features】 ■ Easy cleaning and verification The casing fully opens, making cleaning and verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and enhanced cake cleaning efficiency along with high centrifugal effects allow for reduced cycle time. ■ Improves product quality With a large inspection window, sampling after the separation process can be conducted without opening the casing, preventing contamination. ■ Can be installed in clean rooms The drive side is completely sealed, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables recovery of products up to the edge of the filter cloth. ■ Designed to meet your order Domestic design allows for customization to meet specific needs.
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Free membership registrationWe have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The processed materials can be transported to the next stage in a completely sealed state, ensuring hazard compliance. 【Features】 ■ Easy cleaning and verification The casing fully opens, making cleaning and verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and enhanced cake cleaning efficiency along with high centrifugal effects allow for a reduction in cycle time. ■ Improves product quality With a large inspection window, sampling after the separation process can be performed without opening the casing, preventing contamination. ■ Can be installed in clean rooms The drive side has a completely sealed structure, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables product recovery up to the very edge of the filter cloth. ■ Flexible installation location The entire process from liquid supply to crystal discharge is conducted in a sealed state, and crystals are transported to the next stage via air transport, allowing for flexible installation locations.
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Free membership registrationWe have developed the HERVA centrifuge, specifically designed for difficult-to-filter natural substances and challenging filtration materials. 【Features】 ■ Ideal for separating difficult-to-filter substances such as herbal medicines and starch! ■ Increases product recovery rate without crystal leakage! ■ Improved operability allows for reduced working time! ■ Significantly contributes to quality enhancement and reduces operator workload!
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Free membership registrationIntroducing options necessary to comply with pharmaceutical manufacturing standards and GMP. ● Perfect cleaning and validation ● Ideal for cleanroom installation ● Compliant with computer system validation (GAMP5) This is an options catalog that we confidently recommend to users involved in pharmaceutical manufacturing.
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Free membership registrationThe "PG Option" is an option designed for ease of cleaning and cleaning verification, compliant with GMP standards. It includes features such as the "Casing Plate Mirror Finish" that minimizes crystal buildup on the inner surface, the "Basket Lift-Up" that allows for easy cleaning and verification of the backside, and the "Electric Casing Opening and Closing Mechanism" designed to be oil-free, among a rich lineup of options for GMP compliance. It is suitable not only for pharmaceutical manufacturing but also for the production of food and chemicals. 【Features】 ■ Compatible with computerized system validation (GAMP5) ■ The main body is made entirely of stainless steel, suitable for clean rooms ■ Sealed structure prevents contamination and solvent splashes from the outside ■ Casing opening and closing structure allows for easy internal cleaning *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Free membership registrationWe have developed the HERVA centrifuge, specifically designed for difficult-to-filter natural substances and challenging filtration materials. 【Features】 ■ Ideal for separating difficult-to-filter substances such as herbal medicines and starch! ■ Increases product recovery rate without any crystal leakage! ■ Improved operability allows for reduced working time! ■ Greatly contributes to quality enhancement and reduces operator workload!
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Free membership registrationWe have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. ■ By improving the uniformity of cake thickness, vibrations caused by imbalance are eliminated, and the efficiency of cake washing is enhanced, enabling a reduction in cycle time due to high centrifugal effects. ■ A large inspection window allows for sampling after the separation process without opening the casing, preventing contamination. ■ The entire process from liquid feeding to crystal discharge is conducted in a sealed state, and crystal recovery is transported to the next process via air transport, allowing for flexible installation locations. ■ The drive unit side is completely sealed, making it possible to install the machine body within a clean room. ■ Domestic design allows for customization according to specific needs.
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Free membership registrationThe laboratory centrifuge "LAC Series" features an extremely thin disc-shaped rotating basket and uses transparent glass on both sides, allowing for direct observation of the state and changes of the processed materials (crystals, liquids) during rotation. Additionally, when considering scaling up to actual manufacturing machines, the thickness of the crystal layer in the basket is deemed necessary to some extent to assess filtration resistance, leading to a design with a larger diameter for the rotating body. Conversely, regarding the height of the basket, it is considered that during scaling up, only the expansion of the filtration area needs to be taken into account, resulting in a design with a thickness that is as thin as possible. By adopting a disc shape and reducing the basket capacity, data can be collected even with very small test samples. 【Features】 - Separation of small sample volumes - Transparent basket cover - Easy disassembly and cleaning - Separation of difficult-to-filter materials such as fine particles - Easy scaling up For more details, please contact us or download the catalog.
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Free membership registrationThe "DIBUC" top-suction type centrifugal separator with a grooved basket allows for the use of a fully automatic upper-type centrifuge, making it easy to create a sealed structure for the entire plant. It enables centrifugal separation and washing transport in an N2 gas environment. Since all operations are conducted in a sealed environment, there is no human contact with solvents or gases, improving the working conditions. The cake can be removed from the top of the centrifuge, eliminating the need to install the centrifuge on a platform (or on a second floor), allowing it to be mounted on the ground base, which helps keep the height of the plant low. 【Features】 - No liquid leakage to the cake discharge port like bottom discharge types, and no switching device is required. - By using a metal filter, the bed cake is reduced compared to using filter cloth, resulting in lower filtration resistance for the next dewatering. - When combined with air blow, 100% of the cake is recovered, improving the escape rate each time and shortening the dewatering time. - The metal filter does not wear out like filter cloth and does not require replacement. - Issues with liquid leakage and filter cloth contamination are resolved, enhancing safety and quality. For more details, please contact us or download the catalog.
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Free membership registrationA centrifuge that separates and filters solid components and moisture in a liquid by applying centrifugal force thousands of times greater than gravity. The horizontal centrifuge "JMP Series" operates entirely in a sealed environment, preventing workers from coming into contact with solvents or gases. The working environment is always kept clean. With domestic design, it can be tailored to meet specific needs. The materials of the machine and options can be modified and designed based on the application, slurry, and cleaning solution. It comes standard with an overfeed prevention device, allowing the feeding, dewatering, and cleaning processes to be fully automated. 【Features】 ○ No dead space in any process area ○ Easy internal inspection due to a structure without liquid accumulation ○ Complete sealing mechanism on the drive side → The main body can be installed in a clean room ○ Improved cake discharge processing technology enables an almost 100% discharge rate ○ Explosion-proof options available For more details, please contact us or download the catalog.
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Free membership registrationSince its establishment, Matsumoto Machinery has been delivering a variety of centrifuges to the industrial sector while achieving various technological innovations. In the "Centrifuge Comprehensive Catalog," we introduce a rich lineup of products, including bottom discharge lower drive centrifuges and top discharge centrifuges. We invite you to take a look at this opportunity. 【Example of Featured Products】 ■ Bottom discharge lower drive centrifuge "DMN type" → Centrifugation of liquid and solids by stretching filter cloth or electronic beam mesh inside a perforated basket. ■ Top discharge centrifuge "KM type" → Easy to use with simple operations, suitable for small quantities and various types of separation. *The downloadable materials are in a digest version. If you would like the complete version, please contact us through the inquiry form.
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Free membership registrationWe have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. 【Features】 ■ Easy cleaning and cleaning confirmation The casing fully opens, making cleaning confirmation easy. ■ Contributes to reduced working time By improving the uniformity of cake thickness, there is no vibration due to imbalance, and the enhanced cake washing efficiency and high centrifugal effect allow for a reduction in the time required for one cycle. *For more details on other features, please contact us or download the catalog.
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Free membership registrationIt is ideal for the separation and concentration of fine particles that are difficult to filter. It is widely used in electronic materials, resin polymers, and more. This is a skimming-type electric motor-connected centrifuge that separates fine particles difficult to filter from the original liquid, allowing for the recovery of a clear liquid or fine particles. ■ It is suitable for the separation of viscous substances, such as colloidal materials, which have poor filterability. ■ Production of bottom discharge type and fully automatic operation type is also possible.
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Free membership registrationNew centrifuge that meets customer needs and cost performance ◎ Improved handling performance ◎ Enhanced internal cleaning ◎ Space-saving design *Product introduction video* http://www.youtube.com/watch?v=-cZXiv7FULY
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Free membership registrationTypically, a centrifuge requires at least 10 liters of liquid to operate, even at its minimum size. However, this laboratory centrifuge "LAC2000" can filter with just 2 liters of liquid. As a result, the filtration time is reduced to about one-fifth, leading to a shorter development period. Additionally, while conventional centrifuges do not allow visibility of the separation process, this machine has a glass design that makes the separation progress visible. This means that during the separation, one can observe how the process is advancing and understand what went wrong in case of a failure, allowing for data collection. We have received numerous feedback from pharmaceutical companies and universities stating that the development time has been reduced. ◎ It allows testing of small sample sizes under various conditions in the early stages of development, contributing to a shorter development period. *LAC Series Introduction Video* http://youtu.be/SyhDHPxfDYs *For more details, please download the catalog or contact us directly.*
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Free membership registrationRepresentative model of a bottom discharge centrifugal separator. A filter cloth or electronic beam mesh is stretched inside a perforated basket, centrifuging the liquid and solids, and discharging the cake from the bottom of the basket using a scraping device. With inverter control, any desired rotational speed can be achieved, and both manual and fully automatic operation models are available. 【Features】 ■ Easy and reliable cleaning and cleaning verification By equipping a casing opening and closing mechanism and a basket lifting device, cleaning can be reliably performed even in narrow gaps that were previously inaccessible, such as the inside of the bottom of the basket and the boss (cylindrical part), as well as the upper part of the casing bottom and the outer surface of the bearing case. Flushing, wiping, and cleanliness verification can be carried out. ■ Compliant with GMP and FDA Even when the processed material changes, it is possible to perform sufficiently clean centrifugal separation, making it suitable as a GMP and FDA compliant device. ■ Effective for relatively large-scale production processes. ■ Easy maintenance Compared to hydraulic drive type centrifugal separators, maintenance is also straightforward.
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Free membership registrationWe have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The processed materials can be transported to the next stage in a completely sealed state, ensuring hazard compliance. 【Features】 ■ Easy cleaning and verification The casing fully opens, making cleaning and verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and enhanced cake cleaning efficiency along with high centrifugal effects allow for reduced cycle time. ■ Enhances product quality With a large inspection window, sampling after the separation process can be performed without opening the casing, preventing contamination. ■ Can be installed in clean rooms The drive side has a completely sealed structure, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables product recovery up to the very edge of the filter cloth. ■ Flexible installation location The entire process from liquid supply to crystal discharge is conducted in a sealed state, and crystals are transported to the next stage via air transport, allowing for flexible installation locations.
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Free membership registration◎The processed material can be transported to the next stage (such as a dryer) in a sealed state. The separation of hazardous materials can be performed fully automatically. ■The cake (crystals) scraped by the scraping device is collected in an annular groove (depression) provided at the bottom of the basket, and is sucked out and discharged through a pipe inserted into the groove, being transported directly to a container or dryer. ■The discharge pipe for the cake is a straight pipe, with its opening facing the bottom of the basket. Therefore, mist and other substances from the feed liquid do not enter the pipe, making cleaning easy, allowing for the collection of clean crystals without contamination of the product. ■If the amount of cake scraped by the scraping device exceeds the amount discharged through the suction pipe, the pipe opening will become buried in the crystals. However, in this machine, even in such cases, when the basket rotates, the crystals are pushed aside by the pipe, creating a void behind the pipe where there are no crystals. This void continuously supplies an appropriate amount of air to the suction pipe, allowing for smooth suction of the crystals collected in the groove without blockage.
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Free membership registrationTo automate the recovery of cutting oil in continuous operation, it is possible to reduce costs through both cutting oil and labor expenses. It is used in many industries involved in metal processing, such as automotive and valve manufacturing, for recycling and environmental conservation activities. The recovery, reuse, and prevention of environmental pollution from expensive cutting oil are important issues. Since it can continuously process cutting chips for oil removal, it handles a large volume and has no consumable parts, which helps keep maintenance costs low, resulting in numerous deliveries to major automobile manufacturers. In recent years, many companies in overseas markets, including Singapore, Malaysia, Taiwan, South Korea, and China, have also been using our cutting chip oil removal machines. ■ Proposal for Cutting Oil Recycling System ■ We can comprehensively propose a system for recycling cutting oil, not just cutting chip oil removal centrifuges. - Chip crusher - Belt conveyor for transporting cutting chips - Centrifuge mounting frame - Automatic feeding device for loading cutting chips into the separator - Magnetic separator for removing foreign materials such as iron when mixed with aluminum or copper We will propose these using our extensive know-how and network.
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