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The "Easy Jet" prevents clogging with a special nozzle and sends high-pressure air, 50 times that of a blower, into the compost, allowing oxygen to penetrate deeply. It is a composting device that can compost simply by piling up the material without the need for turning. It can be installed directly in existing facilities, and it can be constructed in any area and shape. Additionally, it is effective not only in typical composting sheds but also in combination with rotary and scoop fermentation tanks. We are currently offering materials that detail the features, benefits, and case studies of the Easy Jet. [Contents] ■ What is Easy Jet ■ Benefits ■ Case Studies *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "C Mode" is a device that automates the mixing of compost materials. It allows for direct input of raw materials and auxiliary materials from the loader, making it space-efficient. It can uniformly mix raw materials with different specific gravities and high molecular sludge that is difficult to mix with a loader in a short time. Additionally, it achieves overwhelming cost and energy savings compared to conventional processing methods. We are currently offering materials that detail the features, benefits, and case studies of C Mode. [Contents] ■ What is C Mode ■ Benefits of Implementation ■ Case Studies ■ Options, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company manufactures deodorization devices using "porous glass foam material" as the base material. Microorganisms settle in the fine pores of the foam material, efficiently breaking down odors. It maintains excellent deodorizing capability and does not require replacement of the base material for a long period. It can be operated with a low-pressure blower, contributing to reduced running costs. Currently, we are providing materials that include case studies. [Case Studies] ◎ Sewage sludge composting facility ◎ Large-scale pig farming composting facility ◎ Food recycling facility ◎ Major paper mill *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Free membership registrationAt Mirai-e Co., Ltd., we provide one-stop support from planning and design proposals to completion for plants adapted to legal revisions, leveraging the know-how and expert support we have cultivated so far. Our strength lies in our extensive track record and expertise developed from solving challenges in composting sites. Additionally, we build a system that allows our customers to maintain stable operations through proactive information sharing and appropriate follow-up after delivery. 【Problem Solving】 ■ Preliminary tests and preliminary surveys ■ Evaluation of survey data ■ Realization of food recycling rooted in the community ■ Business planning ■ Facility design and construction ■ After-sales support *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationMirai-e Co., Ltd. is a plant manufacturer specializing in recycling equipment focused on composting. Through the development of unique fermentation devices and processing equipment, we are committed to improving the productivity of our customers involved in recycling. Our strength lies in our consulting engineers. We propose methods to improve specific challenges such as odor reduction, increased processing capacity, and cost reduction using a chemical approach. 【Business Activities】 ■ Development and sales of organic waste treatment equipment ■ Design work for composting facilities, joint development of composting technology, etc. ■ General construction business (installation of machinery and equipment) *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Composting Treatment Product Catalog" is a catalog from Mirai-e Co., Ltd., a plant manufacturer specializing in recycling equipment centered around composting. It features products such as the "Easy Jet," which enables odor-free composting recycling, as well as the "Easy Jet Jr." and the "Mixing Device C Mode." [Featured Products] ■ Easy Jet ■ Easy Jet Jr. ■ Mixing Device C Mode *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Porous Alpha" is a deodorization system that utilizes porous glass foam material as a deodorization substrate. It boasts five times the removal effectiveness of conventional biological deodorization substrates, and due to its low air resistance, it can cut the electricity costs of the suction blower by 30%. 【Benefits of Introducing Porous Alpha】 ■ Requires less substrate material, allowing for a reduction in deodorization tank area to 1/5 to 1/10 ■ Low air resistance leads to a 30% reduction in electricity costs for deodorization fans ■ No need to replace deodorization material for over 10 years, significantly reducing substrate replacement costs ■ Compatible with existing substrates, greatly enhancing removal capacity *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces issues related to moisture in the rotary and scoop tanks of the "Easy Jet" ventilation system. It includes case studies addressing problems such as "wanting to stabilize the production of compost pellets" and "wanting to eliminate wastewater generation" after implementation. [Contents] ■ Reasons why Easy Jet is chosen for composting facilities ■ Case studies of problem-solving with Easy Jet - Case 1: Wanting to stabilize the production of compost pellets - Case 2: Wanting to process high-moisture sludge from pig farms at low cost - Case 3: Wanting to eliminate wastewater generation *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces winter measures for the composting device "Easy Jet." During winter, it becomes difficult for fermentation temperatures to rise, leading to a prolonged fermentation period and a decline in compost quality, which can also cause unpleasant odors. Therefore, this device is effective in raising the initial temperature. High-pressure air, 50 times that of a blower, is expelled from a specially developed ventilation pipe, supplying oxygen to every corner of the material and creating an aerobic environment. [Contents] ■ Things you should know ■ Important points ■ Previous achievements *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "C Mode" is a device that automates the moisture adjustment process (preparation). It quickly and uniformly mixes large amounts of raw materials, demonstrating its effectiveness even in mixing troublesome sludge. The processed material becomes smaller and more granular, allowing oxygen to pass through easily, which promotes aerobic fermentation of the raw materials and shortens the composting period. 【Features】 ■ Direct loading with a loader is possible ■ Starts with the push of a button after material input ■ Processing is completed in a short time ■ Can be installed in a compact space ■ Operates on low power, making it ideal for energy savings and cost reduction *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationA system for composting blue-green algae and other aquatic plants that occur in lakes and marshes on-site. After treatment in a pre-processing device, the material is placed into a bulk bag and composted using a high-pressure aeration method. By increasing the number of bulk bags, it can be easily expanded. Additionally, after composting is complete, it can be transported and used in fields while still in the bags.
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Free membership registrationThis is a package for producing compost at a low cost by combining multiple ventilation methods. It can be implemented in existing composting facilities, reducing initial costs.
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Free membership registrationThis is a package for quickly composting horse manure mixed with wood chips collected from the stable. Generally, horse manure mixed with bedding has a high C/N ratio and a long fermentation period, but this package allows for composting in about half the time of conventional methods.
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Free membership registrationA system for processing high-moisture pig manure that has been separated into solid and liquid without any auxiliary materials. High-moisture manure with about 95% moisture is reliably dried in a short period using a rotary stirring device and a high-pressure aeration method.
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Free membership registrationQuickly composting wood-based materials mixed with plant matter using a unique ventilation method. The fermentation period is short, allowing composting in half the time of conventional methods.
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Free membership registrationA composting system using arm roll containers. Since composting is completed within the arm roll container, there is no need to construct new buildings if there are idle facilities available. Foreign materials are removed by a pre-treatment device, and food waste is finely shredded. It is then mixed with auxiliary materials and loaded into the arm roll. There is no need for turning, and there is almost no odor, so deodorization equipment is not required. This is a composting system that can be used even in urban areas.
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Free membership registrationOur know-how enables the construction of a composting plant for kitchen waste that does not emit unpleasant odors. By maintaining the raw materials in an aerobic state and eliminating turning, we have made it possible to build facilities that generate almost no bad smells. This system can also be implemented in regulated areas. Additionally, by adopting a high-pressure ventilation method, it is possible to achieve high-temperature fermentation even at an outside temperature of minus 20°C (without using heaters or similar devices). This plant is suitable for companies looking to start new kitchen waste processing or municipalities aiming to reduce waste disposal costs, offering low running costs.
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Free membership registrationThe sludge contains polymer coagulants, and during the preparation process using heavy machinery (loaders), large clumps can form when mixing with auxiliary materials, leading to longer preparation times. Depending on the operator's skills, the preparation can vary, resulting in frequent cases where composting does not proceed well. This system automates the cumbersome sludge preparation process, allowing for stable processing throughout the year without being affected by work skills. The fermentation temperature rises quickly, enabling a reduction in the fermentation period. Additionally, since there is no need for turning operations, it can be operated with minimal personnel. The compost produced boasts high quality due to the sustained aerobic fermentation.
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Free membership registrationThe sludge contains polymer coagulants, and during the preparation process with heavy machinery (loaders), large clumps are formed when mixing with auxiliary materials, resulting in longer preparation times and incurring significant fuel and labor costs. This plant has automated the preparation process and eliminated the need for turning during the fermentation stage, enabling extremely low operating costs. By combining ventilation methods, it is also possible to choose a operating method that uses returned compost. This allows for efficient moisture evaporation, ensuring the reliable production of returned compost. It helps to reduce the purchase amount of valuable auxiliary materials such as wood-based products, further decreasing operating costs.
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Free membership registrationSince it ferments rapidly over a short period, the ammonia concentration may be somewhat high, but it can be managed with a partial deodorization facility.
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Free membership registrationIt automatically bags compost.
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Free membership registrationWe remove foreign materials mixed in the compost (such as large wood pieces, undecomposed clumps, and plastic) to achieve stable quality compost production. A wide range of options is available according to the processing volume.
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Free membership registrationA blower ventilation fermentation tank utilizing the ventilation know-how developed at Mirai-e. We design an appropriate ventilation system according to the characteristics of the raw materials and the processing volume. Depending on customer requirements, we prioritize either fermentation or drying, achieving high fermentation/drying efficiency through appropriate design.
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Free membership registrationEasyJet is an unprecedented aeration technology that blows high-pressure air, 50 to 100 times that of a blower, into compost materials. Traditional ventilation methods often fail to provide sufficient oxygen due to uneven airflow and clogging, but EasyJet addresses these ventilation challenges. Aerobic fermentation requires sustained oxygen supply, and when the oxygen concentration in the compost materials decreases, the fermentation rate slows down, and if it falls below a certain threshold, aerobic reactions nearly stop. EasyJet supplies the necessary oxygen for fermentation evenly, allowing aerobic fermentation to continue and improving compost quality.
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Free membership registrationBy pre-crushing the raw materials, smooth composting is promoted. This helps shorten the fermentation period and prevent unpleasant odors. It is used in combination with devices such as metering feeders, as shown in the image.
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Free membership registrationA ventilation unit that allows for easy drying of compost by installing ventilation pipes on the floor and using a dedicated warm air device for heating and ventilation. Thanks to the fermentation heat of the raw materials and ventilation control, drying is completed in about 2 to 7 days just by piling up the materials. By utilizing fermentation heat, the running costs can be reduced to one-third to one-fifth compared to drying using fuel.
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Free membership registrationThe Porous Alpha deodorization system is an odor removal device developed by the Tottori Prefectural Livestock Experiment Station, utilizing glass foam material (Porous Alpha). When foul-smelling gases such as ammonia and hydrogen sulfide pass through the countless fine pores of Porous Alpha, the odor components are adsorbed within the pores, and the adsorbed odor components are decomposed and deodorized by microorganisms that are established on the Porous Alpha. It maintains a high deodorization capability without the need for substrate replacement for a semi-permanent period. ■ Product Features - Maintains high deodorization capability - Requires a small installation area - Low water and electricity costs - No need for regular replacement of deodorizing material The tanks of the deodorization system are available in various forms, such as steel plate, reinforced concrete, silo type, and resin tanks, depending on the site conditions and scale.
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Free membership registrationA fermentation tank utilizing a truck bed (arm roll container) that makes transportation easy. By adding more containers, it is possible to improve processing capacity. No need for turning around, and operations are simple. It is a high-pressure aeration type fermentation tank that suppresses odor generation and can be operated even in urban areas.
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Free membership registrationIt is used in composting facilities for organic waste. By cutting the organic waste in advance, it promotes smooth composting. It helps shorten the fermentation period and prevent unpleasant odors. The structure is integrated with a hopper, allowing for quick grinding of organic waste.
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Free membership registrationThis is a raw material mixing device that can be directly loaded from a loader. A conveying device can be attached, and the mixed raw materials are automatically discharged. It can also be used as a metering supply device.
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