蒲田工業 List of Products and Services

An emergency shower booth is a device used to quickly wash off harmful chemicals, such as organic solvents, from the body in case of accidental exposure. Before receiving treatment at a hospital, it is essential to wash off the chemicals as quickly as possible to mitigate severe health damage. Regulations mandate the installation of such booths in processes that handle hazardous chemicals. For more details, please download the catalog or contact us.

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At a film manufacturing company, there is a location where rolls of film, which are the products, are transported using forklifts. Due to changes in the layout of the work area, there are areas where the turning space has become very narrow, making it difficult to operate forklifts. Roll size: 1800L × φ500 to φ800, weight: up to 800 kg. Since the film being rolled is to be recycled, it must be handled carefully to avoid any scratches or damage.

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A food manufacturer has consulted us about wanting to ensure thorough pest control at their entrances and exits. Issues: 1. They want to install double doors at the entrances and exits to completely prevent insect intrusion. 2. Fully packaged solutions from other companies are expensive. 3. They want to keep the existing doors as they are and minimize costs as much as possible during installation.

• Aluminum sash
• shutter
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We received an inquiry from a paper manufacturing company regarding a section of their production line that requires showering. They were using a strainer (washing machine) to circulate water, but now they are using it as a disposable system without circulation, which has resulted in a significant increase in water usage, causing them difficulties.

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At a stone quarry factory with water washing equipment, the use of asbestos in the gland packing of slurry pumps has been prohibited, and after switching to non-asbestos materials, leaks that previously did not occur for three months began to happen within about a week, necessitating replacements. They were troubled by the frequent leaks and maintenance of the pumps.

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• stone

We received an inquiry from the person in charge of the research department conducting tests on printing performance and equipment, asking us to look for a gantry crane that can lift a special resin sheet printed in a clean room while remaining on a frame (approximately 2m x 2m).

• Crane and others
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Issues of foreign matter contamination and adhesion are a concern not only in the pharmaceutical and food industries but also across various sectors. We enhance dust-proof precision by covering the coating process, winding process, and painting line in film manufacturing, as well as the filling lines for chemicals and beverages, tailored to the application and line shape, ensuring high airtightness. We provide completely custom designs to accommodate the shapes of product entry points, transport openings, and maintenance access doors. By combining with fan filter units, these can also be used as clean spaces. ◆ Design and manufacture of booths using our unique aluminum frame, tailored to safety and pressure levels. ◆ Design and manufacture of explosion-proof rooms by combining insulated non-combustible panels with explosion-proof air conditioning units. These can be used in areas with Class 1, 2, or 0 fire and explosion hazards, such as chemical and pharmaceutical factories. ● For more details, please refer to the catalog.

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• Heating and cooling equipment and facilities

Using aluminum frames from Kamata Industrial, we solve various issues in the manufacturing production environment! If you are facing any of the following problems, this is a must-see!

• Other security systems
• Unit and other construction

Belt fasteners were once primarily used for light transport applications. Even now, they are a preferred joining method overseas compared to vulcanized joints. Currently, new non-metal fasteners made from FDA (U.S. Food and Drug Administration) approved materials have been added, and the use of belt fasteners is expanding throughout the food and pharmaceutical industries. ● Quick and easy installation Depending on the width and thickness of the belt, installation can usually be completed in less than an hour, allowing the conveyor to be operational immediately. ● Only standard tools are needed No large presses or specialized knowledge are required; anyone can easily perform the work using simple dedicated tools. ● Easy inspection Visual inspections can be conducted, allowing for immediate detection of wear and deterioration, which helps to quickly assess the need for replacement or repair, thereby reducing potential issues. *For details and specifications, please check the "Download" section.

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Dikron is a hard chromium plating that uses a mixed catalyst to coat the substrate with a chromium carbide alloy that has a high degree of intermolecular bonding. ● Excellent wear resistance and anti-seizing properties 　■ The friction coefficient is reduced by 5 to 6 times compared to hard chrome plating. 　■ Ideal for surface treatment of components used under harsh conditions. 　■ Effective in reducing wear on counterpart materials. ● Strong adhesion resistant to cracking and peeling ● Excellent erosion resistance ● Easy to grind and polish * For details and examples of applications, please check "Download."

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Dai-kuron coating is an unconventional chrome plating processed with a unique catalytic bath. Compared to conventional hard chrome plating, it has a harder surface (around HV1000) and adds various features, starting with wear resistance. ■Features■ - Wear Resistance The friction coefficient is very low (5 to 6 times lower than hard chrome plating), resulting in minimal wear. - Burnishing Resistance Even when exposed to high temperatures for extended periods, there is little change in structure, and the hardness drop is very small (over HV800 at 400°C). - High Adhesion The occurrence of delamination between the effect layer and the base material, as well as cracks, is minimal, demonstrating excellent adhesion even against thermal shocks such as rapid heating and cooling. - High Dimensional Accuracy The treated surface is very hard, allowing for polishing and mirror finishing. - Erosion Resistance It provides high protective effects against surface damage in high-speed moving parts such as pumps, turbines, and propellers. ◆For details, please request a catalog or download it.◆

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This is an ideal sheet shutter for entrances and transport openings in clean rooms. It is compact with a wide effective opening, and various control systems expand its booth applications. With optional sensor controls, it allows for smooth entry and exit into the booth even when both hands are occupied.

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Realizing the visualization and analysis of roller inter-pressure that was previously unknown!

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◆ The original aluminum frame features a flexible structure that accommodates various sizes. You can also rely on us for modifications, expansions, and relocations!

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◆The seal contact surface that could not be seen until now can be measured and displayed in real time. ◆Measurement data can be displayed in 2D, 3D, and histogram screens. Additionally, the captured data can be replayed, and the analysis functions are well-equipped (please contact our company for compatible computer models). ◆It helps to check the wear and missing parts of the hot bar, which can cause seal defects. ◆It helps to check the misalignment of the hot bar. ◆The sensor sheet can be cut to match the width of the bar.

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Easy to use, excellent economy, wide versatility.

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Display pressure information on the computer screen Challenge to measure the pressure of the operating ski!

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Display pressure information on the computer screen Challenge to measure the pressure of the operating ski!

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Support yield improvement through pressure management!

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◆ We prepare sensor sheets according to the size of the silicon wafer. ◆ We support both batch and individual sheet processing. ◆ The sensor sheets are ultra-thin, with a thickness of about 0.1mm, allowing measurements in conditions very close to actual use. ◆ Measurement data can be displayed in 2D and 3D screens. Additionally, the captured data can be replayed, and the analysis functions are well-equipped (please contact us for compatible computer models).

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A clean room is defined as "a room in which the concentration of airborne particles is controlled, and which is constructed and used to minimize the introduction, generation, and retention of microscopic particles within the room, and where parameters such as temperature, humidity, and pressure are controlled as necessary" (ISO 14644-1). A clean booth is a unidirectional flow clean unit (a simplified clean room) developed for the purpose of purifying the local working environment.

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Today, the quality requirements for products such as automotive parts and plastic molding are becoming increasingly high. By using dedicated designs for each machine, we create clean spaces to prevent contamination. Customization tailored to the molding machines is possible, such as installing automatic shutters in the ceiling for mold changes.

• shutter
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Inside the clean booth, there is a tendency for the temperature to rise compared to the surrounding area due to the heat generated by equipment, inspection devices, and work tools. In the KAMATA clean booth, by installing an air conditioning unit, it is possible to control the air conditioning for constant temperature and humidity, as opposed to general air conditioning. ● For more details, please refer to the catalog.

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We will undertake the exhaust air volume calculation based on necessary regulations such as the Organic Law and the Specialization Law, as well as the duct piping construction for local exhaust systems.

• Ventilation and smoke exhaust equipment

Our company offers local surveying, design, and preparation of materials after confirmation, allowing us to create various dimensions and shapes, as well as to avoid issues with piping and electrical wiring. We will provide proposals that align with your application, installation conditions, and budget. Please feel free to consult us about sizes, shapes (including polygons), types of doors, or anything else, such as using vinyl on just one side.

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■ You can choose the sensor sheet based on the application, pressure, and size of the target object. ■ By installing the dedicated interface board and software, you can perform measurements using your own computer (please contact us for compatible computer models).

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