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くいんと

EstablishmentMarch 22, 1985
addressTokyo/Fuchu-shi/1-14-1 Fuchu-cho
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[Example] Modeling from Handwritten Images

Introducing an example of modeling from a handwritten image! It is also possible to combine it with a CAD model!

In "VOXELCON," not only images from CT scanners but also images created with general image editing software can be imported and used for modeling. Here, as an example, we will introduce a case where an image created with the Windows accessory "Paint" is combined with a model created in CAD to create a model and perform stress analysis. If you have any questions or concerns, please feel free to contact us. [Contents] ■ Overview ■ Analysis Model ■ Boundary Conditions ■ Analysis Results ■ Discussion *Detailed information about the case can be viewed through the related links. For more details, please feel free to contact us.

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Observation of cavities (voids) occurring inside the product.

As an example of non-destructive testing, we will introduce a case of observing the condition of cavities (voids) that occur inside a product!

Generally, the measuring instruments used in reverse engineering can be broadly classified into devices that measure the external surface and those that measure not only the external surface but also the interior of the object. In the former category, laser scanners and digitizers have been put into practical use, while in the latter category, X-ray CT scanners are utilized. One advantage of using X-ray CT scanners is that they allow for the observation of the internal condition without destroying the product. Here, as an example of non-destructive testing, we will introduce a case of observing the state of cavities (voids) that occur inside a product. [Contents] ■ Overview ■ Visualization of Cavities (Voids) ■ Discussion *Detailed information about the case can be viewed through the related links. For more information, please feel free to contact us.

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[Example] Shape optimization considering stress

Using "OPTISHAPE-TS"! Introducing optimization cases with different stress constraints based on model parts.

In strength design, stress serves as an important guideline. When performing strength assessments based on stress, it is necessary to change the evaluation stress values according to different parts, not just relying on the maximum value. In such cases, by specifying constraint stress values for each region, it is possible to obtain an optimal shape that constrains stress at multiple evaluation points and all locations. This time, we will introduce an optimization case that applies different stress constraints based on the model's parts. [Contents] ■ Overview ■ Analysis Model ■ Optimization Conditions ■ Results ■ Discussion *Detailed information about the case can be viewed through the related links. For more information, please feel free to contact us.

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[Example] Shape optimization using multiple reduced-order models.

Achieved approximately 27% weight reduction! Introducing a method for shape optimization that simultaneously considers multiple mechanical conditions.

In mechanical components with mechanisms like links, the arrangement of surrounding parts can change depending on their operational status, which may also alter the mechanical conditions experienced by the component. When designing such mechanical components, it is necessary to consider multiple mechanical conditions simultaneously. "OPTISHAPE-TS" provides various functions for optimization that take these multiple mechanical conditions into account at the same time. Here, we will introduce a method for shape optimization that considers multiple mechanical conditions simultaneously by using several reduced-order models and switching between them during analysis. [Contents (partial)] ■ Overview ■ Analysis Model ■ Model Reduction ■ Optimization Conditions *Detailed information about the case study can be viewed via the related links. For more information, please feel free to contact us.

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[Example] Topology optimization considering manufacturing requirements

Initial design proposals and significant contributions to cost reduction! Introducing topology density variation limitation functions such as 'cross-section'!

Topology optimization is a method for determining the necessity or redundancy of materials (member layout) that contributes to lightweight and high-rigidity product design by seeking structures that maximize rigidity under a certain weight limit. While it allows for significant structural changes compared to the initial structure, it can also result in outcomes that are difficult to manufacture or lead to complex structures with high manufacturing costs. To avoid such situations, the topology optimization in 'OPTISHAPE-TS' utilizes a topology density variation limitation function, enabling optimization while satisfying manufacturing requirements. [Contents] ■ Overview ■ Topology Density Variation Limitation Function ■ Discussion *Detailed case information can be viewed through the related links. For more information, please feel free to contact us.

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Measures to control the occurrence of weld lines in injection molding for appearance defects.

Automatically explores gate positions that do not result in appearance defects in collaboration with 3D TIMON.

Weld lines can become an issue of strength and design depending on their location. To control the occurrence of weld lines, it is generally known that changing the gate position, resin temperature, mold temperature, and holding pressure can be effective. In this case, the general-purpose parameter optimization software "AMDESS" was linked with the plastic injection molding CAE software "3D TIMON" developed by Toray Engineering Co., Ltd., to optimize the gate position so that weld lines do not occur in the specified area. As a result, by changing the gate position, we were able to shift the weld lines away from the designated area. [Results] - By changing the gate position, we were able to shift the weld lines away from the specified area. - The approximation of the objective function improved with each addition of accuracy enhancement proposals. - The effectiveness of the accuracy enhancement proposals was also confirmed. *For more details, please refer to the PDF document or feel free to contact us.

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Example: Material Data Correlation - Identification of Heat Transfer Coefficient

We identify parameters that change with environmental and analytical conditions. Not only the heat transfer coefficient but also the stress-strain curve in elastoplastic analysis can be identified!

The heat transfer coefficient depends on the surrounding environment and is not unique to the material, making it difficult to determine its value. If a heat transfer coefficient that can reproduce the measurement results can be identified, it is expected that good simulation results can be obtained for another model under similar environmental conditions. In this case, the general-purpose parameter optimization software "AMDESS" was linked with "Nastran" to identify the heat transfer coefficient. As a result, the temperature at the evaluation points matched the target value within an error of 0.3%, and the heat transfer coefficients for each surface were obtained. 【Optimization Conditions】 ■ Design Variables - Heat transfer coefficients for each surface (h1 to h6) - Range: 10.0 to 70.0 [W/m²K] ■ Objective Function: Minimize the squared error from the target temperature at each evaluation point = Bring the calculated temperature closer to the specified target temperature *For more details, please refer to the PDF document or feel free to contact us.

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Example: Press Processing - Optimization of Press Processing Conditions

Optimize the pressing conditions to improve wrinkle height and strain.

Press processing is a method used in the manufacturing of various industrial products, including automobiles. Since this press processing is often used for mass-produced products, it is desirable to carefully examine the processing conditions in advance using CAE. In this case, we optimized the processing conditions by linking the general-purpose parameter optimization software "AMDESS" with the explicit dynamic analysis software "Abaqus/Explicit Student Edition" (from SIMULIA, USA). We added recommended points based on the density of the data points we had previously investigated! We took measures to avoid falling into local solutions. As a result, we achieved a maximum equivalent plastic strain reduction of 9% while satisfying all constraints. [Analysis Model] ■Blank - Number of nodes: 505 - Number of elements: 400 - Young's modulus: 2.1×10^11 [Pa] - Poisson's ratio: 0.3 *For more details, please refer to the PDF document or feel free to contact us.

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Example: Silent Design of Electromagnetic Field Reactor

By integrating various software such as CAD, magnetic field analysis, and acoustic analysis, a wide range of optimization can be achieved!

This example introduces how to integrate three software programs to reduce noise without compromising the electrical performance of a reactor. First, the general-purpose parameter optimization software "AMDESS" rewrites the VB script file of the 3D CAD software "SolidWorks" with trial dimensions, changing the model dimensions. Next, the electromagnetic field analysis software "JMAG" communicates with "SolidWorks" to import the CAD model, perform meshing and analysis, and "AMDESS" extracts responses from the analysis results of "JMAG." As a result, starting from 30 samples using Latin hypercube sampling, a 31% reduction in sound pressure was achieved through six updates of the response surface. 【Optimization Conditions】 ■ Design Variables: Core dimensions D1 to D4 ■ Objective Function: Minimization of reactor sound pressure ■ Constraint Functions: Inductance above initial value, core volume below initial value ■ Approximation Model: RBF *For more details, please refer to the PDF document or feel free to contact us.

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Example: Warpage Countermeasures for Connectors in Injection Molding

By collaborating with 3D TIMON, we automatically adjust the thickness of the solid element model, thereby suppressing warping deformation.

Here is an example of minimizing warpage by changing the thickness of solid elements. The analysis was conducted using the "Basis Vector Method," which modifies the shape by moving the nodes of the finite element model without using CAD. Several patterns (basis vectors) of the desired shape were prepared from the initial model and combined. As a result of the optimization, the sum of squares of warpage improved by 33% to 4.9480e-004 compared to the initial shape, and the maximum warpage (mm) improved by 12% to 3.8607e-002. [Case Overview] ■ Optimization Conditions - Design Variables: Thickness A, B - Sampling: Initially LHS 20 points, Approximate optimal solution + 10 recommended points - Approximate Model: CRBF (Convolutional RBF) ■ Analysis: Basis Vector Method *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Generation of CAD model from topology optimization results of a bracket.

Easily add creases! The cylindrical surface is generated as edited, accurately reproducing the original shape!

In this case, we obtained a CAD model to smooth the surface of the topology optimization results and perform verification analysis. We appropriately set the creases, recognized flat and cylindrical surfaces, and accurately preserved the original shape in non-design areas. For areas where creases were not automatically set, manual adjustments were made. The CAD model generation software "S-Generator" has various setting functions, allowing for easy addition of creases. Additionally, changes from free curves to arcs/lines, as well as cylindrical and planar transformations, can also be performed easily with just the press of a button. [Work Content] ■ Initial STL ■ Automatic crease setting on flat areas ■ Manual setting and editing of creases ■ Editing of analysis surfaces ■ Smoothing processing ■ Surface generation *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Generation of CAD model from topology optimization results of a chair.

Utilize the generated surface! It is possible to conduct verification analysis by generating a mesh.

We will introduce a case where we smoothed the surface of the shape obtained from topology optimization analysis and created a CAD model for verification analysis, as well as STL data for 3D printing. The generated curved surface can be treated as a solid body in CAD software, allowing for verification analysis by generating a mesh. Additionally, by outputting the STL data after smoothing the surface, it can be produced using a 3D printer. [Work Contents] ■ Initial STL ■ Fold settings ■ Editing of small holes ■ Smoothing ■ Editing of thin members ■ Generated curved surface *For more details, please refer to the PDF materials or feel free to contact us.

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[Example] CAD model generation from engine block STL data

Even with complex shapes, you can obtain smooth and highly accurate CAD data by combining crease editing!

Software that responds to the many requests from customers for "CAD return" We will introduce a case of outputting CAD data from STL data using "S-Generator." For the crease settings, we prioritize the extraction of the analysis surface first, outlining holes and other features with creases while extracting cylindrical and flat surfaces, which are then recognized as analysis surfaces after CAD data output. After that, we add creases in the desired locations where we want corners to appear on the resulting surfaces. Additionally, various analysis surfaces such as cylindrical and flat surfaces are color-coded separately from the usual crease lines, making it easy to confirm. 【Case Overview】 ■STL Model - Engine Block- ・Number of triangular patches: 492,886 ■Time taken for crease settings and analysis surface extraction: 4 hours (manual work) *For more details, please refer to the detailed materials available for download as a PDF or feel free to contact us.

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[Case Study] Shape optimization for equalizing reaction forces ★ Detailed materials available

Consider "reaction force" as a manufacturing requirement! Reduce the reaction force values at points with high fixed-point reaction forces!

We will perform non-parametric shape optimization to ensure that the reaction forces at the bolted fixed points are equal, and we will introduce a case that reduces the reaction force values at the locations with high fixed point reaction forces. The analysis model completely fixes four bolted points and applies a load of 1,000N in the Z-axis direction. In the evaluation of the initial shape, the reaction force value at the lower left part was the largest, reaching 415.1N. 【Case Overview】 ■Optimization Conditions - Objective Function: Volume Minimization - Constraints: Reaction force of 250N in the Z-axis direction at each fixed point, 3.0 times the compliance of the initial shape - Shape Variation Restrictions (constraints related to manufacturing requirements): Minimum thickness, maintaining the plane of the Z component on one side For further details, please refer to the PDF document or feel free to contact us.

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[Case Study] Topology Optimization to Reduce Spot Welding ★ Detailed Materials Available

By optimizing the solid elements that form the spot welding parts, we reduce the number of spots.

Using topology optimization features, we sought an optimal arrangement from the candidates for spot welding with a limited number of spots. As a result, we were able to reduce the number of spots according to the presence or absence of solid elements in the spot welding areas and determine an optimal arrangement. Additionally, the natural frequencies did not change before and after optimization, allowing us to achieve a 30% reduction in the number of spots without altering the initial performance. 【Case Summary】 ■Optimization Conditions - Objective Function: Maximization of the natural frequencies of the 7th, 8th, 9th, and 14th modes - Constraints: 30% reduction in the number of spots ■Results: 30% reduction in the number of spots while maintaining the same natural frequencies *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Shape Optimization of Spot-Welded Flat Plate Stiffeners ★ Detailed Materials Available

Shape optimization of quadrilateral shell elements! It is also possible to optimize the thickness simultaneously!

As an example of shape optimization analysis for shell elements, we will focus on the reinforcing material of a square plate assumed to be the "center pillar" that constitutes the body of an automobile. "OPTISHAPE-TS" has a function that maintains the cross-sectional shape, allowing for the avoidance of complex cross-sectional shapes of the material during the shape optimization process. In the shape optimization process, RBE3 elements and their surrounding elements are automatically treated as spot welds, and constraints are set so that only rigid body motion is possible in those areas. In other words, while the position of the spot welds may move, the size and shape of the welds are constrained to remain unchanged. [Analysis Model] ■ Elements: Quadrilateral shell elements ■ Number of nodes: 47,425 ■ Number of elements: 46,440 *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Stress Reduction through Optimization of Fillet Shape ★ Detailed Materials Available

Focusing on the fillet section of the wrench component, we reduce the generated stress concentration! We guide it to an optimal shape that meets manufacturing requirements while maintaining a uniform R shape.

We would like to introduce a case study on the optimization of fillet shapes aimed at stress reduction. Taking manufacturing requirements into account, we sought a shape that minimizes stress while maintaining a uniform R shape. As a result, due to the axial symmetry setting, we were able to alleviate stress while preserving symmetry. Typically, when evaluating and optimizing localized stress, the shape does not remain symmetrical. However, with "OPTISHAPE-TS," it is possible to optimize while considering symmetry, allowing for changes in shape while maintaining the symmetry of the R shape, as demonstrated in this case. 【Case Overview】 ■ Analysis Model - Elements: Tetrahedral second-order elements - Number of elements: 220,782 - Number of nodes: 324,937 ■ Result: Due to the axial symmetry setting, stress was alleviated while maintaining symmetry. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Shape Optimization to Improve Natural Frequency ★ Detailed Materials Available

Control the natural frequency while considering the MAC value. Utilize parallelization to handle large-scale models in a short time.

By changing the shape, we improve the natural frequency and resonance frequency. Additionally, we have added conditions to allow for die-cutting in accordance with manufacturing requirements. In recent years, the performance of PCs has increased, and the scale of models required for finite element analysis has also grown larger. In such cases, significant time savings can be achieved by utilizing parallelization. This time, we performed shape optimization on a large-scale model with over one million nodes using parallelization. 【Analysis Model】 ■ Elements: Tetrahedral second-order elements ■ Number of elements: 653,931 ■ Number of nodes: 1,026,428 <Related Keywords> - Rib shape - Matching considering MAC values - Controlling eigenvalues *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Shape optimization of an arm considering layout constraints due to component interference.

Shape optimization is suitable for improvements from existing shapes! A case that achieved approximately 40% weight reduction.

We will introduce a case of arm optimization considering interference conditions. To obtain a shape that does not interfere with the area, we create a mesh of the designable region. By designating this model as the "deviation specification area," we optimize it to achieve a shape that does not protrude from this area (does not deviate). As a result, we obtained a lightweight shape that meets various constraints without deviating from the specified area. Shape optimization is suitable for improvements from existing shapes, and by adding multiple constraints such as stress constraints and manufacturing requirements, it is possible to conduct more detailed examinations. *For more details, please refer to the PDF document or feel free to contact us.*

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[Example] Lightweight design of rotating parts considering rigidity and manufacturing requirements.

Introducing the lightweight design of rotating components while maintaining rigidity in the initial shape, taking into account various manufacturing requirements!

For rotating parts such as wheels, advanced design is required that takes into account not only mechanical properties like rigidity, strength, and vibration characteristics, but also various manufacturing requirements and aesthetic considerations. Here, we present a case study of a motorcycle road wheel that was designed with manufacturing requirements in mind to achieve weight reduction. We established a Multi-Point Constraint (MPC) to maintain rotational symmetry while considering manufacturing requirements such as "the overall shape must be moldable" and "must have a certain minimum wall thickness." First, we created an initial model that is 1/3 periodic symmetric using rotational copying. Then, we added load and constraint conditions, outputting the data as Nastran data, and created and added the MPC for maintaining rotational symmetry using the post-processor TS Studio. As a result, we achieved approximately an 11% weight reduction while maintaining a rotationally symmetric shape. 【Case Summary】 ■ Analysis Model: Road Wheel ■ Result: Achieved approximately 11% weight reduction *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Shape optimization to match the natural frequency with experimental measurement results.

Efficiently considering multiple constraints, control the eigenvalues of automotive brake components!

We present an example of analysis applying the non-parametric shape optimization function of "OPTISHAPE-TS," which employs an algorithm based on the smoothing gradient method (force method) to match multiple natural frequencies in automotive brake components. The optimization conditions were set to target natural vibration modes from the 7th to the 21st, aiming to match their natural frequencies to specified target values (considering MAC values) while keeping the volume unchanged. As a result, a final shape was obtained where each eigenvalue and volume matched their respective constraint values with an accuracy within 0.01%. In this case, the control of eigenvalues was performed using specified initial shape ratios, but analyses can also be conducted using absolute values or by combining other controls such as nodal positions of natural vibration modes and frequency response. This can also be utilized for eigenvalue control and resonance avoidance. For more details, please refer to the PDF materials or feel free to contact us.

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[Example] Model correlation of plates containing honeycomb core material.

We want an analytical model that matches the measured values of the natural frequency!

"Model correlation" refers to the process of reviewing various possible errors and correctly reflecting them in the analytical model. If there are measured values and an error-free analytical model, it becomes possible to apply this to further simulations, thereby demonstrating the true value of the simulation. Therefore, by combining Quint products, we propose an experimental vibration characteristic and an error-free analytical model = an optimal model correlation. In this case study, we derived an analytical model that reproduces the vibration characteristics of a complex structure plate (hereinafter referred to as "honeycomb panel") that includes honeycomb core material, using Quint products "VOXELCON," "AMDESS," and "OPTISHAPE-TS." [Workflow] ■1. Experimental mode analysis of the honeycomb panel ■2. Calculation of material parameters for the simplified model ■3A. Identification of material parameters ■3B. Identification through model shape modification *For more details, please refer to the PDF document or feel free to contact us.

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Example: Injection Molding - Simultaneous Filling of Multi-Cavity Molds

By collaborating with 3D TIMON, we automatically suppress variations and improve yield.

In general, even runners of equal length have different flow lengths for inner and outer paths, leading to filling imbalances. Here, we will introduce an example of optimizing runner diameter by integrating AMDESS and 3D TIMON* to improve filling balance. *3D TIMON is a plastic injection molding CAE software developed by Toray Engineering Co., Ltd. *For more details, please refer to the related links or feel free to contact us.

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[Example] Topology optimization of large-scale models

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

VOXELCON is equipped with topology optimization using the level set method. In this topology optimization, a target volume is set, and a shape is sought that maximizes stiffness (minimizes displacement at load points) under that volume constraint. Since structural optimization involves repeated structural analysis, the computation time can be very long. Additionally, the structural analysis specialized for voxels is characterized by good parallelization efficiency and low memory consumption, allowing for analysis of large-scale problems in a realistic time frame. The topology optimization feature also supports parallel execution on GPUs, so we will also introduce the computation time. *For more details, please refer to the related links or feel free to contact us.*

  • Analysis and prediction system

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[Example] Equivalent permeability coefficient and micro flow velocity distribution of porous media.

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

With the increasing use of composite materials and porous materials, the importance of evaluating the properties of their microstructures is growing. In this example, we will introduce the calculation of the equivalent permeability coefficient and micro velocity distribution of a porous body as an example of evaluating the flow characteristics of microstructures using the homogenization method of VOXELCON. *For more details, please refer to the related links or feel free to contact us.*

  • Analysis and prediction system

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[Example] Calculation of Equivalent Stiffness of Sandwich Structural Panels

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

The sandwich structure, which consists of a core material sandwiched between surface panels to form a unified structure, is widely used in various fields as it offers a lightweight design with high bending stiffness. However, in cases where the core is composed of multiple materials rather than a single material, the equivalent properties of the sandwich structure cannot be derived from simple laminate theory. In this example, we will use VOXELCON's homogenization analysis function to calculate the equivalent property values of a core made of composite materials, and we will introduce an example of bending analysis of the sandwich structure using a simplified model based on the obtained material property values. *For more details, please refer to the related links or feel free to contact us.*

  • Analysis and prediction system

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[Example] Analysis of Warping in Electronic Circuit Boards

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

At VOXELCON, we perform thermal stress analysis using the temperature distribution from steady-state heat conduction analysis as a thermal load, allowing for easy weakly coupled analysis of steady-state heat conduction and thermal stress. Here, we will introduce an example of warpage analysis of an electronic substrate using a simple model. *For more details, please refer to the related links or feel free to contact us.*

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[Example] Evaluation of macro physical properties using actual data

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

In material design, investigating the macroscopic mechanical properties of porous materials such as ceramics and foamed metals, as well as composite materials represented by FRP, is extremely important. When actual samples are available, it is generally possible to measure them through experiments; however, depending on the properties of the materials and the condition of the samples, experiments may not always be easy. Here, we will introduce an example of calculating the macroscopic physical properties of a sample by analyzing the tomographic images obtained from scanning the actual sample with a micro X-ray CT scanner, using VOXELCON's image-based modeling and homogenization analysis functions. Note: The physical properties of the original materials constituting the porous materials and composite materials are assumed to be obtained in advance. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Stress Analysis of a Crankshaft through Reverse Engineering

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

Model Creation and Structural Analysis from CT Images We will introduce an example of reverse engineering that measures the shape of a product (actual item) and uses it for direct analysis. Generally, creating a model for analysis from X-ray CT scan images requires a very labor-intensive process of generating a CAD model from the extracted surface. However, at VOXELCON, we can directly create a surface model from the image data of the X-ray CT scanner and apply boundary conditions directly on the surface model, allowing for voxel analysis without additional steps. This significantly reduces the man-hours required for reverse engineering. Here, we will present an example of creating a model from artificially generated tomographic images, simulating the tomographic images from an X-ray CT scanner, and performing static stress analysis. *For more details, please refer to the related links or feel free to contact us.*

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[Case Study] Analysis of Complex Shape Models - Reducing Labor Costs -

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

When creating an analysis model by mesh partitioning from a detailed CAD model created as design data, the following issues can be noted: - The number of elements becomes enormous, leading to high computational costs. - Mesh partitioning is difficult and requires the tips and techniques of experienced users. Additionally, the analysis results depend on the mesh partitioning. - In some cases, automatic element partitioning is not possible. However, even if you try to analyze using a simplified shape... - The effort required for simplification is significant. - Evaluating the impact of simplification on analysis accuracy is cumbersome. These issues can be resolved by VOXELCON's voxel mesh generation technology. Even complex shapes can be easily converted into analysis models, reducing the man-hours required for analysis. *For more details, please refer to the related links or feel free to contact us.

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[Example] Model creation and structural analysis in bioengineering.

"VOXELCON" is a structural analysis software that directly models STL data from CT and CAD for analysis and measurement purposes.

In the field of bioengineering, since there is no design data available, it is necessary to measure the actual object and create an analysis model. By using image-based analysis supported by VOXELCON, modeling can be performed from CT scan images of the actual object, allowing for faithful modeling that eliminates human error and significantly reduces the effort required for modeling. *For more details, please refer to the related links or feel free to contact us.*

  • Analysis and prediction system

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[Case Study] Structural Examination of Drone Skeleton: Optimization Using Level Set Method

"HiramekiWorks" is a structural optimization design software that features both "topology optimization" and "shape optimization" functions.

Topology optimization using the level set method can yield clear optimal structures without grayscale. Additionally, it provides results that accurately satisfy the given volume constraints, allowing busy designers to utilize structural optimization in product design more easily, without struggling to interpret the optimization results. Here, we will introduce an example of applying topology optimization using the level set method in the structural examination of delivery drones. *For more details, please refer to the related links or feel free to contact us.*

  • Architectural Design Software

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[Case Study] Shape optimization of link components considering interference with surrounding parts.

"HiramekiWorks" is a structural optimization design software that features both "topology optimization" and "shape optimization" functions.

In shape optimization, you can set a "designable area" as a manufacturing constraint. By using this feature, you can limit shape changes to ensure that they do not extend beyond the specified designable area. Additionally, even if the initial shape already extends beyond the area, it can be modified to fit within the designated space. Here, we will perform shape optimization with the "designable area" set for link components, minimizing the volume while keeping the maximum displacement below the constraint value, all within the confines of the designable area. *For more details, please refer to the related links or feel free to contact us.*

  • Architectural Design Software

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[Case Study] Topology Optimization of a Monitor Arm Designed with Bilateral Symmetry in Mind

"HiramekiWorks" is a structural optimization design software that features both "topology optimization" and "shape optimization" functions.

Topology optimization is a method that expresses the optimal shape based on the density distribution of materials while keeping the mesh of the analysis model fixed. Here, we perform topology optimization with "mirror symmetry" set for the monitor arm, seeking an optimal shape that is both highly rigid and symmetrical under four different analysis conditions. *For more details, please refer to the related links or feel free to contact us.*

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[Example] From the initial layout design of the lower arm to detailed design.

"HiramekiWorks" is a structural optimization design software that features both "topology optimization" and "shape optimization" functions.

Topology optimization is useful for the initial layout design of products due to its nature of creating holes in the model. On the other hand, shape optimization modifies the surface shape of the model, allowing for the evaluation of not only stiffness but also stress, making it beneficial for the detailed design of products. In this case, after performing topology optimization on the lower arm to determine the layout shape, shape optimization is conducted on the resulting solid model to obtain a detailed shape that meets the stiffness and Mises stress constraints. *For more details, please refer to the related links or feel free to contact us.*

  • Architectural Design Software

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[Case Study] Shape Optimization of Table Legs Considering Thickness

Lightweight design considering the generated stress and the thickness of the member. An example of applying shape optimization to the table leg.

Here, we will perform shape optimization on the table legs, minimizing the volume while ensuring that the Mises stress does not exceed a specified value. In shape optimization, we can optimize based on Mises stress or maximum principal stress. Additionally, by applying symmetry conditions, we will conduct the analysis using a quarter model of the entire structure. *For more details, please refer to the related links or feel free to contact us.*

  • Architectural Design Software

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Contracted analysis service

In the automotive and machinery manufacturing industry, we have numerous achievements! We offer contracted analysis such as design support using our own products.

We accept commissioned analysis for design support using our own products. Our experienced technical staff can handle everything from model and data creation to analysis and report preparation. If you are working on optimization or exploring image processing, modeling, and analysis from 3D printer fabrication or CT scan data, please make use of our services. 【Flow of Commissioned Analysis/Development】 ■ Inquiry ■ Technical Meeting ■ Quotation ■ Implementation of Analysis/Development ■ Conducting a Reporting Session *For more details, please refer to the related links or feel free to contact us.

  • Drawing, tracing, CAD

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Structural optimization design software 'HiramekiWorks'

One-click generation of solid models! Responding to practical needs in the design field.

"HiramekiWorks" is a structural optimization design software that boasts achievements in the manufacturing industry, equipped with both "Topology Optimization" and "Shape Optimization" functions as an add-in product for the 3D CAD SOLIDWORKS. Using the analysis conditions set in SOLIDWORKS, you can complete everything from running the analysis to importing the result model with just one click. Why not try designing something that has never been done before with our software, which incorporates unique know-how? 【Features】 ■ Easy optimization in a familiar environment ■ Addresses practical needs such as weight reduction and stress reduction under various conditions ■ Automatically generates solid models of optimization results ■ Use the geometry editor for solid models that are more suitable for analysis *For more details, please refer to the related links or feel free to contact us.

  • Architectural Design Software

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General-purpose parameter optimization software "AMDESS"

Improve work efficiency with a dedicated GUI! Efficiently analyze multiple challenges such as performance, cost, and safety.

"AMDESS" is a general-purpose parameter optimization software aimed at enabling easy and quick optimization. It can be easily executed using an Excel-based interface, automating input and output to enhance design improvements and decision-making efficiency. By using approximate models for the relationships between multiple parameter responses, it derives suitable values that meet various requirements, providing hints to designers. 【Features】 ■ Sequentially updated response surface method ■ Dedicated GUI/interface for improved work efficiency ■ Compatible with various pre-post and solvers ■ Recommended for nonlinear problems *For more details, please refer to the related links or feel free to contact us.

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Image-based structural analysis software 'VOXELCON'

Easy modeling of any shape! 3D editing, analysis, measurement, and material property calculation of CT images based on images.

"VOXELCON" is a powerful image-based structural analysis software that directly models and utilizes CT images obtained from physical objects and STL data from CAD for analysis and measurement. It is equipped with a variety of reverse engineering functions as structural analysis and measurement features. It is effective in various scenarios, from cast products to composite materials, and from the design stage to quality control. Additionally, voxel segmentation is ultra-fast, capable of creating a mesh of 100 million voxels in just a few seconds, and is extremely robust, resulting in very few failures. 【Features】 ■ Direct use of physical data ■ Various reverse engineering functions ■ Ultra-fast and robust voxel segmentation ■ Large-scale solver included ■ Cutting-edge multi-scale analysis *For more details, please refer to the related links or feel free to contact us.

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CAD model generation software 'S-Generator'

Easily edit STL data and output to high-precision CAD data! Significantly improve work efficiency ★ Case study collection available ★

The "S-Generator" is software for various editing of STL data and for generating high-precision CAD data based on its shape. By using the STL editing functions aimed at producing high-quality CAD models, it is possible to make modifications suitable for structural optimization results, such as smoothing shapes while considering their characteristics, correcting unwanted holes and irregular curves, and adjusting sizes while maintaining arcs. Additionally, it can significantly contribute to the creation of clean STL data for use with 3D printers. It also connects different analysis software and functions, expanding the scope of analysis tasks. 【Features】 ■ Modifications suitable for structural optimization results, such as smoothing shapes while considering their characteristics ■ The generated CAD data can be used as solid models in various CAD software ■ It can significantly contribute to the creation of clean STL data for use with 3D printers ■ It can be used for analyses that are difficult to achieve with STL data from structural optimization results alone ■ Efficiently connects optimized shapes to subsequent tasks ★ Case studies available ★ Please take a look from the PDF download.

  • Drawing, tracing, CAD

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Structural optimization design software 'OPTISHAPE-TS'

We propose suitable forms that meet various requirements! For initial design plans and improvements to existing structures.

"OPTISHAPE-TS" is software that assists in the research, development, and design of automotive parts, electrical equipment, construction machinery, and more. With its topology optimization feature, it presents new design proposals that capture the essence of mechanics. It also expands design ideas based on the results obtained, enabling early concept and early design realization. We promise to improve current processes through cost reduction and quality enhancement, from shortening development and manufacturing periods to reducing costs. [Features] ■ Proposes the ideal "shape of things" through structural optimization ■ Improves current processes through cost reduction and quality enhancement ■ Guarantees reduction in development and manufacturing periods as well as cost reduction ■ Utilized in various situations, from the initial design phase to the improvement of existing shapes *For more details, please refer to the related links or feel free to contact us.

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[Contracted Analysis Services] Structural Optimization, Image Processing, Modeling

As a pioneer in structural optimization, we have numerous achievements in the manufacturing industry! We handle everything from data creation to report preparation according to your challenges and objectives ★ A collection of case studies on problem-solving will be provided ★

We accept commissioned analysis for design support using our own products. If you are working on structural optimization, such as lightweight design, improving strength, or addressing vibration issues, and are facing challenges with your approach, or if you are exploring image processing, modeling, and analysis from 3D printer fabrication or CT scan data, our experienced technical staff can handle everything from model and data creation to analysis and report preparation (of course, we can also assist with just a part of the process). If you have any concerns, please feel free to contact us. It is perfectly fine if your issues are vague and you haven't determined specific details yet. We will discuss the details thoroughly and propose methods that align with your needs. ◎ Main Achievements - Various lightweight designs - Strength improvement - Reverse engineering - Avoidance of resonance - Numerical alignment - Warpage deformation suppression - Weld control - Noise and vibration reduction - CAD model generation for optimized shapes - Reinforcement design - Reduction of model creation man-hours - Optimization of plastic molding conditions - Editing STL data for 3D printer fabrication And many more. ★ We are currently offering a collection of case studies that have solved various challenges ★ Available for PDF download.

  • Other analytical equipment

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Educational Phase Optimization Software "OPTISHAPE-ES"

A perfect introductory software for phase optimization for those who are just starting optimization or for students!

OPTISHAPE-ES is a topology optimization program designed for beginners in optimization. It also offers simple layout suggestions as one of the design ideas for your project. With its integrated pre-post capabilities, both condition setup and analysis execution can be operated very easily. The topology optimization technology of the structural optimization software OPTISHAPE-TS has been improved for beginners, and by selecting essential features, it is available for free download from the product site. *Element limit: 7,000. *For more details, please refer to the related links or feel free to contact us.

  • Scientific Calculation and Simulation Software

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