エーケーダイカスト工業所 List of Products and Services

In addition to our many years of expertise in precision die casting mold design, we have implemented a flow analysis simulation system. This allows us to identify and correct potential issues in the early stages of mold design. We are committed to creating a system that enables us to provide our customers with the highest quality products quickly. Please feel free to consult us for flow analysis simulation services only.

• others

At AK, we manufacture small items using rubber casting with materials such as tin and zinc. By using heat-resistant rubber for the mold material, we can freely express delicate patterns and undercuts that are difficult to achieve with traditional molds while maintaining a handcrafted appearance. We are capable of casting a wide variety of small lots. We also accommodate short lead times that are challenging with conventional molds. 【Features】 ■ Capable of casting a wide variety of small lots ■ Can handle short lead times that are difficult with traditional molds ■ Prototype production can be done at low cost ■ Able to express shapes and complex textures that are challenging with traditional molds ■ Production is possible from image designs or handmade prototypes even without drawings *For more details, please refer to the PDF materials or feel free to contact us.

• others

We would like to introduce the "Extractor," a peripheral device for die-casting machines that we handle. It prevents damage to products during drops and catches them quickly and safely. Please feel free to contact us if you have any inquiries. 【Features】 ■ Prevents damage to products during drops ■ Catches products quickly and safely *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our die-casting machine peripheral equipment, the "K-1 Coat (release agent for Al/Zn molten metal)." This is a release agent for aluminum and zinc die casting that effectively insulates the product surface and prevents adhesion and erosion of aluminum and zinc. Please feel free to contact us if you need any assistance. 【Features】 ■ Effectively insulates the product surface ■ Prevents adhesion and erosion of aluminum and zinc *For more details, please refer to the PDF document or feel free to contact us.

• Medicines

We would like to introduce the "Fully Automatic Pouring Machine (AK Porter)" for AK's die casting machines. This device automatically draws molten aluminum and zinc from a centralized melting furnace and safely and swiftly pours it into the holding furnace of the die casting machine. Please feel free to contact us if you have any inquiries. 【Features】 ■ Automatic hot charging to the pouring ports of each device ■ Significant reduction in labor and substantial increase in efficiency for pouring ■ Greatly contributes to cost reduction *For more details, please refer to the PDF materials or feel free to contact us.

• others

At AK, we are engaged in the manufacturing and development of "hot chamber die casting machines." Through the incorporation of special sensors for data collection in various mechanisms, we contribute to enhancing our customers' safety and productivity. Please feel free to contact us when you need assistance. 【Features】 ■ Contributes to improved safety ■ Contributes to improved productivity *For more details, please refer to the PDF materials or feel free to contact us.

• others

At AK, we not only cast die-cast products but also manufacture "die-cast molds." Based on years of experience in precision die-cast mold manufacturing, we are actively incorporating new technologies, such as mold production utilizing metal 3D printers. Recently, we have introduced a flow simulation system that allows for highly advanced simulation of the actual casting process, enabling real-time predictions of material flow, solidification processes, and heat transfer. This allows us to identify and correct potential issues during the initial design phase of the product. We believe this will shorten product development time, reduce costs, and, above all, enable us to quickly provide our customers with the highest quality products. We also accept requests for flow analysis only. Please feel free to contact us when needed. 【Manufactured Items】 ■ Zinc die-cast products ■ Aluminum die-cast products ■ Die-cast molds *For more details, please refer to the PDF document or feel free to contact us.

• others

At AK, we handle "aluminum die-cast products." We support the manufacturing of complex-shaped, thin-walled small items using high-strength, lightweight aluminum alloys. We also accept casting in materials such as ADC12, HT-1, DM-3, and pure aluminum. We can also discuss color anodizing for die-cast products made from materials like pure aluminum. By incorporating metal 3D printing into mold making, we have achieved longer lifespans for mold slide pins and compliance with strict quality standards. Additionally, we differentiate the release agents used based on product shape and desired quality. Before mass production, we will have a preliminary meeting to select the optimal release agent. If you have any inquiries about die-casting or current challenges you are facing, please feel free to contact us. 【Features】 ■ High strength ■ Lightweight ■ Excellent thermal conductivity ■ Excellent heat resistance *For more details, please refer to the PDF materials or feel free to contact us.

• others

AK has over 60 years of experience as a professional in "zinc die casting" since its establishment. We specialize in small precision parts and aim to propose solutions to our customers that minimize processing as much as possible, striving for cost-effective manufacturing. Currently, we handle a large production of small electronic components and can also accommodate surface treatments such as nickel plating and chrome plating. With the introduction of a flow simulation system, we can support the consideration of die casting from the product design stage. From the size of a pinky nail to palm-sized, please feel free to contact us regarding precision die casting. 【Features】 ■ Comprehensive management from mold creation, mass production, secondary processing, surface treatment, to inspection ■ We mass-produce high-difficulty products by utilizing our know-how in the development and manufacturing of die casting machines *For more details, please refer to the PDF materials or feel free to contact us.

• others