コジマプラスチックス List of Products and Services

Our company has adopted a "Production Status Visualization System" proposed by engineers close to the field, which is easy to understand at a glance. It enables visualization of the operating rates and reasons for stoppage for each piece of equipment, as well as abnormal items and recovery personnel. By visualizing the electricity consumption of two compressors that were constantly running, we were able to identify stoppage times, leading to cases where electricity consumption was reduced due to these stoppages. We possess the know-how to utilize data from the perspectives of operators, supervisors, and managers. 【Features】 ■ Visualization of operating rates for each piece of equipment ■ Visualization of reasons for equipment stoppage ■ Visualization of abnormal items and recovery personnel ■ Visualization of time by part number ■ Visualization of real-time electricity usage by operation *For more details, please refer to the related links or feel free to contact us.

• Other Software

We offer a "big data analysis software" that identifies the causes of defects. We have extensive know-how gained from actual operations and utilization on-site. We also have improvement case studies in injection molding. For those struggling with defects, our solution can be utilized across various industries, so please feel free to contact us. 【Features】 ■ Identification of defect causes ■ Contribution to reducing defect rates *For more details, please refer to the related links or feel free to contact us.

• Other Software

Our company offers a "Trend Management Software" that uses AI to determine the optimal timing for maintenance by observing trends through cameras. It can eliminate excessive maintenance and large lot defects. If cameras cannot be installed at the processing shop of production equipment, we predict the condition of the equipment by examining the products. 【Features】 ■ Reduced maintenance frequency ■ Decreased maintenance labor ■ Reduced quality defects *For more details, please refer to the related links or feel free to contact us.

• Other Software

Our company engages in "component assembly." We utilize 3D CAD in the design of assembly lines, allowing us to calculate and complete the assembly of complex-shaped components, such as ABS sensors, considering factors like "twisting methods" and "assembly directions." Starting with research on raw materials, we develop equipment, design production lines, and manufacture products. This series of know-how accumulated in the resin molding business is applied to our component assembly operations. [Overview] ■ Production process leveraging know-how in resin product manufacturing ■ Equipment design using 3D CAD ■ Capable of producing approximately 400 different part numbers *For more details, please refer to the related links or feel free to contact us.

• Processing Technology

Our company engages in "resin molding." In order to respond to our customers' design challenges, we are taking on the challenge of converting metal parts to resin. We are repeatedly trying and erroring to achieve both weight reduction and strength, as well as precision that was said to be impossible with resin. We have established high-level technologies such as bonding with different materials and insert molding of metal fittings. By customizing specifications for the production of individual products, we prevent machines from becoming over-specified, enabling cost reduction and speedy production. [Overview] - Achieving both weight reduction and strength - Self-developed equipment suitable for production - Cost reduction and speedy production are possible - Accurate information is shared immediately, and quality and delivery times are managed through precise instructions and responses - Consistent in-house production of production equipment *For more details, please refer to the related links or feel free to contact us.

• Processing Technology

The "Condition Monitoring System" is an ideal platform that connects COGNEX, management servers, and on-site lines. It is suitable for those who want a system that can produce outputs, cannot find what they are looking for, or do not have the time or budget to develop in-house. We provide a system developed by our company that has achieved results through on-site implementation. Please feel free to contact us if you have any requests. 【Features】 ■ COGNEX: Advanced AI judgment ■ Management Server: Storing judgment results in a database / Visualizing judgment images / Integration with equipment ■ On-site: Output of OK/NG judgment results / Display of NG heat maps / Equipment stoppage linked to NG / Support for small lots of various types *For more details, please download the PDF or feel free to contact us.

• Other Management Services

The "Measurement Result Management System" is software developed from the needs of measurement sites to instantly display measurement results on-site. It reduces communication time loss, enables early stoppage of defective production, and is suitable for reducing disposal costs. Additionally, it allows you to express the trend of dimensions in a control chart with just the push of a button and displays whether they are within tolerance ranges. 【Features】 ■ Instant search by simply entering the part number ■ Instant calculation by simply inputting measurement values ■ Graphing with just the push of a button *For more details, please download the PDF or feel free to contact us.

• Other Management Services

Our company offers a "Work Analysis Software" that enables accurate analysis without hassle through continuous analysis using installed cameras and AI. It allows for timely identification of bottleneck processes, abnormal operations, and best practices, making it suitable for process analysis. Since the detailed work times for each cycle and for one cycle are visible, potential issues can be detected in advance, and the speed of work can be continuously monitored, thereby increasing production efficiency. [Features] ■ Captures work scenes with a camera ■ Automatically generates Gantt charts ■ Displays cycle work times ■ Shows standard, average, and current work times *For more details, please download the PDF or feel free to contact us.

• Other analytical equipment
• Security cameras and surveillance systems