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日本カイザー

addressTokyo/Minato-ku/2-13-34 Konan, 5th Floor NSS-2 Building
phone03-6435-1721
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last updated:Feb 16, 2024
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日本カイザー List of Products and Services

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Architecture field Architecture field
Civil engineering field Civil engineering field
Truss products Truss products
Implementation case Implementation case
ハーフPCa ハーフPCa
無支保工 無支保工
工期短縮 工期短縮
ハーフPCa

ハーフPCa

ハーフPCa(プレキャスト)は、PC(プレキャスト)工場で製造されたトラス筋付きハーフPCa(プレキャスト)板を建設現場で コンクリート躯体(型枠)に敷設し、上部残りの鉄筋を配筋した後、コンクリートを打設する工法です。

Kaiser Void Slab Method

Achieve a refreshing space! It is possible to enhance the rigidity of the slab without increasing the weight.

The "Kaiser Void Slab Method" is a void slab construction method that arranges polystyrene void forms within the slab cross-section. Truss-reinforced half PCa panels with the void forms attached are laid out at the construction site, and the upper portion is constructed to create the floor. This method allows for an increase in slab rigidity without increasing slab weight, achieving a clean space without small beams. [Applications] - Trusses - Floor slabs - Half PC *For more details, please refer to the related links or feel free to contact us.

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Kaiserslautern method (RC construction)

Ensure a safe site environment! Half precast slabs with trusses serve as structural materials and formwork.

The "Kaiserslave Method (RC Construction)" is a construction method in which truss-reinforced half precast (PCa) slabs manufactured at a precast factory are laid on a concrete frame (formwork) at the construction site. After placing the remaining rebar on top, concrete is poured to construct the floor. The truss-reinforced half PCa slabs also serve as formwork, reducing the need for temporary materials and ensuring a safer work environment with fewer materials. Feel free to leave proposals and drawings to us. If you have any requests, please do not hesitate to consult with our company.

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Slab for Kaiser Railway Viaduct Compatible with cast-in-place beams

It is possible to carry out construction directly above live wires, and it is compatible with cast-in-place beams.

The "Kaiser Railway Elevated Bridge Slab" is a rational slab that uses high-quality precast (PCa) components manufactured in a factory, allowing for the construction of elevated bridges that excel in durability and cost-effectiveness, and is installed on cast-in-place beams. Since the lower half of the slab cross-section is made of PCa, it can be constructed directly above live lines. Additionally, by casting the upper half of the slab on-site, the structure becomes integrated. The intermediate and cantilever sections are unified, eliminating the need for formwork and shoring. Compared to conventional cast-in-place slabs, it reduces construction noise and material yard requirements, contributing to shortened construction schedules and reduced total costs. Please feel free to contact us if you have any inquiries. 【Features】 ■ Shortened construction schedule ■ Possible to construct directly above live lines without shoring ■ Reduced life cycle costs ■ Existing slab designs can be directly applied ■ High safety ■ Uniform quality ■ Improved quality of structures

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Kaiser Railway Viaduct Slab

Strongly, quickly. It enables construction directly above live wires.

The "Kaiser Railway Elevated Bridge Slab" is a rational slab that uses high-quality precast components manufactured in a factory, enabling the construction of elevated bridges that excel in durability and cost-effectiveness. Compared to conventional cast-in-place slabs, it does not require formwork or shoring, which reduces construction noise and minimizes material yard requirements, contributing to shorter construction timelines and lower total costs. Please feel free to contact us if you have any inquiries. 【Features】 ■ Shortened construction timeline ■ Possible to construct directly above live lines without shoring ■ Reduced life cycle costs ■ Existing slab designs can be applied directly ■ High safety standards ■ Uniform quality ■ Improved quality of structures *For more details, please download the PDF or feel free to contact us.

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Kaiser Balcony Method (Steel Structure)

We will streamline the work at the tip of the balcony, which requires difficult and advanced construction techniques!

The "Kaiser Balcony Construction Method (Steel Structure)" involves fully precasting the tip of the balcony that connects to the steel frame (S structure) and using half precast panels with truss reinforcement. The tip of the balcony is complicated due to the presence of drainage channels and handrails, requiring advanced construction techniques. By manufacturing the truss-reinforced half precast panels at a specialized precast factory, we can simplify these challenging on-site tasks while ensuring high quality. This eliminates the need for cantilever beams, resulting in a cleaner finish. Feel free to leave proposals and drawings to us. If you have any inquiries, please do not hesitate to contact our company.

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Kaiser Balcony Method (Reinforced Concrete Structure)

We will streamline the work at the tip of the balcony, which requires difficult and advanced construction techniques!

The "Kaiser Balcony Construction Method (RC Structure)" involves fully utilizing precast concrete (PC) for the tip of the balcony that connects to the concrete structure, and addressing it with half precast concrete panels with truss reinforcement. The tip of the balcony is difficult to construct due to the presence of drainage channels and handrails, requiring advanced techniques. By manufacturing such high-difficulty site work in a specialized PC factory, it is possible to ensure quality while simplifying the process. Please feel free to leave proposals and drawings to us. If you have any inquiries, do not hesitate to contact our company.

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Kaiserslautern method (steel structure)

Ensure a safe site environment! Half precast slabs with trusses serve as structural materials and formwork.

The "Kaiserslave Method (Steel Structure)" is a construction method where truss-reinforced half precast (PCa) slabs manufactured in a precast factory are laid on a steel frame (steel structure) at the construction site. After reinforcing the remaining rebar on top, concrete is poured to construct the floor. The truss-reinforced half PCa slabs also serve as formwork, reducing the need for temporary materials and ensuring a safer site environment with fewer materials. The ceiling surface will be finished in concrete. Feel free to leave proposals and drawings to us. If you have any inquiries, please do not hesitate to contact us.

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Kaiser railway slab shield tunnel floor slab

Lightweight construction using half precast results in a sense of unity in the finished product, as approximately half of the slab section is cast on-site, and it also contributes to the reduction of formwork.

This is a mid-floor slab for a shield tunnel based on the "Kaiser Railway Viaduct Slab." It is a rational slab made using high-quality precast (PCa) components manufactured in a factory, excelling in durability and cost-effectiveness. To enhance the integration with cast-in-place concrete, a half-precast mid-floor slab with Kaiser truss reinforcement is installed. After reinforcing the upper rebar as a formwork, fresh concrete is poured to form an integrated mid-floor slab. 【Features】 ■ The Kaiser truss reinforcement serves as a reliable spacer for on-site reinforcement, significantly reducing construction time and labor through improved workability. ■ The integration effect from the Kaiser truss reinforcement provides excellent fatigue durability. ■ It can be constructed without supports, serving as both formwork and scaffolding, eliminating the need for assembly and disassembly of support structures.

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Kaiser PCF Method (Exterior Wall)

A construction method that excels in difficult-to-work areas! It can also be used as a seismic wall specification.

The "Kaiser PCF Method (Exterior Wall)" involves transporting truss-reinforced half precast concrete (PCa) panels manufactured at a precast factory to the construction site, where they are erected, lifted, temporarily supported, leveled, positioned, fastened, reinforced on-site, and then formed and poured with concrete to construct the walls. By utilizing precast concrete (PCa), not only is the construction period shortened, but it also serves as a formwork for the exterior wall, reducing the need for temporary materials and ensuring a safer work environment with fewer materials. It is also possible to specify it as a seismic wall (TBTC Evaluation No. 18001). Feel free to leave proposals and drawings to us. If you have any inquiries, please do not hesitate to contact our company.

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Kaiser PCF Method (Foundation)

A construction method that excels in difficult-to-work areas! Also useful as a temporary formwork!

The "Kaiser PCF Method (Foundation)" involves transporting truss-reinforced half precast concrete (PCa) panels, manufactured at a precast factory, to the construction site, where they are erected, lifted, temporarily supported, leveled, positioned, fastened, reinforced on-site, and constructed into walls through formwork installation on the interior side and concrete pouring. By utilizing precast concrete (PCa), not only is the construction period shortened, but it also serves as an external formwork, reducing the need for temporary materials and ensuring a safer site environment with fewer materials. Adopting this method eliminates the need for formwork dismantling, allowing for early backfilling. It can also be used as a substitute for the foundation footing's temporary formwork. Feel free to leave proposals and drawings to us. If you have any inquiries, please do not hesitate to contact our company.

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Precast Beam Compatible Slab for Kaiser Railway Viaduct

It is possible to work directly above live lines and is compatible with precast beams.

The "Kaiser Railway Elevated Bridge Slab" is a rational slab that constructs a durable and economical elevated bridge using high-quality factory-produced precast (PCa) components, which are installed on precast beams. Since the lower half of the slab cross-section is made of PCa, construction directly above live wires is possible. Additionally, by casting the upper half of the slab on-site, the structure becomes integrated. The intermediate and cantilever sections are integrated, eliminating the need for formwork and shoring. Compared to conventional cast-in-place slabs, it reduces construction noise and material yard requirements, contributing to shorter construction time and lower total costs. Please feel free to contact us if you have any inquiries. 【Features】 ■ Shortened construction time ■ Possible to construct directly above live wires without shoring ■ Reduced life cycle costs ■ Conventional slab designs can be directly applied ■ High safety ■ Uniform quality ■ Improved quality of structures

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Kaiser BARD floor slab Floor slab inside the shield tunnel

The use of half precast for weight reduction, with about half of the mid-floor slab section being cast on-site, results in a sense of unity in the finished product and further contributes to the reduction of temporary supports.

This is a shield tunnel intermediate floor slab. It is a rational intermediate floor slab made of high-quality precast components manufactured in a factory, excelling in durability and cost-effectiveness. To enhance the integration with cast-in-place concrete, an HPCa (half precast) intermediate floor slab with Kaiser truss reinforcement is installed. After reinforcing the upper steel bars using the formwork as a combined function, fresh concrete is poured to form an integrated intermediate floor slab. ★Exhibiting at Highway Techno Fair 2024★ 【Features】 ■ The Kaiser truss reinforcement serves as a reliable spacer for on-site reinforcement, significantly improving workability and enabling substantial process shortening and labor saving. ■ The integration effect from the Kaiser truss reinforcement provides excellent fatigue durability. ■ It can be constructed without supports, serving as both formwork and scaffolding, eliminating the need for assembly and disassembly of support structures. *For more details, please download the PDF or contact us.

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Half precast top plate

The use of half precast for weight reduction, with about half of the top section being cast on-site, results in a sense of unity in the finished product and also contributes to the reduction of formwork.

This is a rational top slab made using high-quality precast components manufactured in the factory, excelling in durability and cost-effectiveness. To enhance the integration with cast-in-place concrete, an HPCa (Half Precast) top slab with Kaiser truss reinforcement is installed. After reinforcing the upper steel bars for use as formwork, fresh concrete is poured to form an integrated top slab. 【Features】 - The Kaiser truss reinforcement serves as a reliable spacer for on-site reinforcement, significantly improving workability and allowing for substantial reductions in construction time and labor. - The integration effect provided by the Kaiser truss reinforcement results in excellent fatigue durability. - It can be constructed without supports, serving as both formwork and scaffolding, eliminating the need for assembly and disassembly of support structures.

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Three-dimensional truss rebar "Kaiser Truss" for construction use.

Achieving strong concrete components with thin sections! Demonstrating various effects such as functioning as a spacer.

"Kaiser Truss" is a three-dimensional truss rebar that integrates a top bar and two bottom bars formed in a mountain shape through continuous molding, using electric resistance welding. It ensures the integrity of precast and cast-in-place concrete, maintains the rigidity of thin plates, and exhibits various functions such as serving as a hanging fixture or spacer. 【Specifications (partial)】 ■ Truss height: 65mm to 300mm (in 5mm increments) ■ Truss width: 80mm to 100mm (varies with truss height) ■ Truss length: manufactured in 100mm increments according to order

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3D Truss Reinforcement "Kaiser Truss" for Civil Engineering

This is a Kaiser truss rebar made of material SD345.

"Kaiser Truss" is a three-dimensional truss rebar that integrates one top bar and two bottom bars using a mountain-shaped continuous forming lattice bar through electric resistance welding. The material is SD345, and the top bar can be up to D16. Additionally, the height of the Kaiser Truss rebar can accommodate up to 400mm.

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Double wall construction method

Effective for the challenge of lifting heavy loads! We realize a wall construction method that does not require formwork or rebar work!

The "Double Wall Method" involves manufacturing double walls in a precast factory, installing them at the construction site, connecting them vertically and horizontally with PCa panels, and integrating them by pouring concrete. It consists of precast components formed by two half PCa panels facing each other and connected with truss members. Since it is lighter compared to full precast, it is effective in addressing lifting challenges. Please feel free to leave any proposals or drawings to us. If you have any inquiries, do not hesitate to consult with our company.

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Three-dimensional truss reinforcement "Kaiser Truss"

Achieving thin yet durable concrete components! Demonstrating various effects such as functioning as a spacer.

The "Kaiser Truss" is a three-dimensional truss rebar that integrates a top chord and two bottom chords formed continuously in a mountain shape through electric resistance welding. It ensures the integrity of precast and cast-in-place concrete, secures the rigidity of thin plates, and exhibits various effects such as functioning as a suspension fixture or spacer. Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Truss height: 65mm to 300mm (in 5mm increments) ■ Truss width: 80mm to 100mm (varies with truss height) ■ Truss length: manufactured in 100mm increments according to order * For more details, please refer to the PDF document or feel free to contact us.

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