三菱ケミカルエンジニアリング List of Products and Services

We provide total engineering services for construction projects of production bases in countries around the world, from basic planning and design to equipment manufacturing, construction, trial operation, and after-sales support. We flexibly respond to the unique requirements that vary by target country and provide comprehensive support for our customers' overseas expansion. Please take a look at our global support solutions through the related links below.

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• Heat and Drying Treatment Systems
• Manufacturing Equipment

By shifting from traditional external outsourcing for purification to on-site purification, we can reduce costs associated with outsourcing and solvent transportation, as well as CO2 emissions. Our company has a track record of 65 units of NMP recovery and purification equipment and 49 units of DMF/DMAc recovery and purification equipment, which have been widely delivered not only in Japan but also around the world. Please take a look at our organic solvent gas recovery/purification technology through the related links below. https://www.mec-value.com/tech/process-equipment/solvent-recovery/

• Manufacturing Equipment

As a leading manufacturer of chemical supply and recovery systems, we have over 2,000 achievements in semiconductor-related factories for a wide range of customers both domestically and internationally. Please take a look at our semiconductor, battery, and device solutions through the link below. https://www.mec-value.com/solution/slb/

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• Manufacturing Equipment

Our company utilizes simulations using Computational Fluid Dynamics (CFD) for engineering purposes such as: - Energy conservation - Clean room design - Analysis and resolution of issues - Improvement of indoor environments Please visit our website through the related links below to learn more about our air conditioning airflow analysis technology.

• Air conditioning equipment
• Ventilation and smoke exhaust equipment
• Heating and cooling equipment and facilities

- Over 40 years of experience in the pharmaceutical factory construction field with more than 200 achievements - Leveraging the experience cultivated as a user-oriented engineering specialist, we support the establishment of optimal production facilities, from pharmaceutical development and production to factory and equipment maintenance. We provide know-how and technology in a wide range of fields, including pharmaceuticals, cosmetics, and health foods, covering production, equipment, and construction. <Pharmaceuticals> Active pharmaceutical ingredients, intermediates, formulations, injectables, biological products, nucleic acids, biotechnology, regenerative medicine <Cosmetics> Medicinal cosmetics, basic cosmetics, sun care, makeup, hair care cosmetics <Health Foods> Supplements, beverages, etc. Please see the related links for more details on Mitsubishi Chemical Engineering's medical engineering.

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Based on the engineering technologies cultivated in the fields of chemistry and pharmaceuticals, we have been developing a specialized business in food engineering since 1975. We have over 1,200 construction achievements ranging from seasonings and food processing to health food factories and process centers. In food factories, an important aspect of "sanitation measures" is to protect food safety and security by constructing facility designs that are hygienic and take into account the risk of foreign matter contamination to the maximum extent. In addition to factory planning that makes hygiene management based on the principles of HACCP and FSSC22000 easy, we also propose suitable implementation measures for our customers' operations based on our extensive experience and know-how. Please refer to the related links for more details on Mitsubishi Chemical Engineering's food engineering. Six distinctive solutions in food engineering: 1. Key points for sanitation measures 2. Key points for food defense 3. Key points for energy-saving measures 4. Key points for building a cold chain 5. Key points for logistics optimization (from process handling to SCM optimization) 6. Key points for designing a worker-friendly factory *Please feel free to contact us.

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In recent years, the expansion of the market for anticancer drugs and other pharmaceuticals has led to an increase in manufacturing facilities for highly pharmacologically active drugs. In such manufacturing facilities, containment technologies are required to prevent the dispersion and suspension of highly pharmacologically active powders, addressing cross-contamination, health hazards, and environmental pollution. Our company will build suitable containment systems tailored to the containment grades required by manufacturing facilities. 【Features】 ■ Ensures a reliable level of safety and health management for workers through exposure management. ■ Provides proposals to guarantee product quality by preventing cross-contamination. ■ Constructs and proposes suitable containment systems considering equipment shape and workability. ■ Capable of building the entire manufacturing facility with a consistent philosophy, including primary and secondary containment. 【Examples of using containment equipment with isolators (primary containment)】 ■ Charging into reactors. ■ Extraction from filter dryers. ■ Extraction from filters.

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Our company combines the equipment management technology and IT skills cultivated through maintenance operations to build and propose a remote support-type equipment management model. By capturing signs of equipment abnormalities through online monitoring of equipment conditions and providing optimal maintenance, we enhance quality, operational performance, and personnel performance, thereby improving manufacturing performance. By aggregating equipment condition data and maintenance-related data from each factory in the cloud, we can achieve optimal operation, optimal maintenance, and information accumulation. 【Features】 ■ Centralized management of information via the cloud ■ Realization of optimal operation, optimal maintenance, and information accumulation ■ Wireless real-time monitoring ■ No wiring work required, enabling low-cost implementation ■ Maintenance utilizing online big data analysis results 【Other Features】 ■ Real-time multivariate analysis using data accumulated in the cloud to visualize equipment conditions ■ Monitoring equipment conditions to capture changes in equipment status (unusual behavior) and perform maintenance to stabilize equipment.

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• Monitoring and Control Equipment

We will build an optimal continuous production system for our customers based on the continuous production process construction technology cultivated over many years through chemical plants and our extensive track record in the manufacturing of active pharmaceutical ingredients, cosmetics, and food. 【Features】 ■ Constructing an optimal continuous production system from the customer's perspective ■ Contributing to load reduction and achieving stable quality and stable supply through PSE & PAT ■ The inspection and sorting device "iSorter," which supports the development of quality control strategies, can automatically sort off-spec products ■ Developing quality control strategies suitable for the manufacturing process and building an appropriate information control system 【Benefits of Introducing Continuous Production (Examples)】 ■ Stable quality supply ・ Real-time monitoring enables highly reliable manufacturing ■ Flexibility in production volume ・ Adjusting production volume by changing operating hours ・ Flexibly responding to fluctuations in demand ■ Space-saving manufacturing equipment ・ Reduction and space-saving of equipment ・ Reduction in energy consumption

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"VectorScope" visualizes various manufacturing-related data accumulated in the production site, such as temperature, pressure, and raw material composition, using a unique synthetic vector method to create a new indicator called "manufacturing status." By exploring the relationship between this manufacturing status and product quality, this service aims to achieve "productivity improvement" and "skill enhancement of technical staff" in collaboration with customers, contributing to further stable growth through "DX." This method has a proven track record across various fields and processes, from chemicals and resins to pharmaceuticals and food. 【Features】 ■ Anyone can engage in big data analysis without knowledge of statistical analysis. ■ Visualization of manufacturing experience enables understanding and sharing of the manufacturing site's capabilities (Best Practices). ■ Deepening, inheriting, and expanding technology through a spiral-up of manufacturing improvements. ■ Realization of productivity improvement in your factory through "visualization of manufacturing experience." ■ Achieving speedy and highly effective continuous manufacturing quality improvement activities. 【Commitment to DX】 ■ Transition to data-driven on-site communication. ■ Deepening manufacturing technology and inheriting skills using manufacturing performance data. ■ Early detection and improvement of issues through continuous visualization of manufacturing data.

• Other Software
• Big Data

For over 40 years, we have achieved more than 400 results in process centers, automation, WMS, DX, and labor-saving measures, adapting to the times. At Mitsubishi Chemical Engineering, we focus on proposing: - Logistics optimization - Operation-focused automation and labor-saving - Logistics DX - SDGs - BCP We are building efficient logistics systems and have numerous achievements in facilities for low-temperature and ultra-low-temperature logistics, as well as in the food and pharmaceutical sectors. Additionally, we offer optimal solutions that align with our customers' efforts towards carbon neutrality, including support for material handling automation and zero energy (such as storage batteries, solar power generation, renewable energy utilization, and hydrogen fuel cells) and natural refrigerants. Please check the related links for more details on Mitsubishi Chemical Engineering's logistics solutions. *Feel free to contact us.*

• Vertical Conveyor System
• Automatic transport robot
• Material handling systems and equipment

Material handling automation varies in levels, from the informatization of work instructions to fully automated systems aimed at achieving unmanned operations. Based on your company's logistics strategy, we propose mid- to long-term material handling automation consulting and material handling engineering.

• Picking robots (shelf transport robots, arm picking robots)
• Automated warehouse (AS, RS)
• Transportation System

Our company has extensive engineering experience in facilities that require advanced cleaning technology, such as food, packaging materials, and medical supplies. For information on our factory cleaning technology, please visit our website through the related links below.

• Systems Architecture

We provide comprehensive services from HAZOP consulting applying process design technology to procurement, construction, and renovation work. For our approach to HAZOP, please visit our website through the related links below.

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