シェフラージャパン List of Products and Services

The business unit "Industry 4.0" has been renamed to "Schaeffler Lifetime Solutions." Our goal is to create an environment where everyone responsible for maintenance management and factory management can confidently monitor equipment operating conditions day and night, and can always rely on the extensive knowledge of Schaeffler's service team. For more details, please download and view the catalog. 【Features】 ■ Reduce unexpected downtime ■ Extend the lifespan of equipment and enhance sustainability ■ Enable workers in factories to carry out tasks according to production plans ■ Utilized across a wide range of industrial sectors worldwide *For more details, please refer to the PDF materials or feel free to contact us.

• IoT

The lifespan of lubricants is limited. They are constantly exposed to harsh environments such as mechanical loads, aging degradation, and contamination. Therefore, it is necessary to supply fresh lubricants at specified time intervals to maintain a good lubrication condition at all times. The automatic lubrication device "Concept Series" can accurately supply oil and grease to almost all industrial machines and equipment. This helps avoid secondary damage and reduces the risk of equipment downtime. 【Product Series】 ■CONCEPT1: A simple and cost-effective single-point lubrication system ■CONCEPT2: A lubrication system capable of accommodating more lubrication points ■CONCEPT4 ■CONCEPT8 With versatile programming functions and the establishment of comprehensive lubrication solutions, we are serving a variety of customers. *For more details, please refer to the PDF materials or feel free to contact us.

• others

This catalog introduces the "Automatic Lubrication Devices" handled by Cheflage Japan. It features a wide range of products including "Electrochemical Reaction Type Automatic Lubrication Devices," "Electromechanical Type Automatic Lubrication Devices," "Accessories for Lubricant Application," and "Manual Lubrication Tools." Additionally, it provides detailed information on fundamental theories such as "Connection Methods for Automatic Lubrication Devices" and "System Design." Please feel free to download and take a look. [Contents (Excerpt)] ■ Fundamental Theories - Connection Methods for Automatic Lubrication Devices - System Design ■ Electrochemical Reaction Type Automatic Lubrication Devices - CONCEPT1 - Accessories and Spare Parts - Demo Cases, Starter Kits *For more details, please refer to the PDF document or feel free to contact us.

• others

The vibration diagnostic device "SmartCheck" from Schaeffler for predictive maintenance, along with the Mitsubishi Electric sequencer "iQ-R series," has had a 'Function Block (FB)' released on Mitsubishi Electric's website to facilitate their connection. It is now possible to connect up to 8 SmartChecks to the iQ-R more easily. Schaeffler will continue to promote global collaboration with Mitsubishi Electric in the future. Please refer to the link below for downloading the Function Block. *For more details, please feel free to contact us.

• Air conditioning equipment

The vibration diagnostic device "SmartCheck" from Schaeffler for predictive maintenance, and the Mitsubishi Electric sequencer "iQ-F series" can now be easily connected through the 'Function Block (FB)' that has been made available on Mitsubishi Electric's website. It is now possible to connect up to 8 SmartChecks to the iQ-F more easily. Schaeffler will continue to promote global collaboration with Mitsubishi Electric in the future. For downloading the Function Block, please refer to the link below. *For more details, please feel free to contact us.

• Air conditioning equipment

Vibration monitoring solution for predictive maintenance 'OPTIME' is a predictive maintenance solution that provides simple and cost-effective comprehensive condition monitoring, awarded the "Red Dot Award" in 2021. With a simple plug-and-play setup, monitoring of many rotating machines can be initiated with just a few hours of preparation. It operates on a wide variety of machines, detecting potential damage, imbalance, and misalignment before the machines fail, making long-term maintenance, manpower, and spare parts planning easier and customizable to requirements. 【Features】 ■ High cost-effectiveness: Monitor numerous rotating machines for a minimal daily cost ■ Easy installation: Can be set up quickly and easily, even without prior experience ■ Expert know-how: Access information via a mobile app 24/7, enabling timely and appropriate decision-making ■ Suitable for all levels: Usable for a wide range of applications *For more details, please refer to the PDF document or feel free to contact us.*

• Automatic Control Equipment

The vibration monitoring device for predictive maintenance, "SmartCheck," is palm-sized and equipped with: - Input: Built-in vibration and temperature sensors (+ external input) - Calculation: CPU and software for vibration analysis - Output: LED, browser software, SLMP, etc. It is an all-in-one predictive maintenance solution. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnoses equipment condition with just a simple initial setup. By inputting detailed specifications of the equipment, a more detailed diagnosis can be made. → Both can be achieved with this single device. 3. The summary of diagnosis results can be checked on-site via LED. Detailed diagnosis results can be checked in the office using a PC browser. → Both can be achieved with this single device. 4. Predictive maintenance by measuring both vibration and temperature. 5. Equipped with SLMP protocol: High compatibility with Mitsubishi Electric products. *For more details, please refer to the PDF document or feel free to contact us.

• Automatic Control Equipment

"SmartQB" is a vibration monitoring device for predictive maintenance that proposes a new first step to start condition monitoring. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers 2. Diagnosis of equipment condition with just a very simple initial setup 3. Display of diagnostic results in text messages on a touch panel display 4. Identification of five common causes of failure and presentation of possible countermeasures 5. Predictive maintenance by measuring both vibration and temperature 6. No need for operators to have knowledge of vibration analysis due to automatic judgment *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic Control Equipment

ProLink is a vibration diagnostic device for predictive maintenance that enables multi-channel vibration measurement. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnosis of equipment condition with just a simple initial setup; entering detailed specifications of the equipment allows for a more detailed diagnosis. → Both of these can be achieved with this single device. 3. An overview of the diagnostic results can be confirmed on-site via LED; detailed results can be checked in the office using a PC browser. → Both of these can be achieved with this single device. 4. Predictive maintenance by measuring both vibration and temperature. 5. Easily increase measurement points by adding modules. 6. Can be installed with the main unit and vibration sensor separated, making it suitable for high-temperature environments. 7. Compatible with a variety of inputs and outputs. *For more details, please refer to the PDF document or feel free to contact us.

• Automatic Control Equipment

Automatic Lubrication Device (Automatic Grease Supply Device / Automatic Oil Supply Device) With the 'CONCEPT Series', it is possible to automatically supply the appropriate amount of grease and lubricating oil to rolling bearings. This prevents lubrication shortages or improper lubrication, which are the main causes of rolling bearing failures. It uses a cartridge that can be refilled up to three times, reducing both environmental impact and costs. *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic Control Equipment

The high-performance lubricant oil "Alkanol (lubricating grease)" is a product designed for all industrial equipment, contributing to the performance and lifespan of rolling bearings. It possesses excellent characteristics in various fields, providing a very good lubrication environment for the bearings' smooth operation, long lifespan, and high operational reliability. In the inspection facilities of Schaeffler, the chemical and physical properties of this product are checked according to strict testing guidelines, ensuring very high product quality. 【Classification】 ■ Multi-purpose grease: Grease suitable for a wide range of applications ■ Heavy-duty grease: Grease for applications that require particularly high load capacity ■ High-temperature grease: Grease that needs to withstand high temperatures ■ Special grease: Grease specialized for specific applications *For more details, please refer to the related links or feel free to contact us.

• Safety and consumables

We would like to introduce our induction heating device, the "Bearing Heater." The mechanism of induction heating in this product generates a powerful electromagnetic field that heats ferromagnetic workpieces, causing them to expand and allowing for installation. We offer two series: the "BASIC HEATER" which is equipped with basic functions, and the "SMART HEATER" which is suitable for more precise control of the heating process. The SMART series includes additional features such as a logging function to record the heating process and "Delta T control" for measuring two temperature points. 【Features】 <BASIC HEATER Series> - Easy operation with excellent cost performance - Robust design with advanced electronic control, achieving high performance and energy efficiency <SMART HEATER Series> - Ideal for situations requiring more precise control of the heating process - Additional features such as logging function and "Delta T control" *For more details, please refer to the PDF document or feel free to contact us.

• Air conditioning equipment

Schaeffler provides motor solutions that meet your requested torque, speed, synchronization, and design requirements. In our "Torque Motors," we offer a wide range of motor variations that enhance design flexibility and allow for optimization of motor characteristics to meet your specifications. You can use them for various applications, including swivel heads, swivel-type shafts, honing heads, positioning shafts, and indexing shafts. 【Features】 ■ Improved machining accuracy due to low thermal loss ■ Motor characteristics can be optimized to meet your requirements ■ Reduction of machining and indexing time is possible ■ Enhanced design flexibility due to a wide variety of motor options ■ Cost reduction through downsizing *For more details, please refer to the related links or feel free to contact us.

• others

The diverse lineup of the "Linear Motor Series" is characterized by its compactness, output density, and very high price-performance ratio. The peak force ranges from 184 to 12,100 N, and the driven mass ranges from 0.064 to 50 kg, allowing for miniaturization and weight reduction through optimization of synchronization and positioning accuracy. It can be used in various applications such as Z-axis systems and linear systems. 【Features】 ■ Optimization of synchronization ■ Optimization of positioning accuracy ■ No cogging force or suction force in the guide system ■ Increased productivity through dynamic positioning ■ Realization of motor miniaturization *For more details, please refer to the related links or feel free to contact us.

• others

The bearing with a measurement system, 'YRTCMA/YRTSMA', is a product that integrates a table bearing and a measurement system. The angle measurement is of the absolute type. It allows for angle measurement that is unaffected by lubricating oil, dirt, or magnetic fields, and it enables designs utilizing a hollow shaft. Additionally, it is plug-and-play, requiring no adjustment work, and features easy installation of the angle measurement head. 【Features】 - Improved accuracy due to the integration of the bearing and sensor - Angle measurement unaffected by lubricating oil, dirt, or magnetic fields - Presentation of system accuracy (including bearing accuracy) - Easy installation of the angle measurement head (with two screws) - Design utilizing a hollow shaft is possible (for passing cables or hoses) *For more details, please refer to the related links or feel free to contact us.

• others

The bearing with a measurement system, 'YRTCMI', is a product that integrates a table bearing and a measurement system. The angle measurement is of the incremental type. It can perform angle measurements that are unaffected by lubricating oil, dirt, or magnetic fields, and it allows for designs utilizing a hollow shaft. Additionally, it is plug-and-play, requiring no adjustment work, and features easy installation of the angle measurement head. 【Features】 - Improved accuracy due to the integration of the bearing and sensor - Angle measurement unaffected by lubricating oil, dirt, or magnetic fields - Presentation of system accuracy (including bearing accuracy) - Easy installation of the angle measurement head (with just two screws) - Plug-and-play with no adjustment work required *For more details, please refer to the related links or feel free to contact us.

• others

The "Positioning System" features a compact design and high output density, making it suitable for various applications such as pick-and-place devices and wafer positioning. Due to its high efficiency, it has low sensitivity to temperature changes, and its reliability over billions of cycles ensures high productivity. Schaeffler's linear, rotary, and multi-axis direct drive systems meet very high precision and dynamic requirements. 【Features】 ■ Compact size ■ Low sensitivity to temperature changes due to high efficiency ■ High productivity achieved through reliability over billions of cycles ■ Maintenance-free *For more details, please refer to the related links or feel free to contact us.

• others

Schaeffler provides "Industry 4.0" solutions for the benefit, sustainability, and efficiency of our customers. Our range of vibration monitoring devices and automatic lubrication systems (automatic grease dispensers and automatic oil dispensers) can be combined with operating equipment to enable predictive maintenance and digital services. Customization is also possible to suit your applications. 【Advantages of Vibration Monitoring Devices and Automatic Lubrication Systems】 ■ Improved machine uptime ■ Reduced operational and maintenance costs ■ Enhanced processing stability and quality ■ Optimization of product production quality *For more details, please refer to the PDF materials or feel free to contact us.

• Monitoring and Control Equipment

Strä-Enso has implemented Schaeffler's "OPTIME" as a vibration monitoring solution for various machines at its Finnish factory. Thanks to the product's wireless solution, most of the critical machinery within the Sunila Mill facility is continuously monitored automatically. Additionally, this product streamlines maintenance planning, appropriate personnel allocation, and spare parts procurement, minimizing unexpected downtime. 【Benefits for Customers】 ■ Easy installation of the OPTIME solution for predictive maintenance ■ Can be installed anywhere, instantly ■ No expertise required for data analysis ■ Cost-effective solution with wireless machine monitoring ■ Minimizes unexpected downtime *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce the case of our Schweinfurt plant, which implemented Schaeffler's "OPTIME." By avoiding unexpected downtime in the plant's supply system, we were able to reduce costs by several million yen. Additionally, the implementation effects include the ability to plan maintenance schedules, personnel allocation, and procurement of spare parts in the medium to long term. [Benefits for Customers] - Quick and easy installation for predictive maintenance - Easy data reading - No specialized knowledge required - Avoid unexpected downtime in monitored machinery - Ability to plan maintenance schedules, personnel allocation, and procurement of spare parts in the medium to long term *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

Finnsementti has decided to adopt Schaeffler's 'OPTIME' as a result of its considerations regarding predictive maintenance solutions. As a cement manufacturer, the company has been able to monitor almost all rotating machinery in its plant using a permanently automated system with wireless solutions. The introduction of this product has enabled the avoidance of unexpected downtime. [Benefits for the Customer] - Easy and quick installation for predictive maintenance - Simple data retrieval - No specialized knowledge required - Digital services eliminate the need to physically access machines in hard-to-reach locations, ensuring high safety for employees *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce a case study from Norra Timber sawmill using our vibration monitoring solution. When the main motor fails, the plant stops, and it takes several hours to resume operations. To avoid such issues, the sawmill was looking for a diagnostic solution. Our experts recommended 'SmartCheck' for motor vibration monitoring. This maintenance solution allows for early detection of alarm causes and visualization of potential damage, enabling proactive planning of maintenance work. [Benefits for the customer] ■ No costs incurred due to production stoppages through predictive maintenance ■ Low system implementation costs ■ Reduction in maintenance costs ■ Improved security through an autonomous reporting system *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce the case of Engie Cofely, which implemented our online status monitoring system. The company decided to shift from a strategy of temporary maintenance to a permanent maintenance strategy in order to make processes more efficient, reduce costs, and avoid unexpected downtime. Thus, they implemented our system. After applying it to their own equipment in a pilot project, they extended this solution to five customers of various sizes. These customers are also very satisfied with the solution. [Benefits for Customers] ■ Cost savings of several million annually through predictive maintenance ■ Avoidance of unexpected system downtime ■ Access to archived data ■ Reduction of staff workload *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce a case study of ArcelorMittal, which implemented our online condition monitoring system. If bearings or housings are damaged, the continuous heating furnace can stop immediately, potentially resulting in enormous production losses. To avoid such unexpected events, the company's maintenance department was looking for a solution to shift from regular maintenance to predictive maintenance. Thus, they implemented our system. Customers can obtain information about the likelihood of failures at an early stage, allowing them to take appropriate maintenance measures with ample time. 【Benefits for the customer】 ■ Potential cost savings through predictive maintenance: up to €179,000 ■ Avoidance of unexpected system downtime ■ No costly production downtime *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce a case study of BMW, which implemented our automatic lubrication system. A few hours of downtime at the drive-side bearings of the large fans in their painting facility was unacceptable for the company. Therefore, they adopted our system. By accurately measuring, we were able to optimize the supply of lubricant to the large fans, and since it is equipped with four individually adjustable pump units, it was not a problem that the required amount of lubricant varied at different lubrication points. (Automatic oiling and greasing) 【Benefits for the customer】 ■ Avoid unexpected fan stoppages ■ Reduce maintenance work to 6 hours per month ■ Frecher grease at the bearing locations ■ Prevent temperature rise *For more details, please refer to the PDF document or feel free to contact us.

• maintenance

We would like to introduce a case study of a customer operating a drinking water treatment facility that has implemented our online condition monitoring system. The customer was looking for an intelligent condition monitoring system to reliably prevent potential failures at the pump station. As a result, they adopted our system. 84 units of "SmartCheck" have been fully integrated into the customer's infrastructure via a programmable logic controller (PLC) and monitor the related units at 15 pump stations. [Benefits for the Customer] - Predictive maintenance to avoid unexpected system downtime - Continuous supply of high-quality drinking water to the region - Reduced costs while minimizing risks *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

We would like to introduce a case where a customer operating a large-scale hardwood sawmill has implemented Schaeffler's automatic lubrication system to process beech logs into lumber. Previously, the company experienced repeated early failures of bearings due to the deterioration of lubricating oil in the tension rolls and contact rolls. As a solution, they introduced our system. The grease is regularly refreshed, effectively avoiding the possibility of bearing damage due to grease deterioration and unnecessary temperature increases. (Automatic oiling and greasing) 【Benefits for the customer】 ■ Improved availability of the previously bottlenecked "wide belt sanding machine" ■ Avoidance of downtime ■ Reduced maintenance requirements ■ Enhanced accident prevention *For more details, please refer to the PDF document or feel free to contact us.

• maintenance

Schaeffler has collaborated with SSI Schäfer, one of the high-level intralogistics providers, to implement an intelligent maintenance system for the operation-critical machinery and equipment at the new storage and distribution center. The aim is to prevent unexpected downtime, significantly reduce maintenance costs, and improve machine availability. Vibration monitoring systems for drive systems involved in operations and automated lubrication systems (automatic oiling and automatic greasing) have been applied for Intralogistics 4.0. [Benefits for Customers] ■ Avoidance of unexpected downtime through predictive maintenance ■ Reduction of maintenance costs - improvement of availability ■ Provision of necessary actions through digital services ■ Minimization of costs for manual maintenance *For more details, please refer to the PDF document or feel free to contact us.

• Security cameras and surveillance systems

We will introduce a successful case of improving productivity and optimizing costs through predictive maintenance in "Industry 4.0." At the Mitsubishi HiTec Paper Europe GmbH factory in Bielefeld, Germany, vibration monitoring devices installed on paper processing machines have enabled a shift from time-based to condition-based monitoring, avoiding unnecessary machine shutdowns. All 26 installed vibration monitoring devices, SmartCheck, were integrated with the customer's control system using Mitsubishi Electric's L-series PLC, which operates as a bidirectional gateway. This sequencer has enabled the realization of a new system. 【Solution】 - Monitoring of fans, motors, and bearings with SmartCheck - Integration with the customer's control system via Mitsubishi Electric's PLC, providing all process parameters to the vibration monitoring devices - Visualization using Mitsubishi Electric's SCADA *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment