ワエストロ List of Products and Services

The "Release Agent-Free Method" is a patented technology that forms a coating of thermoplastic resin with excellent release properties on the surface of rigid polyurethane molded products, allowing for the injection of polyurethane into a closed mold for shaping. This technology enables a shift from injection molding, which is suitable for mass production, to polyurethane RIM molding, which is better suited for small-batch production of various types, as well as the establishment of mass production lines with reduced initial investment. It is increasingly being adopted as a new option for mass production methods in plastic molding. When mass-producing using this release agent-free method in polyurethane RIM molding, significant cost reductions can be achieved, surpassing those of injection molding once a certain quantity is exceeded. Due to the physical properties of the thermoplastic resin adhering to the surface, this method is fundamentally suited for molding rigid polyurethane. Please consult us for its use with high-hardness flexible polyurethane. 【Features】 - No need for post-processing such as surface treatment after demolding - Significantly improved decorative properties - Reduction in labor costs - Substantial cost reductions possible - Improvement of working environment - No maintenance of release agents for molds required *For more details, please refer to the PDF materials or feel free to contact us.

• Synthetic resin fittings
• others

"Urethane plating" is a patented technology that applies our proprietary "release agent-free manufacturing method" to form a coating of solvent-based thermoplastic resin on the surface of urethane molded products, which is then used for plating. Since it is physically impossible to plate urethane resin, it had not been put into practical use, but by utilizing our technology, it has become possible to mold plated products. Furthermore, by also using the "three-dimensional decorative method," it is possible to apply plating to products with three-dimensional embossed decorations, enabling the realization of designs that were previously considered impractical. 【Release Agent-Free Manufacturing Process】 ■ Melted ABS resin is dissolved in a solvent and applied to a mold to form a coating; after that, the mold is closed, and urethane resin is injected into the space to integrate it with the ABS resin coating. ↓ ■ After molding, the product is placed into an existing ABS resin plating line for plating treatment. ↓ ■ For the coating when applying direct electroplating, a mixture containing ABS carbon powder is used. *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies
• others

The "3D Decoration Molding Method" is a patented decoration molding technology that simultaneously transfers patterns and colors onto urethane resin molded products. It enables the realization of high-quality surface designs and allows for the integrated molding of embossed patterns and images, significantly reducing the process compared to conventional urethane RIM molding. It also allows for mass production with lower investment compared to injection molding. Traditionally, separate etched molds were required for each design according to the number of types, but by using our method, only one molding mold is needed for the initial production. 【Expected Benefits from Implementation】 - No need for painting in a separate process after molding; also addresses VOC measures. - No need for mold etching and trimming, leading to cost reduction for molds and equipment, and shorter lead times. - Significant improvement in design flexibility due to the ability to combine various patterns and images. - Achieves low-investment, small-batch production of diverse products with just one mold. *For more details, please refer to the PDF document or feel free to contact us.

• Casting and metal decoration
• others

The "Relaxation Series" is made of high-resilience urethane, which absorbs and rebounds shock, reducing the burden on the body. It is a water-resistant and antibacterial urethane tatami mat and mat. Its gentle touch and comfort are its main features, making it safe to use in various facilities, including nursing homes, kindergartens, daycare centers, children's welfare facilities, hospitals, public facilities, children's centers, and commercial spaces with kids' areas, all while providing accident prevention functions. 【Features】 ■ Achieves flame-retardant performance that was impossible with traditional tatami mats ■ Antibacterial agents are standardly processed in all types ■ Thickness is only 6mm to accommodate barrier-free design ■ Easy to maintain due to its water-resistant properties, strong against dirt ■ Softness and rebound unique to high-resilience urethane, etc. *For more details, please download the PDF or feel free to contact us.

• Other flooring materials