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The lineup of the Suzuki Ultrasonic Cutter SUW30 series consists of four types tailored for different applications, but the oscillator (AMP) is common across them. The differences lie in the handheld part called the handpiece, the oscillation switch, and the price. In this article, we will provide a detailed introduction to the differences in the handpieces. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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Free membership registrationUltrasonic welding machines are always equipped with a component called a "horn." The "horn" is the part that amplifies and extracts the fine vibrations output from the ultrasonic transducer. Its size and weight can vary from a few centimeters and grams to several kilograms, depending on the output of the oscillator and the materials being welded. However, it is undoubtedly an important part that tests the know-how and capabilities of the welding machine manufacturer. Suzuki's ultrasonic welders can be broadly classified into three categories. *For more detailed information, please refer to the related links. If you have any questions, feel free to contact us.*
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Free membership registrationThe Suzuki compact ultrasonic welding machine AUH30CW is very compact, as it boasts a "palm-sized" design. Additionally, ultrasonic welding can be started with a reduced initial cost. This time, we will guide you on what can be done using the "standard horn," which comes standard with the AUH30CW from the beginning. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
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Free membership registrationWe have received many inquiries from customers asking, "Can we attach the new model 'Haruru' AUH30 handpiece to the old model ultrasonic stapler 'Haruru' SUH-30?" This is because the old model ultrasonic stapler (SUH-30) connected the main unit and handpiece via a connector, whereas the new (current) ultrasonic stapler 'Haruru' AUH30 has the handpiece directly attached to the main unit. Additionally, over 20,000 units of the old stapler have been shipped since its release, and it is still actively in use. The direct attachment was made to ensure more stable usage; however, in exchange, we have released a new AUH30 type handpiece that can connect to the connector of the old stapler SUH-30. *For detailed information, please refer to the related links. For further inquiries, feel free to contact us.
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Free membership registrationAre you aware of the "Chip M" that was released six months after the launch of the new Suzuki ultrasonic stapler "Haruru" AUH30? I believe few people know the reason why this "Chip M," which has capabilities exceeding the standard chip (Chip E), could not become the standard chip. The tip of the chip is square, measuring 0.8mm x 6mm, and leaves a welding mark during the welding process. *For more detailed information, please refer to the related link. Feel free to contact us for further inquiries.
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Free membership registrationThe SDL-22 is an interface level meter that utilizes ultrasonic waves, in addition to being a cutter, welder, and stapler. In the marine industry, fish finders that use ultrasound are common, and they are also adopted in many sites within the water resource industry. By measuring the time it takes for ultrasonic waves emitted from the sensor to reflect off the interface and return, the distance to the interface is calculated. 【Features】 - Easily and accurately measures the distance from the sensor surface to the sediment in real-time. - Can measure distances ranging from 0.5 to 10 meters from the sensor surface. - Since it uses ultrasound, measurements can be taken regardless of weather conditions such as day/night or fog. - In addition to the standard setting screen, it allows for monitoring of elapsed time, floating objects, and noise. - Simple installation with straightforward wiring for "power," "sensor," and "output." *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationHere is an introduction to what our ultrasonic equipment can do when handling PP bands. PP bands are commonly used for packaging various items. We often use them ourselves when shipping demo machines. It is possible to weld the bands using the compact ultrasonic welding machine "AUH30CW," or to cut the packaged PP bands using the ultrasonic cutter "SUW30CD." 【Case Overview】 ■ Target Material: PP Band ■ Equipment Used ・ Compact Ultrasonic Welding Machine: AUH30CW ・ Ultrasonic Cutter: SUW-30CD *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationA typical utility knife (office cutter) is commonly found in the world as a convenient tool. Originally, utility knives were designed for cutting paper, but now they are also used for cutting not only fabric but also plywood, resin, and gypsum board. However, since it is a cutting tool, improper handling can lead to injuries. When used in the workplace, companies have an obligation to always consider risk assessment and implement measures to avoid risks. *For more details on the column, you can view it through the related links. For further inquiries, please feel free to contact us.*
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Free membership registrationUltrasonic machines are often used in areas that are not commonly seen. Among them, they are frequently used in "material processing," which does not often come to the forefront. This time, I would like to introduce an application for which we received an actual inquiry. The material is epoxy prepreg sheet (thickness 1.2mm). *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.
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Free membership registrationWe will introduce the bonding of different materials using the "MetaSeal" product from Fujimori Industrial Co., Ltd. There are two types of bonding: PP+CFRP and CFRP+CFRP. While our bonding machines excel at bonding the same materials, bonding different materials or materials other than thermoplastic resins is challenging. However, by using MetaSeal and an ultrasonic welding machine (SUW300), it is possible to bond different materials and even materials that have been difficult to bond in the past. [Case Overview] ■ Target Materials: CFRP, PP ■ Equipment Used: Ultrasonic Welding Machine (SUW300) *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationOur ultrasonic cutter is easy to operate and can cut difficult materials, such as plastic, as desired. By applying ultrasonic vibrations at 40,000 times per second to the blade attached to the tip, we enhance the cutting effect. Tasks that would normally take a long time with a standard cutter knife can be done easily, lightly, and quickly. *The amplifier (main unit) can also be sold separately. ~ Test cuts and demo unit rentals are currently available ~ 【Ultrasonic Cutter Lineup】 - For dynamic standing work, such as automotive parts (SUW30CD) - For dedicated machines and robots (SUW30CMH) - For tabletop work (SUW-30CT) - For tasks where the blade tip is easy to see and both hands are used (SUW-30CTL) *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAre you assuming that ultrasonic welding machines are just for sticking things together and ultrasonic cutters are just for cutting? This time, I will introduce a method to beautifully and smoothly cut ear straps (rubber bands) for masks, which are said to be difficult, by combining ultrasonic welding machines and cutters.
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Free membership registrationAre you under the impression that ultrasonic cutters are only used for cutting materials? Both ultrasonic cutters and ultrasonic welding machines operate on the same principle, amplifying the vibrations of the transducer through a horn to vibrate the tip for processing. In this instance, we will introduce a method using the Suzuki ultrasonic cutter to cut the material and then directly use the cutter to weld it in a linear fashion. By tilting the cutter blade horizontally and using it on a surface, it can also be used for adding resin, and using the back of the blade allows for continuous welding close to the blade width. 【Application Examples】 ■ Target Material: Non-woven fabric: Thickness 0.6mm (0.15mm x 4 sheets) ■ Equipment Used: Ultrasonic Cutter SUW30CD, Replacement Blade H4 ■ Content: Continuous welding using the back part of the cutter blade 【Example of Cutter Adoption in 2019】 - Model and figure production, model parts processing - Adhesive removal - Acrylic pipe cutting - Cutting of vulcanized rubber rolls - Candle cutting - Fire investigation - Cutting and welding of nylon ropes - Cutting of soft leather for clothing - Cutting of canvas and tarpaulin - Destructive testing of blow-molded products *Please see the list of examples from the URL below.
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Free membership registrationThe "SUW-30 Series" is an ultrasonic cutter that allows for easy and smooth cutting of targeted lines beautifully and lightly. We offer four products: the "SUW-30CD," which enables dynamic cutting while standing; the "SUW-30CT," suitable for precise and fine tabletop work using a foot switch; the "SUW-30CTL," which can accommodate a longer blade; and the "SUW-30CMH," designed to be mounted on dedicated machines or robots to enhance labor-saving efficiency. Tasks that typically take a long time with a standard cutter knife can be completed easily, lightly, and quickly. 【Product Lineup】 ■SUW-30CD: Convenient handheld switch type ■SUW-30CMH: Equipped with external input terminal and cooling air nipple ■SUW-30CT: Designed for tabletop work ■SUW-30CTL: Capable of mounting a blade with a total length of 27mm (effective length 22mm) *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationThe "AUH30CW" is a compact welding machine suitable for welding thin thermoplastic resins (resins that melt with heat) primarily used for food packs, blister packs, non-woven fabrics, small parts, etc. Despite being one of the smallest welding machines in the industry, it offers a variety of usage options. The main methods of use include handheld welding using the handpiece (the part held in hand), welding by attaching it to dedicated machines or robots via options, and welding by mounting it on a stand. 【Usage Methods】 ■ Handheld welding with standard specifications ■ Welding mounted on dedicated machines or robots ■ Welding by attaching to a stand *For more details, please refer to the PDF materials or feel free to contact us.
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