山本産業 List of Products and Services

■Paper + Urethane + Non-woven Fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composites with a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Paper + Urethane We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railways, aviation, daily goods, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in long lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composites through the free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Metal foil + PE (polyethylene sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily goods, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. Utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Metal foil + PE (polyethylene sheet) We manufacture composite materials such as carpets, mats, artificial grass, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railways, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Metal foil + PVC + Non-woven fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in long lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foil and resin or laminated materials. Widths of up to 2 to 4 meters are possible.

• Rugs and carpets

■Metal foil + PVC We manufacture composite materials such as carpets, mats, artificial grass, flooring materials, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite sheets through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Metal foil + urethane + non-woven fabric We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in long lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composites through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Metal foil + urethane We manufacture composite materials such as carpets, mats, artificial turf, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railways, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of large and long composite materials. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.

• Rugs and carpets

■Breathable Composite Material (Non-woven Fabric + PE (Polyethylene) Hot Melt + Non-woven Fabric) - Bonded with spray-type PE (Polyethylene) hot melt to ensure overall breathability of the composite material. - Width of 2m, total thickness of 6mm (PE (Polyethylene) hot melt thickness of 1mm). - Achievements: Functional Filter → A carpet-type filter that allows air conditioning airflow to ventilate from the floor. Since warm air rises from the bottom, it reduces the space needed for installing air conditioning units at the top, allowing for an increase in the number of floors. For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Oil Absorbent Mat (Non-woven Fabric + PE (Polyethylene) Laminate + Non-woven Fabric) - Two types of non-woven fabric are laminated with PE (Polyethylene). Different functions are ensured on the front and back. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness 1mm) - Track record: Oil absorbent mats in factories and warehouses For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Waterproof Mat (Non-woven Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto non-woven fabric. - Width: 2m, Total thickness: 6mm (PE laminate thickness: 1mm) - Track record: Waterproof option mat for vehicles For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Heat-formed mat (non-woven fabric + PE (polyethylene) laminate) - Non-woven fabric is combined with PE (polyethylene) laminate, enabling heat forming in later processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm). - Applications: Car floor mats, trunk mats, etc. For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Coastal Erosion Prevention Material (All-Cut Pile Structure + Rubber-Based Resin) - A composite material formed into a cylindrical shape with the all-cut pile structure and rubber resin, with the pile surface facing outward. - By filling this with sand and burying it on the coast, it prevents erosion from the sea. - Since the outer surface of the cylinder is made of piles, it prevents displacement due to interlocking with the sand. Additionally, even after the seaward side of the buried composite material is exposed, the pile part serves as a reef, contributing to the maintenance and activation of the ecosystem. ■Pile Height: Can be freely designed from 4 to 60 mm ■Pile Shape: Can be freely designed as loop piles, cut piles, or cut & loop piles ■Pile Material: Resin fibers such as polyester, nylon, polypropylene, as well as metal fibers, hollow fibers, and functional fibers like conductive fibers can also be used ■The laminated composite materials can be bonded with various resins such as rubber and urethane, using composites like non-woven fabric, cloth, paper, metal foil, and resin sheets. These composite materials can also be produced by our company. ■Composite materials can be procured from both domestic and overseas manufacturers. For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Artificial Turf (All-Cut Pile Structure + Urethane) - Urethane is bonded to an all-cut pile structure primarily made of polyethylene, ensuring strength suitable for soccer fields. - Width of 4m, total thickness of 10-60mm. - Proven performance for soccer fields, tennis courts, and schoolyards. ■Pile height: Can be freely designed from 4 to 60mm. ■Pile form: Can be freely designed as loop pile, cut pile, or cut & loop pile. ■Pile materials: Resin fibers such as polyester, nylon, polypropylene, as well as functional fibers like hollow fibers and conductive fibers can be used. ■Composite materials can be bonded with various resins such as rubber and urethane, using non-woven fabrics, textiles, paper, metal foils, and resin sheets. These composite materials can also be produced by our company. ■Composite materials can be sourced from both domestic and international manufacturers. For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

■Design-oriented carpets (inkjet print + carpet fabric) - Full-color high-definition inkjet printing on carpets - Maximum width of 2.6m, total thickness of 10-20mm - Achievements: Design carpets for hotels, shopping malls, movie theaters, exhibition booths, etc. ■Large area printing with a maximum width of 2.6m ■Full-color, high-resolution inkjet printing enables large area printing of various designs such as landscape photos, portraits, paintings, illustrations, comics, logo designs, etc. ■Simply import digital data such as JPG or PSD. Instant printing is possible like an office printer (no need for plate creation or dye mixing). *For more details, please refer to the PDF document or feel free to contact us.

• Rugs and carpets

In Japan, only our company possesses the equipment that enables the production of ultra-high-definition "interior" printed carpets. Since production quantities are not affected by the amount of yarn, we can minimize the burden of inventory and order lots. - Full-color inkjet printing supporting approximately 16 million colors in RGB - High-resolution inkjet printing at 76.2 dpi (0.3mm x 0.3mm per dot) - Large area printing with a maximum width of 2.6m - Full-color, high-resolution inkjet printing allows for large area prints of various designs, including landscape photos, portraits, paintings, illustrations, manga, logo designs, etc. - Simply import digital data such as JPG or PSD. Instant printing is possible like an office printer (no need for plate creation or dye mixing). - The printed composite material can accommodate anything with a certain level of water absorption, such as non-woven fabric, cloth, or paper.

• Rugs and carpets

■Soundproof flooring material (carpet fabric + PVC (polyvinyl chloride) + non-woven fabric) - A composite material with excellent soundproofing properties is formed by laminating carpet fabric and non-woven fabric with PVC. - Achieves lightweight floor impact sound LL35, with shock absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness 4mm). - Proven results: soundproof flooring material for collective housing, apartments, etc. (significantly reduces children's footsteps and living sounds). ■ Capable of manufacturing wide and long PVC (polyvinyl chloride) composite materials with a width of 2m (e.g., composite material roll of 2m width x 30m). ■ Line SP: Capable of production speeds up to 8m/min (16 square meters/min). ■ Laminates gel-like PVC (polyvinyl chloride) and composite materials, forming the composite material by gelifying PVC in a drying oven. PVC can be applied up to approximately 6kg/square meter. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be combined with anything that can be rolled, such as non-woven fabric, cloth, paper, metal foil, and resin sheets. ■ Composite materials can be sourced from both domestic and overseas manufacturers. ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO9001 and 14001. For inquiries regarding specifications, prototyping, or estimates, please feel free to contact us!

• Rugs and carpets

■Tile carpet (50cm square) (carpet fabric + PVC (polyvinyl chloride)) - PVC (polyvinyl chloride) is adhered to the back of the carpet fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material is ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm). - Track record: Tile carpets for hotels and offices. ■Manufacturing of wide and long rubber composite materials with a width of 4m is possible (e.g., composite material roll of 4m width x 30m). ■Manufacturing of wide and long PVC (polyvinyl chloride) composite materials with a width of 2m is possible (e.g., composite material roll of 2m width x 30m). ■Line speed: Manufacturing at a maximum of 8m/min (16m²/min) is possible. ■A gel-like PVC (polyvinyl chloride) and composite materials are layered, and the PVC is gelled in a drying oven to form the composite material. PVC can be applied up to approximately 6 kg/m². ■Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, fabric, paper, metal foil, and resin sheets. ■Composite materials can be procured from both domestic and overseas manufacturers.

• Rugs and carpets

■ Flame-retardant carpets for railways and aircraft (carpet fabric + rubber-based resin + flame retardant processing) - Rubber-based resin is applied to the carpet fabric while simultaneously conducting flame retardant processing. - It is a high-level flame-retardant composite material that meets the high flame retardant standards of railways and aircraft. - Maximum width of 4m, total thickness of 6mm (rubber-based resin thickness of 1mm). - Achievements: Carpets for railways, carpets for aircraft. ■ Capable of manufacturing wide and long rubber-based composites with a width of 4m (e.g., composite material roll of 4m width × 30m). ■ Line speed: Capable of manufacturing at a maximum of 8m/min (32 square meters/min). ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request. ■ Composites can be made with any material that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets. ■ Composites can be sourced from both domestic and overseas manufacturers. ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO9001 and 14001. Please feel free to contact us for inquiries about specifications, prototyping, or requests for quotes!

• Rugs and carpets

■ Dust control and vehicle optional mats (carpet fabric + rubber-based resin) ・Rubber-based resin applied to carpet fabric ・Width of 4m, total thickness of 5-10mm (rubber-based resin thickness of 1mm) (slitting is also possible) ・Track record: Dust control mats, vehicle optional mats ■ Capable of manufacturing wide and long rubber-based composite materials with a width of 4m (e.g., composite material roll of 4m width × 30m) ■ Line speed: Capable of producing up to 8m/min (32 square meters/min) ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any materials that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets ■ Composite materials can be sourced from both domestic and overseas manufacturers ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or estimates, please feel free to contact us!

• Rugs and carpets

■Artificial Turf (Artificial Turf Material + Rubber-based Resin/Polyurethane) - Rubber-based resin/polyurethane is applied to the artificial turf material. By optimizing the resin composition, it becomes a high-strength composite material that can be used for tennis courts and sports fields. - Maximum width of 4m, total thickness of 10-20mm (rubber-based resin/polyurethane thickness of 1-2mm) - Achievements: Tennis courts, soccer fields, sports fields, landscape artificial turf ■ Manufacturing of wide and long rubber-based composite materials up to 4m wide is possible (e.g., composite material roll of 4m width x 30m) ■ Line SP: Manufacturing speed of up to 8m/min (32 square meters/min) is possible ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any rollable materials such as non-woven fabric, textiles, paper, metal foil, and resin sheets ■ Composite materials can be procured from both domestic and overseas manufacturers ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or quotes, please feel free to contact us!

• Rugs and carpets

■Oil Absorbent Mat (Non-woven Fabric + PE (Polyethylene) Laminate + Non-woven Fabric) - By combining two types of non-woven fabric with PE (Polyethylene) laminate, different functions are ensured on the front and back. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness 1mm). - Proven track record: Oil absorbent mats in factories and warehouses. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

• Rugs and carpets

■Waterproof Mat (Carpet Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto the carpet fabric. - Width: 2m, Total thickness: 6mm (PE laminate thickness: 1mm) - Track record: Waterproof option mat for vehicles. For inquiries about specifications, prototypes, or quotes, please feel free to contact us!

• Rugs and carpets

■Heat-formed mat (non-woven fabric + PE (polyethylene) laminate) - By applying PE (polyethylene) laminate to the non-woven fabric, free heat forming is possible in the subsequent process. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness 1mm) - Achievements: Car floor mats, trunk mats, etc. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

• Rugs and carpets

Wide Roll Compatible PVC Resin Coating Line ■ Supports widths up to 2m We can undertake the contract manufacturing, processing, and development of various composite materials and cushioning materials. Among the four types of manufacturing lines with distinct features, we can relatively accommodate wider rolls. Please feel free to contact us for inquiries regarding development or mass production.

• Other flooring materials

〇Composite materials with PVC resin coating ■Producing various composite materials using PVC resin Adhesion between substrates such as non-woven fabric, fiber/resin sheets, paper, and metal foil is possible. Substrate + resin coating is also possible. We can accommodate relatively wide widths of up to 2 meters. Please feel free to contact us for inquiries regarding development or mass production.

• Other flooring materials

〇Water-soluble resin coating line ■Mainly produces various composite materials using transfer rolls It is capable of handling wide rolls up to 4 meters in width. We also offer contract manufacturing, processing, and development of composite materials and cushioning materials. Please feel free to contact us for inquiries regarding development or mass production.

• Other flooring materials

Water-soluble resin coating line ■ Water-soluble rubber, acrylic, PVC, and urethane resins are available for use. Coating of substrates with resin is also possible. It can accommodate wide rolls up to 4 meters in width. We also offer contract manufacturing, processing, and development of composite materials and cushioning materials. Please feel free to contact us for inquiries regarding development or mass production.

• Other flooring materials

〇 Water-soluble resin coating line ■ Supports wide rolls up to 4m We offer four types of coating lines that can use water-soluble rubber, acrylic, PVC, and urethane resins, allowing for various processing options. We can accommodate wide rolls up to 4m. Please feel free to contact us for inquiries regarding development or mass production.

• Other flooring materials

For the manufacturing of composite materials! Hot melt, T-die laminate coating line ■ Mainly produces various composite materials using hot melt and T-dies ■ Supports widths from 1m to a maximum of 2m ■ Line speed: 1 to 10m/min ■ Coating amount: 50 to 1000g/m2 (depending on the materials and specifications used) *For more details, please refer to the PDF document or feel free to contact us.

• Other flooring materials

For the manufacturing of composite materials! Polyurethane foam coating line ■ Producing various foam composites using a two-component mixed polyurethane ■ Supports wide rolls up to 4m ■ Line speed: approximately 5m/min * For more details, please refer to the PDF document or feel free to contact us.

• Other flooring materials

For the manufacturing of composite materials! PVC resin coating line ■ Producing various composite materials using PVC resin ■ Supports a maximum width of 2m ■ Line speed: up to approximately 10m/min *For more details, please refer to the PDF document or feel free to contact us.

• Other flooring materials

For the manufacturing of composite materials! Water-soluble resin coating line ■ Mainly produces various composite materials using transfer rolls ■ Water-soluble rubber, acrylic, PVC, and urethane resins can be used ■ Supports wide rolls up to 4m ■ Line speed: 1–8m/min ■ Width: up to 4m ■ Coating amount: 100–1000g/m2 (depending on the materials and specifications used) *For more details, please refer to the PDF document or feel free to contact us.

• Other flooring materials

Civil Engineering, Construction, and Industrial Materials ■ Civil Engineering Environmental Materials ■ Surface Materials ■ Construction Materials ■ Other Industrial Materials We can manufacture all types of surface materials for both indoor and outdoor use. For more detailed examples, please contact us. *Achievements - Fiber-type tetrapods for coastal erosion prevention - Ventilated filter-type flooring for disaster response

• Other flooring materials
• Rugs and carpets

We offer artificial turf suitable for home use, as well as artificial turf that can be used in sports facilities where high durability is required. - Adhesive technology with durability (urethane) - Water drainage function that allows rainwater to escape We can accommodate requests for small samples and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

Lightweight floor impact sound (LL value) is one of the indicators used to evaluate living sounds caused by vibrations, such as footsteps, transmitted through the floor to the lower level. This product achieves a top-level LL35. Various shapes such as mats, carpets, and tiles are available. - Maximum width of 4m - Long-length continuous production (when rolled up, 20-30m per roll) - Thickness of 10-20mm From design to manufacturing and shipping, we can provide a consistent response from a single domestic location. We also accept original designs tailored to customer requests, such as material selection and laminated structures. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

We provide flooring materials that meet high quality standards for railways and aircraft. ■ High-quality designs by in-house designers ■ Luxury designs created with Japan's only weaving machine ■ Special bonding technology that enables flame resistance and weight reduction We have a system in place to realize all of our customers' carpet-related images. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

High-quality mats with high design that meet the standards required by domestic automobile manufacturers ■ High-quality design by in-house designers ■ Luxury designs manufactured using Japan's only tufting machine ■ Laminating technology that enables flame resistance and weight reduction We have a system in place to realize all of our customers' carpet-related images. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

Roll carpets and tile carpets Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. They can be installed in high-traffic areas with excellent design and durability. We have a system in place to realize all of our customers' images. Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

We use versatile weaving machines (tufting machines) as well as high-end weaving machines that are only available from certain overseas manufacturers, and carpet printing machines (76.2 dpi) that can print intricate multi-colored patterns with high precision, allowing us to fully express the designs our customers desire. Our carpet processing facilities are also well-equipped, capable of handling tiles, rolls, mats, artificial grass, and more. Additionally, we can perform resin molding and bonding (using latex, urethane, hot melt, laminate, PVC, etc.). We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.

• Other flooring materials
• Rugs and carpets

Antibacterial and antiviral agents can be applied to structures such as carpets, or can be pre-treated on the materials of each structure, allowing for flexible combinations according to their use, functions, and durability.

• Slope protection material

You can freely combine the surface, bonding surface, back surface, etc., according to the customer's requests, uses, and functions.

• Slope protection material

The structure and function can be freely arranged according to the customer's requests, such as adsorbing oil on the surface and providing slip resistance on the underside for the floor.

• Slope protection material

The degree of shock absorption (G value, etc.) and structure can be freely arranged according to customer requests, such as using foam urethane, foam resin, or non-woven fabric.

• Slope protection material

By incorporating breathability into all components of the composite material, including carpet fabric, adhesive resin, and backing materials, it has become possible to create a breathable composite material. The degree of breathability and structure can be freely arranged according to the customer's requests.

• Slope protection material