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パック・ミズタニ

addressHyogo/Itami-shi/6-44-5 Kita-Itami
phone072-782-6501
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last updated:Jan 29, 2020
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[Information] PMK NEWS No. 3

Cardboard manufacturing site × logistics site = inventory management system focused on the customer's perspective!

This document presents a stock management system focused on the customer perspective of Pack Mizutani. By handling the entire process from packaging to shipping at our logistics center, we enable the "arrangement" and "management" of materials according to the situation. We invite you to read it. [Contents] ■ Manufacturing site × Logistics site = Stock management system focused on the customer perspective ■ Pack Mizutani Co., Ltd. celebrated its 110th anniversary last year! *For more details, please refer to the PDF document or feel free to contact us.

  • Inventory Management System

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Wooden pallet

Direct shipping to third parties is possible! We manufacture pallets made from wood.

We manufacture wooden pallets. By using heat-treated materials, we can also export overseas and accommodate direct shipping to third parties. As we operate on a completely made-to-order basis, we can create custom pallets tailored to our customers' needs. 【Features】 ■ Export overseas is possible with heat-treated materials ■ Customizable dimensions, specifications, strength, etc. ■ Direct shipping to third parties is available (please inquire about the delivery range) *For more details, please refer to the PDF document or feel free to contact us.

  • palette

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Cardboard pallet

Recommended for those considering environmentally friendly packaging materials! Manufacturing pallets made from cardboard.

We manufacture cardboard pallets. Our products fully comply with the "new quarantine standards" for export wood packaging in countries with wood regulations. They are lightweight compared to wooden pallets, making them easier to transport for those with less strength. Since we operate on a completely made-to-order basis, we can create custom pallets tailored to our customers' needs. 【Features】 ■ Fully compliant with the "new quarantine standards" for export wood packaging in countries with wood regulations ■ No insect treatment required at all ■ 100% pollution-free pallets that can be recycled into old paper ■ Lightweight compared to wooden pallets, making them easier to transport for those with less strength ■ Customizable dimensions, specifications, and strength ■ Direct shipping to third parties is possible (please inquire about delivery range) *For more details, please refer to the PDF document or feel free to contact us.

  • Packaging materials
  • palette

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Reinforced cardboard (AA/AAA)

Ideal for storing heavy products! Production of cases and pads made with reinforced cardboard.

We use reinforced cardboard sheets to manufacture various types of cardboard cases (A-type mandarin orange box, C-type bento box, S/C/T [sleeve, cap, tray], etc.). We also have design staff who can propose simplified solutions even for complex shapes. 【Features】 ■ Suitable when higher strength than regular cardboard is required ■ Reinforced cardboard is recommended for overseas shipments compared to regular cardboard ■ Printing is possible in up to two colors ■ Can accommodate small lot sizes ■ Direct shipping to third parties is available (please inquire about the delivery range) *For more details, please refer to the PDF materials or feel free to contact us.

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Cardboard (single/double)

A must-see for companies that use packaging materials! We manufacture cases, pads, and more using cardboard.

We use standard cardboard sheets to manufacture various types of cardboard boxes (such as Type A for mandarin orange boxes and Type C for bento boxes). We also have a design team that can propose the simplest solutions possible, even for complex shapes. The minimum order quantity varies depending on the size of the product and the dimensions of the box, so please contact us for more details. 【Features】 ■ Printing is available in up to 2 colors ■ Direct shipping to third parties is possible (please inquire about the delivery range) ■ We aim to provide the simplest proposals even for complex shapes *For more details, please refer to the PDF document or feel free to contact us.

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Is the current packaging and logistics really efficient? We present a collection of case studies on problem-solving!

A must-see for those who are struggling with insufficient storage space for operators and materials, want to review the management of packaging materials, or are handling products that are difficult to package and wrap!

This document addresses common issues related to packaging, packing, and logistics. It specifically highlights numerous challenges faced in logistics settings, such as "insufficient storage space" and "the need to reassess the management of packaging materials," and provides solutions for each issue. If you are facing any difficulties in the logistics field regarding packaging or packing, please take a look. ◆ We are currently offering case studies as a gift! You can view them via PDF download. 【Must-see for those who fit the following criteria】 ■ Insufficient storage space for workers or materials ■ Want to reassess the management of packaging materials ■ Considering reducing environmental impact related to logistics ■ Handling products that are difficult to package or pack *For more details, please refer to the PDF download. Feel free to contact us as well.

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[Cardboard/Reinforced Cardboard] "Contributes to improving box filling rate" Proposal case study

We will hone our skills in proposing interior packaging materials and contribute to improving the filling rate of boxes.

To customers who are planning, manufacturing, and selling products that are difficult to package, we will establish a flexible production system that allows for supply starting from just one box. Of course, we consider the cushioning needed to maintain transport quality, but we also aim to improve the filling rate within the packaging box and reduce the workload during unpacking. (Example of use: parts for construction machinery and agricultural equipment) 【Features】 ■ Improved filling rate within the packaging box ■ Proposal to reduce workload during unpacking *For more details, please refer to the PDF document or feel free to contact us.

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Examples of proposals for appropriately selecting materials that meet packaging conditions.

We will carefully select materials that meet the packaging requirements without being limited to cardboard.

To customers who are planning, manufacturing, and selling products that are difficult to package, we have established a flexible production system that allows for supply starting from just one box. For large products that are small in quantity but diverse and cannot fit into cardboard boxes, we carefully create each one daily by combining paper tubes and cardboard. (Example of usage: medium-weight products such as doors and window glass) 【Features】 ■ Large products are made by combining paper tubes and cardboard ■ Each one is carefully crafted daily *For more details, please refer to the PDF document or feel free to contact us.

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[Cardboard/Palette] 'Providing pallets that meet needs' Proposal examples

Based on our track record of proposals grounded in experience, we provide pallets that meet our customers' needs.

To customers considering reducing environmental impact starting from packaging, we propose cost reduction while working on environmental impact reduction and further utilization of high-quality cardboard. We can provide a wide variety of pallets, with different sizes, pressure resistance, and number of insertion points, from small lots to mass production, all with guaranteed quality. 【Features】 ■ Proven track record based on experience ■ Providing a wide variety of pallets with guaranteed quality from small lots to mass production *For more details, please refer to the PDF document or feel free to contact us.

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Recycling system through the management of returnable boxes by UNI-PAK.

We would like to propose reusable tools for your use of UNI-PAK.

To customers considering reducing environmental impact starting from packaging, we propose cost reduction while working on environmental impact reduction and further utilization of high-performance cardboard. By using "UNI-PAK," which utilizes reinforced cardboard, we can suggest reusable tools. Additionally, by utilizing our logistics center, we can also propose box management and logistics operations outsourcing. 【Features】 ■ Suggestions for reusable tools ■ Proposals for box management and logistics operations outsourcing *For more details, please refer to the PDF document or feel free to contact us.

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[Materials/Storage/Inventory Management] 'Storage of supplied materials and inventory management' proposal example

It's fine to use supplied materials! Our company will store and manage the inventory.

Increasing variety of packaging materials. For customers who want to revamp their management, if we can accurately understand the current status of material management and take on site operations, it is possible to eliminate unnecessary materials and integrate them. Just because we do not sell certain materials does not mean we cannot manage inventory. Even with supplied materials, we can make proposals for reducing the number of types and changing materials and specifications while considering shipping performance. 【Features】 ■ Support for supplied materials that we do not sell ■ We can handle any type of material ■ Identify opportunities for improvement in daily operations and propose reductions in the number of types, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[VE/Materials] "Proposal examples for making material costs more affordable."

Billing for material usage linked to shipping performance. We propose material costs in a more affordable manner!

Increasing variety of packaging materials. For customers who want to revamp their management, if we can accurately grasp the current state of material management and take on site operations, it will be possible to eliminate unnecessary materials and integrate them. This is a plan exclusive to customers who entrust their products to our logistics center, where we will manage all materials, including cardboard linked to shipping performance, and bill accordingly. By changing from manufacturing lots to shipping performance lots, we will achieve a reduction in material costs. 【Features】 ■ Cardboard and reinforced cardboard are manufactured by us ■ Warehouse staff manage inventory ■ We can prepare the necessary quantities and respond according to delivery dates ■ Achieve reduction in material costs *For more details, please refer to the PDF document or feel free to contact us.

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[Warehouse/Storage] Proposal case for 'spot storage of heavy large items'

We also offer spot storage for large items weighing close to 3 tons.

For customers who are struggling with a lack of people or space during busy periods, why not entrust the entire logistics process to us and start something new with the freed-up resources? From spot storage for one day or one week to medium- to long-term storage of over six months, please make good use of our available space. Depending on your products, we can handle packaging design and create a packing condition that allows for stacking, which can reduce storage costs. We offer unique proposals from Pack Mizutani. 【Features】 ■ Supports spot storage from one day or one week to medium- to long-term storage of over six months ■ Can provide proposals to reduce storage costs *For more details, please refer to the PDF document or feel free to contact us.

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[Materials/Packaging/Design] 'One-stop service from packaging materials to design'

We design packaging materials and carry out the work in a one-stop manner.

If you are a customer struggling with a lack of people or space during busy periods, why not entrust the entire logistics process to us and start something new with the resources you save? Customers who have traditionally separated material manufacturers and logistics outsourcing can rely on us for a one-stop solution, from the design and manufacturing of packaging materials tailored to your products to the assembly of the work processes. 【Features】 ■ One-stop service from the design and manufacturing of packaging materials tailored to your products to the assembly of work processes. *For more details, please refer to the PDF document or feel free to contact us.

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[Cardboard/Packaging] "Packaging for Irregularly Shaped Products" Proposal Case Study

Even the packaging of irregularly shaped products is carefully crafted with a focus on logistics quality.

For customers who are struggling with a lack of people or space during busy periods, why not entrust the entire logistics process to us and start something new with the freed-up resources? For customers with strict quality requirements, we will definitely implement unique solutions, such as creating dedicated jigs and establishing an environment that prevents errors. In managing a diverse range of products, we will propose practical solutions from the field, such as creating standard operating procedures to prevent contamination and handle delicate items, even in small quantities. 【Features】 ■ Utilize the work know-how we have cultivated so far ■ Shorten customer delivery times ■ Create an environment where anyone can perform the same packaging tasks by developing standard operating procedures *For more details, please refer to the PDF document or feel free to contact us.

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"Logistics Proposal by Pack Mizutani" *Service introduction materials are currently available.

Wide-ranging support for logistics operations such as packaging, packing, assembly, and storage. Resolving issues such as labor shortages and space shortages.

Our company offers a variety of services to address challenges in logistics, such as alleviating labor shortages, responding to diversifying products, and considering environmental impacts. We provide a one-stop solution for logistics operations, including the design and manufacturing of packaging materials, as well as packaging, packing, assembly, and storage at our own warehouses. We can accommodate spot storage for one day or one week, as well as medium to long-term storage for over six months. Additionally, we offer the production of custom-made items to reduce the workload during unpacking. 【We can solve the following problems and concerns】 ■ Insufficient storage space for workers and materials ■ Desire to reassess the management of packaging materials ■ Considering reducing environmental impact related to logistics ■ Handling products that are difficult to package and pack *You can view a PDF document introducing our service offerings. Please feel free to contact us with any inquiries.

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Cardboard "Packaging Design" Proposal Example

Custom-made is our specialty. We aim for packaging design that considers our customers' future needs!

Our company has established a flexible production system that allows us to supply even from a single box for customers who plan, manufacture, and sell products that are difficult to package and wrap. While we can accommodate mass production, we place great importance on carefully designing valuable products even in small lots and producing them with assured quality. We will continue to improve our box-making to meet our customers' expectations. Additionally, with our extensive experience in designing reinforced cardboard, we can create packaging designs for heavy products simply and offer proposals that do not burden costs or packaging work. 【Features】 ■ The grid-like dividers can sufficiently support heavy engines. ■ We carefully select materials that meet packaging conditions, not limited to cardboard. ■ We hone our skills in proposing interior materials for packaging, contributing to improved box fill rates. *For more details, please refer to the PDF document or feel free to contact us.

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[Cardboard/Environment] "Examples of Proposals for Reducing Environmental Impact"

While working to reduce environmental impact, we propose further utilization of cardboard to reduce costs.

We are proposing further utilization of high-quality raw cardboard to customers considering reducing environmental impact starting from packaging. Cardboard is an environmentally friendly container that can be recycled over 95%. By switching from wooden boxes and foam materials to cardboard, industrial waste can be redirected to recycled paper collection, contributing to environmental impact reduction immediately. Additionally, we can provide a wide variety of pallets, with different sizes, pressure resistance, and number of insertion points, ensuring high quality from small lots to mass production. 【Features】 ■ Proposal of a reuse system through box management using UNI-PAK ■ Providing pallets that meet customer needs based on proven experience *For more details, please refer to the PDF materials or feel free to contact us.

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[Cardboard/Materials] "I want to completely revamp material management" Proposal Case Study

We will completely manage the stress of material arrangement all at once!

We propose our unique inventory management system, which is focused on the customer's perspective, for customers who want to completely revamp the management of the increasing variety of packaging materials. We have received many inquiries regarding the expansion of material management space due to lot purchases based on the supplier's convenience, particularly for various types of materials including cardboard in logistics sites. By handling the entire process from packaging to shipping at our logistics center, we enable the arrangement and management of materials according to the situation. We have taken measures to delegate the previously problematic material arrangement, leading to a reduction in inventory space. As a result, our customers have expressed satisfaction, stating that their stress regarding material arrangement has been alleviated. 【Features】 ■ We manufacture cardboard and reinforced cardboard, with warehouse staff managing inventory. ■ We can store and manage inventory for supplied materials (which we do not sell) as well. *For more details, please refer to the PDF document or feel free to contact us.

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[Logistics/Warehouse/Packaging/Design/Storage] 'Lack of People and Space' Proposal Examples

Leveraging our strengths as a cardboard manufacturing company, we propose logistics solutions that include packaging to our customers.

We propose complete outsourcing of logistics operations to customers who are struggling with a lack of personnel or space during busy periods. It is possible for us to take on the actual work at the customer's logistics site, or if you bring your products to our logistics center, we can not only store them but also handle the logistics activities on your behalf. By flexibly responding to spot demand arising from seasonal fluctuations and changes in product sales, we aim to alleviate future logistics concerns. 【Features】 ■ Careful handling of packaging for irregularly shaped products with a focus on logistics quality ■ Designing from packaging materials and performing operations in a one-stop manner ■ Spot storage for large products weighing close to 3 tons is also possible *For more details, please refer to the PDF document or feel free to contact us.

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Emuneji

[Patent pending/Design registered] Various fixing methods can be devised according to the application.

"Emuneji" can secure flaps and sheets of 2A (screw side) + 2A or 2A (screw side) + 3A for fixing reinforced cardboard. If you don't have tools during unpacking, it can be removed with a coin. Additionally, securing it during packaging can reduce transportation costs and warehouse storage costs. This product is currently patent pending and has been design registered. 【Features】 ■ Excellent workability and easy to secure ■ Reduces transportation costs and warehouse storage costs by securing during packaging ■ Easier to separate for disposal than stitching ■ Does not compromise appearance compared to stitching or tape securing *For more details, please refer to the PDF materials or feel free to contact us.

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Cardboard "Hybrid Grid Lines"

Cardboard that makes folding work easier! It simplifies the packaging process for various products.

"Hybrid crease" refers to a new processing method that adds creases to conventional A-style cardboard, eliminating damage to boxes during external folding and making the work easier. It can be externally folded with about half the force. There are no molding defects caused by external folding. With this product, issues such as reduced compressive strength, crease splitting (in double-sided cases), box distortion, and overlapping flaps are also resolved. [Features] - The flaps have less rebound, making it easier to insert products (flap external folding retention) - The strength of the box remains unchanged - Prevents crease splitting - Boxes can be stacked neatly without distortion - No die cutting required *For more details, please refer to the PDF document or feel free to contact us.

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Cardboard "Hybrid Lined × Dual Open Box"

Cut the top surface in one action! Cardboard that makes packing and unpacking easier.

Introducing the 'Hybrid Line × Dual Open Box' born from the Retail Mate series, a new package that transforms the on-site experience. This product features a new way to open it by cutting the top surface with a single action. It also allows for the traditional opening method with a 2-way unpacking option. It enables safe and secure product display without the need for a cutter. 【Features】 ■ Reduces product display work time ■ Decreases lost sales opportunities ■ Can be produced without changing the manufacturing line ■ Allows for safe and secure product display without the need for a cutter *For more details, please refer to the PDF document or feel free to contact us.

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Proposal from a logistics perspective

It's not just about manufacturing; we think about the next step of "delivering" as well.

At Pack Mizutani, we not only manufacture packages but also offer logistics services that encompass storage and shipping, starting from packaging and packing. From one-way specifications to returnable boxes, we respond to suitable logistics with high product capabilities. With our unique perspective as a company that has been responsible for packaging, we optimize the packaging and packing of products, leading to a reduction in total logistics costs while aiming to improve logistics quality. **Three Benefits of PM Logistics (Logistics Services)** ■ Leads to improved logistics quality → We improve logistics QCD with unique know-how cultivated through our relationships with automobile manufacturers. ■ Space-saving and short-term storage services available → We can start providing logistics services with storage from just 10 tsubo (approximately 33 square meters) on a monthly basis. ■ Smarter packaging → Our packaging design team improves the materials currently in use to eliminate waste in design. *For more details, please refer to the PDF materials or feel free to contact us.*

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Packaging and Packing Examples by Tri-Wall

Unimaginable strength of surprise. Introducing packaging and packing examples by Tri-Wall.

"Tri-Wall Pack" is a heavy-duty packaging material. Pack Mizutani has refined its box-making technology using Tri-Wall materials for nearly half a century, achieving overwhelming cost performance and reducing environmental impact. Our company has a track record of packaging and packing with Tri-Wall and wooden pallets, as well as all-paper packages. [Packaging and Packing Examples (Excerpt)] ■ Tri-Wall Package (Tri-Wall × Wooden Pallet) → Optimization of one-way export products up to 500 kg ■ Collective Package (All-Paper Package) → Excellent design capabilities for products sensitive to protrusions and cushioning *For more details, please refer to the PDF materials or feel free to contact us.

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Customizable cardboard boxes

Equipped with one of the largest printing machines in the country! "Heavy, thick, long, and large" – all of it is custom-made.

Pack Mizutani has introduced one of the largest printing machines in the country and excels in BIG BOX production technology. We can provide custom-made packaging suitable for any product, with immediate delivery available for small lots. Additionally, our production line can accommodate a wide variety of processes such as cutting, pasting, and nailing, enabling us to meet various customer needs with optimal packaging solutions. 【Features of cardboard products】 ■Optimal design and space-saving ■Resource-saving and reduction of packaging materials ■Differentiation in planning and cushioning design *For more details, please refer to the PDF document or feel free to contact us.

  • Packaging materials

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Three Powers to Achieve Packaging Performance

Aiming for packaging that will move you, optimizing everything from the "box" to the "delivery."

We prioritize the expression, performance, and capability of "packaging" and continue to work on creating the future of packaging, which is the true essence of our message regarding packaging performance. Our company aims to be a packaging performance company through our "design capability" that maximizes the expressive potential of packaging materials, our "product capability" that responds to the needs of each customer, and our "logistics proposal capability" that accommodates advanced logistics. 【Features】 ■ Design Capability Proposing suitable packaging in any situation ■ Product Capability Three pillars: cardboard, heavy-duty cardboard, and cardboard pallets All with prompt delivery, high quality, and high added value ■ Logistics Proposal Capability Executing total packaging that encompasses everything from the storage of customers' products to actual operational services *For more details, please refer to the PDF materials or feel free to contact us.

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About the equipment

Introducing the equipment that supports our product strength and proposal capabilities!

What allows us to confidently make proposals to our customers is not only the expertise and experience of each employee but also the fact that we are equipped with advanced facilities. For example, we have one of Japan's largest large-format printing machines. This machine enables us to perform various processes such as cutting and printing packaging materials for heavy items all at once. In addition, we possess processing machines suitable for small lot production of packaging materials for heavy items, such as A-style cases and sleeves, as well as the UPS-2.7M Plum μ Super, which can handle everything from printing to line drawing and groove cutting in one go. 【Equipment】 ■ Jumbo Print Plotter ■ TY-3 Type for Tri-Wall Processing ■ UPS-2.7M Plum μ Super *For more details, please refer to the PDF document or feel free to contact us.

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Logistics services from packaging and packing to storage and shipping.

Unique to packaging companies, product wrapping and packing! We aim to reduce total logistics costs while improving logistics quality!

We provide a total packaging solution that encompasses everything from the storage of your products to the actual service work. By reviewing packaging, we can propose cost reductions related to your logistics. We also excel in improving unit loads (packaging forms) to accommodate increasingly complex logistics, as well as suggesting VE/VA for existing packaging. You can trust us with all your packaging needs. 【Features】 ■ Proposals for packaging and packing from small parts to large heavy components ■ Thorough inspection system and reliable logistics quality ■ Total support from storage to shipping *For more details, please download the PDF or feel free to contact us.

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