大阪ガスケミカル株式会社　奈良表面加工センター List of Products and Services

■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Dirt such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas that do not require processing. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting material. 2. Thermal Spraying Process: By spraying molten metal or ceramic particles onto the base material using a heat source, form a coating with functional properties on the surface of the base material. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Depending on the customer's usage conditions, applications, and characteristics, perform fluororesin or silicone resin coating. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Perform finishing such as polishing according to specifications. Propose adjustments based on surface roughness and film thickness suitable for the customer's usage environment.

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Our fluorine and silicone coatings require baking to exhibit high-performance characteristics. We utilize our seven baking furnaces, tailored to the substrate, to process at the optimal temperature range. We are equipped with a 10-ton crane, allowing for the processing of large and long items in our maximum-sized baking furnace of 2.5m x 2.5m x 10m, as well as smaller furnaces suitable for small item processing. Additionally, we have a large blast chamber, painting booth, and thermal spraying booth, enabling us to accommodate various processing requests.

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In the Fine Materials Division, we are developing fluorine compounds with excellent optical properties and heat resistance based on the coal chemical technology we have cultivated over many years, for use in camera lenses for smartphones and semiconductor-related materials. We also propose solutions to the challenges of metal surfaces in industrial equipment used under harsh conditions, and we provide contract processing for surface treatments that demonstrate outstanding effectiveness in non-stick and wear-resistant components. 【Business Overview】 ■ Fine Materials - We develop and manufacture various resins, including thermoplastic, thermosetting, and photo-curable resins, centered around fluorine compounds with distinctive structures. These resins are particularly excellent in optical properties and heat resistance, contributing to the advancement of high functionality for smartphone camera lenses, liquid crystal display materials, and semiconductor-related materials. - Additionally, we offer the production and sale of compatibilizers that allow normally difficult-to-mix resins such as PE and PET to blend, as well as flow enhancers for high-viscosity resins. ■ Surface Treatment Processing - We conduct contract processing focused on non-stick properties for metal surfaces and resin materials. Our coatings have a proven track record in various fields, including paper manufacturing, food, chemical industry, textiles, automotive, and equipment. *For more details, please refer to the related links or feel free to contact us.

• Other commercial buildings and service facilities

Our company uses a special coating technology that combines organic materials such as fluororesin and silicone resin with inorganic materials like ceramics to provide contract processing of surface treatments that solve adhesion (non-stick), sliding (slip), wear (abrasion resistance), and corrosion (corrosion resistance) issues in industrial machinery across various fields including chemicals, paper, automotive, food, textiles, and hygiene products. We offer high-performance non-stick and sliding solutions tailored to our customers' needs and usage environments, backed by a diverse range of processing recipes. 【Features】 ■ Coating is possible on large substrates measuring 2.5m x 2.5m x 10m ■ We propose better surface treatments for various manufacturing process challenges ■ Solutions and improvements for adhesion issues on metal surfaces using fluororesin and silicone resin We also accept requests for evaluation samples and prototypes. Please feel free to contact us through the inquiry form.

• Safety and consumables
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We would like to introduce our "Anti-Slip Thermal Spray." It eliminates the slipperiness of metal surfaces caused by rainy days or wet feet, preventing falls due to slipping while walking. Additionally, it can prevent slips and falls caused by bicycles and motorcycles. It is also resistant to peeling in areas where vehicles pass, making it significantly more durable and wear-resistant compared to anti-slip coatings. Furthermore, it can be applied to feeding components of machinery and equipment. By applying it to various rollers and conveyor parts, it prevents product slipping. 【Features】 ■ Prevents falls due to slipping while walking ■ Prevents slips and falls caused by bicycles and motorcycles ■ Can be applied to feeding components of machinery and equipment *For more details, please refer to the related links or feel free to contact us.

• Special Construction Method

"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

• Safety and consumables