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The metal fixed-type PC method involves drilling insert holes into the back of large tiles and embedding special anchors (brick anchors/geared anchors). By pouring concrete while the CR connector is attached, it reliably joins the insulated large tiles to the structural concrete. The elastic layer of the insulation material isolates the concrete, preventing the occurrence of cracks. 【Overview】 ■ Brick Anchor - By drilling elliptical holes, it physically prevents the anchor from being pulled out. ■ Geared Anchor - The number of gear-shaped blades further secures the connection with the tile. ■ CR Connector - A product designed for easy manual installation during concrete filling. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "gear anchor processing" using the tile pre-attached PCa method. The tile thickness starts from 9mm, and the tensile failure load (for a tile thickness of 13mm) is 2,700n (equivalent to 275kgf). Please feel free to contact us when you need our services. 【Overview】 ■ Tile thickness: 9mm and above ■ Tensile failure load (for a tile thickness of 13mm): 2,700n (equivalent to 275kgf) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "Brick Anchor Processing" using the tile pre-attached PCa method. The tile thickness starts from 13.0mm, with a tensile failure load (for a tile thickness of 13mm) of 3,000n (equivalent to 305kgf). Please feel free to contact us when you need our services. 【Overview】 ■ Tile thickness: 13.0mm and above ■ Tensile failure load (for a tile thickness of 13mm): 3,000n (equivalent to 305kgf) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we provide "shatterproof processing" for dry construction methods. We assist in future architecture projects such as redevelopment buildings, condominiums, hospitals, and schools across Japan. Please feel free to contact us when you need our services. 【Shatterproof Processing】 ■ For hardware-fixed dry construction methods ■ For louvers *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce an example of the rivet method using large tile elastic adhesive and fall prevention auxiliary tools (rivets) in the case of stainless wire. According to the layout diagram, we will mark the layout from the reference line. If there are dimensional discrepancies with the tile layout or misalignments with the positions of windows and other fixtures, we will consult with the supervising engineer and make necessary corrections. Stainless wire and (plates) are used for mortar substrate treatment on concrete, ALC panels, extruded boards, etc. If there are large gaps in the tile substrate, stainless wire is more suitable. [Overview] ■ It is safer when supported with L-shaped brackets. ■ If there are irregularities in the structure, stainless wire offers better workability. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "hole-in-one processing" for fall prevention auxiliary fittings. It is suitable for ceramic tiles, stone, and bricks, with a tensile failure load of over 1,500 N. Please feel free to contact us when you need our services. 【Overview】 ■ Well-suited for ceramic tiles, stone, and bricks ■ Tensile failure load: over 1,500 N *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "SUS net processing" for fall prevention auxiliary fittings. The tile thickness ranges from 3mm to 6mm, making it suitable for thin large tiles (3,000mm + 1,500mm). The tensile failure load is over 1,500n (equivalent to 152kgf). Please feel free to contact us when you need our services. 【Overview】 ■ Tile thickness: 3mm to 6mm ■ Suitable for thin large tiles: 3,000mm + 1,500mm ■ Tensile failure load: over 1,500n (equivalent to 152kgf) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "rivet processing" for fall prevention auxiliary fittings. The tile thickness is from 8.5mm, with a tensile failure load of 1,500N (equivalent to 152kgf) or more. Please feel free to contact us when you need our services. 【Overview】 ■ Tile thickness: 8.5mm and above ■ Available in two types: stainless wire and stainless plate ■ Tensile failure load: 1,500N (equivalent to 152kgf) or more *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "special processing for large tiles." We accommodate mirror-finish skirting boards, hole drilling, polygon processing, non-slip step nose processing, non-slip R processing, and oval processing. Please feel free to contact us when you need our services. 【Special Processing for Large Tiles (Partial)】 ■ Rising frame processing ■ Corner rising frame processing ■ Stop (Yodo) processing ■ Mirror-finish skirting board ■ Hole drilling ■ Polygon processing *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAt Orion Ceramic Co., Ltd., we perform "tile adhesive processing." Everything from order receipt to shipping is managed by computer. We can process sizes from 25mm to 1,800mm. We can accommodate mosaic tiles, two-piece curves, two-piece tesserae, three-sided magusa, and special surface shapes. 【Everything from order receipt to shipping is managed by computer】 1. Material procurement 2. Cutting 3. Polishing 4. Adhesion 5. Finishing and inspection 6. Packaging *For more details, please download the PDF or feel free to contact us.
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Free membership registration(Technical Advice) Ministry of Land, Infrastructure, Transport and Tourism Housing Bureau, August 2, 2024 Regarding the handling of exterior wall tiles bonded with organic adhesives equipped with fall prevention measures in periodic inspection reports of buildings The rivet method has been treated the same as dry construction methods as a measure to ensure the safety of pedestrians, etc., in the context of "the condition of deterioration and damage of tiles, stone cladding, etc." *Documentation such as construction records is required. The rivet method mechanically secures tiles using rivets as fall prevention (detachment prevention) aids and fixes them to concrete screws attached to the structure with stainless steel wire (plate). It has a stable strength of over 800N (Newtons) and has many adoption records from local general contractors to major general contractors. [Features] ■ Tensile strength test data available (National Tile Inspection and Technology Association) ■ Stable strength of over 800N (81.5kgf) ■ Achievements of 800 sites and 20,000 square meters (rapid increase in recent years) ■ Numerous adoption records from local general contractors to major general contractors ■ Tile sizes from 300mm to 600×1200mm with a thickness of 6mm or more *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOrion Ceramic Co., Ltd. is engaged in secondary processing of exterior wall tiles, adhesive business, and PC (precast concrete) business. In the adhesive processing business, we process tiles used for building exteriors into various shapes according to their applications, handling mosaic tiles, two-way curves, and three-sided moldings, among others. In the PC pack processing business, we perform pack processing of tiles with various surface shapes. Please feel free to contact us if you have any inquiries. 【Business Activities】 ■ Secondary processing of exterior wall tiles ■ Adhesive business ■ PC (precast concrete) business *For more details, please download the PDF or contact us.
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Free membership registrationWe would like to introduce our "Water Jet Cutter." Our company can process your company name and logo into high-quality tiles, allowing for different settings depending on whether you use external or internal text. Additionally, the cutting data is created using computer-specific software to generate outline shapes, which are then transferred to the machine. The nozzle and water pressure are adjusted based on the hardness and thickness of the material, and the water cutting is done automatically from there. 【Features】 ■ Can be processed into high-quality tiles ■ Different settings for using external text versus internal text ■ When using both, pieces cut separately for inside and outside can be combined ■ Cutting data is created using computer-specific software to generate outline shapes ■ Nozzle and water pressure are adjusted based on the hardness and thickness of the material, followed by automatic water cutting ■ If the data is the same, any number of pieces can be produced with the same quality *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce our "super large tile processing." We can process tiles up to a maximum size of 3600mm x 1600mm. In addition to cutting super large tiles, we also offer special cutting services. Please feel free to contact us when you need our services. 【Features】 ■ Processing is possible up to a maximum size of 3600mm x 1600mm. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "large-format tile processing" services. To meet the diverse needs for various applications, we offer a wide range of processing options. We can also process ultra-large tiles measuring 3000mm x 1500mm. Additionally, we can create various dimensions and shapes for thresholds and skirting boards to match the layout of your room, using large-format tiles such as 400mm, 600mm, and 1200mm x 600mm. 【Processing Items (Partial)】 ■ Cutting processing ■ Stopping processing (Yodo processing) ■ Thickness adjustment processing ■ Notching (cutting out) ■ Adhesive processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "rivet processing" we perform is suitable for large-format tiles using an elastic bond adhesive combined anchor method. Additionally, "SUS net processing" is ideal for thin large-format tiles, and "hole-in-one processing" is well-suited for wet tiles, stone, and brick. We also offer "splash prevention with all-weather tape" and "splash prevention with back mesh processing." Please feel free to contact us when you need our services. 【Rivet Processing Features】 ■ For elastic bond adhesive combined anchor method ■ Suitable for large-format tiles ■ Tensile failure load is over 800N *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce our "PC Pack Processing." We have been involved in over 2,000 projects using the PC method for tile curtain walls, and as a result of accumulating achievements and trust, we possess the know-how to convert a wide variety of surface shapes and sizes of tiles into PC. Additionally, we also handle the expansion paper "Oripi" used during panel casting at PC factories. Please feel free to contact us if you need our services. 【Features】 ■ CAD operators are assigned to each factory ■ We have established an organizational structure that allows customers to place orders and manage drawings with confidence ■ We can convert various surface shapes and sizes of tiles into PC *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce our "Tile Pre-Installation (Metal Fixed Type) PC Method." This is a highly reliable method that firmly bonds insulated large tiles to structural concrete, preventing the occurrence of cracks by using an elastic layer of insulation material to insulate the concrete. We offer "Brick Anchor Processing" for tiles with a thickness of 13.0mm and above, and "Gear Anchor Processing" for tiles with a thickness of 9mm and above. 【Features】 ■ A highly reliable method that firmly bonds insulated large tiles to structural concrete. ■ Prevents the occurrence of cracks by insulating the concrete. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce our "SUS Net Processing" for the large tile partial adhesive installation method that we offer. It is suitable for thin large-format tiles, with a tensile failure load of over 1500N. Please feel free to contact us when you need our services. 【Features】 ■ For large tile partial adhesive installation method ■ Suitable for thin large-format tiles 3600–1600 (tile thickness 3mm, 6mm) ■ Tensile failure load of over 1500N *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce our "Gear Anchor Processing." It is suitable for large-format tile PC insulation methods, with a tensile failure load of over 2700N. We have newly developed the "Gear Anchor Method" as a combination type PC insulation method for large-format tiles. Please feel free to contact us when you need our services. 【Features】 ■ For dry construction methods / PC methods ■ Suitable for large-format tile PC insulation methods ■ In the case of large-format tile dry construction methods, anti-splash processing on the back side is also possible ■ Tensile failure load of over 2700N *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce our "Brick Anchor Processing." Designed for dry construction methods and PC construction methods, it achieves strong bonding power. We have newly developed the "Brick Anchor Method" as a combined hardware type PC insulation method suitable for large tiles. Please feel free to contact us when you need our services. 【Features】 ■ For dry construction methods / PC construction methods ■ Suitable for large tile PC insulation methods ■ Tensile failure load of over 3000N *For more details, please refer to the related links or feel free to contact us.
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