日東工作所 List of Products and Services

☆Introduction of this processing case Meeting: Inquire about the processed products. Design and drafting: Select materials and perform design and drafting using CAD, then confirm with the company. Material selection: A2017 (aluminum) (we arrange the materials). Quantity: 2 pieces Surface treatment: None Repeat: None Actual steps taken (processing process) 1. Material arrangement 2. Processing step 1: Four-sided machining on a vertical milling machine (The flatness of the material thickness is acceptable as is for product use, so only four-sided machining is done for cost reduction.) 3. Processing step 2: Drilling and square window processing, and chamfering on a ram-type vertical milling machine. 4. Inspection and delivery: After confirming the processing quality (inspection), delivery is made. ☆We also welcome simple machining requests, so please feel free to consult with us.

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005【Our Technical Capabilities_001】2024/08/06 This time, we will explain our technical capabilities focusing on the Banquel-type rotary engine [NR series] from Nitto Kogyo Co., Ltd., which has raised our company's profile, specifically the rotor housing (hereafter referred to as "housing") and rotor, which are key components. ☆ Introduction of Housing and Rotor These components are manufactured through total machining from materials. They cannot be completed in a single process and require several steps to reach the finished product. We consider the machining methods and sequences, and design and manufacture jigs for processing. After setting the parts in the machine (jig) and completing the machining, we perform the task of removing them, which can lead to cumulative errors. Reducing these errors is also the strength of our jigs. ☆ Key Technical Points - Jig Design: We leverage our know-how in devising machining methods and jig design. - Minimization of Cumulative Errors: We devise jigs to reduce errors that occur when removing a part from the machine after one process and reattaching it for the next process. - Development Capability: We consistently carry out everything from concept and design to prototype production, testing, mass production prototypes, mass production, and sales. ◎ We also welcome simple machining requests, so please feel free to consult with us.

• Manufacturing Equipment

☆Introduction of Specific Processing Examples For example, we will introduce the processing of machine parts as follows: - Material: S50C (steel) (material arranged by our company) - Quantity: 30 pieces - Processing Steps: 6-sided machining on a vertical milling machine and drilling operations - Repeat: None The above processing was carried out using a general-purpose vertical milling machine and a machining center (MC). (No design or manufacturing of processing jigs) The specific steps are as follows: 1) 6-sided machining: All surfaces of the material are milled. 2) Drilling operations: Drilling and chamfering are performed using a drill on the MC. 3) Inspection and Shipping: After inspecting all completed parts and confirming quality, they are delivered using courier services. ☆Support for Distant Companies For distant companies, meetings can be conducted via web conferencing or email, and deliveries will be handled reliably. ☆Nitto Kousakusho Co., Ltd.'s Attitude We value responding to customer needs, no matter how small the request may be. We welcome simple machining requests, so please feel free to consult with us. #Part Manufacturing #Manufacturing Process #Mechanical Design #Small Lot Production #Medium Lot Production #Single Item Processing #General Purpose Machining

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Technical Capabilities of Nitto Kogyo Co., Ltd. ~Successful Development Case of an Ultra-Miniature Wankel Rotary Engine (0.137cc)~ In 2000, we received a request from a certain university in the United States to design and manufacture an ultra-miniature Wankel rotary engine (RE). The key to the success of this project was the realization of an ultra-miniature RE that could operate 100% independently. The university had been developing several ultra-small REs independently, but when the starter output was reduced to below 50%, the operation would stop, making development difficult. Consequently, the university reached out to us, focusing on our NR-20 series. After receiving a detailed explanation of the project, we utilized our unique technology to start the design and development from scratch. As a result, we completed an ultra-miniature RE with a displacement of 0.137cc, which was smaller than the university's prototype. After delivery, it was reported that the operation test using hydrogen fuel at the university successfully achieved 100% independent operation. This led to the realization of the world's smallest independently operable RE at that time, proving our technical capabilities to the world. ◎ We also welcome simple machining requests, so please feel free to consult with us. #Small Lot Machining #Medium Lot Machining #Single Item Machining #General Machining

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008【Our Technical Expertise】2024/08/15 ~Machining Case of Machined Heat Sinks: Deep Fin Grooves~ This time, we will introduce a successful machining case involving small to medium lots of 30 to 50 pieces. The product name is heat sink, and machining was carried out based on the following specifications. We received a request to manufacture a monolithic heat sink with fins machined out. In this machining process, there was a challenge due to the deep fin grooves, which made the fins prone to damage during processing. However, leveraging our long-standing expertise in jig manufacturing and machining know-how, we were able to successfully complete and deliver the product. In particular, we responded quickly to the relatively small lot of 30 pieces and met our customer's requirements effectively. Our company provides reliable products with high technical expertise even in small to medium lot metal and machining processes. ◎ If you have any inquiries regarding metal processing or machining, please feel free to contact us. We also welcome simple machining requests, so do not hesitate to reach out. #MetalProcessing #Machining #SmallLotProduction #MediumLotProduction #PrecisionMachining #RotaryEngine

• Other interior and exterior systems and units

~Successful Case of Denture Polishing Machine Development~ I will talk about the development of a denture polishing machine. The client's request was to polish more than 15 dentures at once, significantly reducing the polishing time compared to conventional machines. However, the client did not have the know-how or dedicated department for developing specialized machines, so all development was entrusted to our company. Leveraging our long-standing expertise in designing and manufacturing jigs and specialized machines, as well as our machining track record, we devised a unique concept for a specialized machine. First, we designed and manufactured a test machine to check the polishing quality using several dentures. After that, we designed and manufactured the completed machine, as shown in the photo, and delivered it to the client. As a result, we confirmed that we could polish nearly double the number of dentures in a shorter time than the conventional machine. This development significantly improved the client's production efficiency. ◎ If you have any inquiries regarding [metal processing] or [machining], please feel free to contact us. We also welcome simple machining requests, so do not hesitate to consult with us. #MetalProcessing #PrototypeProcessing #SingleItemProcessing #SmallLotProduction #JigManufacturing #ManufacturingIndustryInOsaka #RotaryEngin

• Other interior and exterior systems and units

We are Nitto Kousakusho Co., Ltd., engaged in precision machining in Hirakata City, Osaka Prefecture. 012 [Our Technical Capabilities] 2024/09/10 ~Development Case of Public Bath Equipment with One-Stop Support~ The client was a construction company for public baths, and they had a specific request to "rotate the bubble jet nozzle to enhance the massage effect." However, the client lacked the know-how for equipment development, so our company took the lead in advancing the project. The project progressed through repeated meetings with the client, and we devised and designed a bubble jet nozzle rotation mechanism that does not use electrical components for safety reasons. Leveraging our know-how in jig making and our track record in machining, we designed and manufactured a unique mechanism. The prototype was successful, and we completed the production and delivery of the mass-produced items without any issues. Our technical capabilities were recognized in this project, leading to the acceptance of new projects. Materials: Stainless Steel ◎ Our company offers a wide range of services from simple machining and small to medium lot processing to consulting. Please feel free to contact us. #SmallMediumLotMachining #GeneralMachining #MechanicalPartsDesignManufacturing #RotaryEngine #MachiningPrototypeConsulting #MachiningOfWeldedStructures #nitto

• Other commercial buildings and service facilities

~Success Case of Prototype Folding Bicycle Processing~ The client conceived, designed, and drafted the plans, and our company was responsible for the machining based on those drawings. The material used was a special aluminum alloy provided by the client that is not commonly available in the market. We processed parts for one complete bicycle, including the "folding main frame, wheels, fork, etc." Due to cost considerations, we processed only the requested parts without any spares. Initially, we were concerned about potential machining errors due to the high number of processes and the complexity of the shapes. Any machining errors would require rework, such as welding, which could lead to color changes in the reworked areas after surface treatment, resulting in defects and necessitating a remake. However, we successfully completed and delivered all parts without a single machining error. The final product achieved a balance of durability and aesthetics. This project proceeded smoothly through all stages and received high praise from the client. The ability to deliver without any remakes demonstrates our high level of technical skill. This case exemplifies our capability to handle special materials and our high-precision machining technology. Moving forward, we will continue to support the realization of ideas and respond to our customers' needs.

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~Examples of Single Item Processing~ This time, I will talk about a request for the production of aluminum pipe caps. The request was for the caps to fit securely onto the inner diameter of the pipe without the use of tools and to not come off even when turned upside down. The pipes were provided by the client, and after processing them to the specified length at our company, we measured the inner diameter of the pipe. Based on the measurement results, we machined the fitting part of the cap using a general-purpose lathe. The client confirmed that the fit was as desired, and we successfully completed the delivery. Material: Aluminum (sourced by us) Quantity: 2 pieces Capabilities Materials: Steel, stainless steel, aluminum, brass, copper, castings, and others Quantity: Single item processing up to 30 pieces (track record: 5000 pieces/LOT) ◎ We offer a wide range of services from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to contact us. ◎ If you have a desired price, please let us know. #SmallLotMachining #MediumLotMachining #SingleItemProcessing #GeneralMachining #RotaryEngine #MachiningConsultant #PrototypeConsultant #nitto-mfg

• Other fixtures and fittings

~Success Case of Medical Device Development~ 016 [Our Technical Capabilities] We are Nitto Kousakusho Co., Ltd., engaged in [precision machining] in Osaka Prefecture. We offer a wide range of services, from [single-item processing] and [small-lot processing] to [medium-lot processing], as well as support for [jigs], [special-purpose machines], and [prototypes], delivering reliable quality through our unique technical capabilities as a comprehensive manufacturing company. This time, at the request of a medical device manufacturer, we concretized the client's concept and produced a prototype. The client lacked know-how regarding the development of this type of device and entrusted the development entirely to us. We held several meetings with the client, devised the mechanism for the medical device, and provided consistent support from design to drafting and prototype production. Furthermore, the prototype was tested at a certain university (medical school), yielding favorable results. As a result, we successfully delivered the prototype and received high praise from the client. ◎ We offer a wide range of services, from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #SmallMediumLotMachining #GeneralMachining #RotaryEngine

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017【Our Technical Expertise】2024/10/11 ~Successful Case of Machining 500 Sets~ We are Nitto Kousakusho Co., Ltd., engaged in precision machining in Hirakata City, Osaka Prefecture. This time, we would like to introduce a case of machining 500 sets. (This time, we carried out the entire process from material procurement to surface treatment.) The machining this time involved a repeat production of 500 sets, utilizing our long-cultivated know-how in jig manufacturing to independently design and produce machining jigs. We implemented efficient and precise machining using NC lathes and machining centers. In particular, the machining jigs we produced this time maintained machining accuracy while achieving work efficiency and cost reduction. This significantly improved productivity and allowed us to provide high-quality parts. Furthermore, we offered significant benefits in terms of cost to the client and successfully completed the delivery. Leveraging our extensive know-how in machining, we will continue to provide optimal solutions in the future. ◎ We offer a wide range of services from simple machining requests and small to medium lot machining to consulting for machining and prototypes. Please feel free to consult with us. ◎ If you have a desired price, please let us know.

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This time, we are discussing the design and manufacturing request for a chamfering tool using a completed bite. The number of processing requests is five, and the selection of materials was handled by our company. We carried out the entire production process from material procurement to surface treatment, achieving an efficient process. First, we discussed the shape of the workpiece and the parts to be chamfered with the client, and utilizing our long-standing know-how in tool manufacturing, we designed the chamfering tool. After several meetings with the client, we successfully completed the production of the chamfering tool. As a result, we produced a high-quality chamfering tool that leveraged our expertise, receiving high praise from the client. This allowed us to successfully complete the delivery and achieve favorable results. ◎ We offer a wide range of services, from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #SmallLotMachining #MediumLotMachining #SingleItemMachining #PrototypeMachining #GeneralMachining #RotaryEngine #MachiningConsultant #PrototypeDevelopmentSupport #nitto-mfg

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019【Our Technical Capabilities】2024/10/28 We are Nitto Kousakusho Co., Ltd., engaged in precision machining in Hirakata City, Osaka Prefecture. We offer a wide range of services, from single-item machining and small to medium lot production to consulting for jigs, dedicated machines, and prototype development support, delivering reliable quality with our unique technical capabilities as a comprehensive manufacturing company. This time, I would like to discuss a request for the design and manufacturing of a dedicated machine (an upward-facing drill press). We received a concept from the client and, contrary to the usual design, inverted the mechanism of the drill press to place the workpiece on top. Depending on the shape of the workpiece, this design offers advantages in efficiency and precision compared to traditional clamping methods. Based on this concept, we handled everything from design to manufacturing, machine control, and painting in a consistent manner, and delivered the initial prototype. After delivery, the results met the client's expectations, leading to an additional request for four more units, ultimately completing the production and delivery of a total of five units. ◎ We provide a wide range of services, from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #General Machining

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021【Our Technical Capabilities】2024/11/08 We are Nitto Kousakusho Co., Ltd., engaged in precision machining in Hirakata City, Osaka Prefecture. We offer a wide range of services, from single-item machining and small to medium lot production to consulting for jigs, dedicated machines, and prototype development support, delivering reliable quality with our unique technical capabilities as a comprehensive manufacturing company. This time, I would like to talk about the "gear section runout inspection machine" requested by a major manufacturer. The client is a company with a production technology department, and we handled everything from design to manufacturing and painting consistently, successfully completing the delivery. ◎ We are open to a wide range of requests, from simple machining orders and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #nitto-mfg #smalllotmachining #mediumlotmachining #singleitemmachining #prototypeprocessing #generalmachining #RotaryEngine #machiningconsultant #supportfornewproductdevelopment

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We are Nitto Manufacturing Co., Ltd., engaged in precision machining in Hirakata City, Osaka Prefecture. We offer a wide range of services, including single-item processing, small and medium lot processing, mass production, jigs, dedicated machines, and prototype development support consulting, delivering reliable quality with our unique technological capabilities as a comprehensive manufacturing company. This time, we would like to introduce our rotary engine "NR Series." The most significant feature of the NR Series is that it faithfully inherits the design philosophy of Dr. Wankel, the inventor of the Wankel rotary engine. Specifically, we precisely incorporate corner seals, side seals, and apex seals, and further enhance the engine's compressibility by adopting a two-part structure for the apex seal, achieving high airtightness and efficiency. ◎ We offer a wide range of services, from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult us. ◎ If you have a desired price, please let us know. #nitto-mfg #small-lot-machining #medium-lot-machining #single-item-processing #prototype-processing #general-machining #machining-consultant #new-product-development-support

• Manufacturing Equipment

NRG-20(E)H/P

• Manufacturing Equipment

This time, we would like to introduce the exhibit "Automatic Sorting Supply Machine" that our company produced for the national permanent exhibition hall (which aligns the direction of parts physically without using sensors, etc.). This device first sorts two types of parts (A and B) that are randomly discharged from the parts supply machine into two categories, and then aligns the direction of the A and B parts to a consistent orientation. After sorting, the parts are returned to the parts supply machine, and the process is repeated endlessly. (As this is an exhibit, no machining of the sorted parts is performed.) We received a report from the exhibition staff stating, "Visitors have repeatedly stopped to watch, and after the staff's explanation, they continue to observe, making it a very interesting exhibit." ◎ We offer a wide range of services, from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #nitto-mfg #smalllotmachining #mediumlotmachining #singleitemmachining #prototypeprocessing #generalmachining #RotaryEngine #machiningconsultant #supportfornewproductdevelopment

• Other commercial buildings and service facilities

The core drill 'NK-SD085' is used to check the following: the equidistant position of the workpiece, the parallelism between the quill and the workpiece side, the center position of the inner and outer diameters of the workpiece, the parallelism between the table and the workpiece (vice jaws), and the perpendicularity between the quill and the top surface of the workpiece.

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~Examples of Single Item Processing~ This time, I will talk about a request for the production of aluminum pipe caps. The request was for the caps to fit securely by hand without using tools, and to not come off even when turned upside down. The pipes were supplied by the client, and after processing them to the specified length at our company, we measured the inner diameter of the pipes and machined the fitting part of the caps using a general-purpose lathe based on the measurement results. The client confirmed that the fit was as desired, and we successfully completed the delivery. Material: Aluminum (sourced by us) Quantity: 2 pieces Capabilities Materials: Steel, stainless steel, aluminum, brass, copper, castings, and others Quantity: Single item processing up to 30 pieces (track record: 5000 pieces/LOT) ◎ We offer a wide range of services from simple machining requests and small to medium lot machining to machining consulting and prototype consulting. Please feel free to consult with us. ◎ If you have a desired price, please let us know. #SmallLotMachining #MediumLotMachining #SingleItemProcessing #GeneralMachining #RotaryEngine #MachiningConsultant #PrototypeConsulting #nitto-mfg

• Subsidiary materials