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  3. 山本製作所 ソリューション事業部
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山本製作所 ソリューション事業部

EstablishmentThe 7th year of the Taisho era.
capital9600Ten thousand
number of employees300
addressYamagata/Higashine-shi/Higashine Ko 5800-1
phone0237-43-8815
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last updated:Jul 12, 2023
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山本製作所 List of Products and Services

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[Case of Styrofoam Reduction Machine] Improved work efficiency by upgrading from kerosene type.

Improvement of work efficiency and reduction of worker burden through the transition from kerosene to electric heating.

Case Study 3: Polystyrene Reduction Machine RE-E1000 ■Industry: Waste Management ■Application: Volume reduction of polystyrene (fish boxes and cushioning materials) 【Customer's Challenges】 The company had been using an oil-based reduction machine introduced over 20 years ago, but due to aging, it had experienced an increase in breakdowns and difficulties in securing parts, prompting them to consider updating their equipment. Previously, the company had to wait for the ingots in the receiving box to cool down before removing them and stacking them on pallets, which was very time-consuming and labor-intensive. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Recycling EPS in Singapore

Introducing a polystyrene reduction machine to the seafood market in Singapore. We are recycling waste polystyrene that was previously incinerated.

Case Study 2: Styrofoam Reduction Machine RE-E502X Industry: Market Relations Application: Styrofoam Reduction in Singapore Customer's Challenges: In Singapore, which has very limited land and a small agricultural area, a large portion of food products is reliant on imports, leading to significant waste generated from Styrofoam associated with logistics. However, unlike in Japan, the discarded Styrofoam is not recycled but is instead transported and incinerated along with other waste. The bulky nature of Styrofoam results in inefficiencies in storage and transportation, causing various issues. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Recycling EPS in Indonesia

Through the introduction of volume reduction machines in the JICA private sector partnership project, we have recycled expanded polystyrene (such as lunch boxes) that was previously disposed of in landfills.

Case Study 5: Styrofoam Reduction Machine RE-E201 ■Industry: Government ■Application: Styrofoam (such as lunch boxes) reduction in Indonesia 【Customer's Challenges】 Indonesia ranks fourth in the world by population and is the second largest emitter of marine plastic waste, following China, making it a serious social issue domestically. With landfills becoming increasingly strained, there are various challenges, including pollution prevention. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Styrofoam Reduction Machine] Achieving smooth operations even during peak times.

Even under the harsh conditions of Hokkaido, we achieved smooth operations at peak times with the capabilities as stated in the catalog.

Case Study 3: Styrofoam Reduction Machine RE-E1500 ■Industry: Waste Management ■Application: Reduction of Styrofoam (fish boxes) 【Customer's Challenges】 The company, which operates industrial waste management in Hokkaido, processes Styrofoam primarily from fish boxes generated by nearby supermarkets and restaurants. They owned two units of Yamamoto Manufacturing's Styrofoam reduction machine, the High Melter RE-E1000 (processing 100kg per hour), but struggled to secure time for reduction processing due to a labor shortage. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Updated to electric heating type as a SDG future city.

In addition to not using fossil fuels, the warm-up time is only 5 minutes and the processing capacity is high, which has improved work efficiency.

Case Study 4: Styrofoam Reduction Machine RE-E201 ■Industry: Government ■Application: Reduction of Styrofoam (such as food trays) 【Customer's Challenges】 The town, rich in nature and thriving in forestry, is promoting "sustainable urban development" as an SDGs future city. At the local cleaning center, Styrofoam and food trays are collected separately from residents for material recycling, and processed into ingots (recycled raw materials) using a reduction machine for shipment. This cleaning center has been using our kerosene reduction machine for about 20 years, but there was an issue with the use of fossil fuels. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Contributing to the solution of waste problems in remote islands.

Introduction of waste reduction machines to remote islands. This will contribute to solving the waste problem associated with the increase in tourists.

Case Study 3: Styrofoam Volume Reduction Machine RE-E201 ■Industry: Recycling Business ■Application: Volume reduction of Styrofoam 【Customer's Challenges】 Founded in 1979 on Miyako Island, Okinawa Prefecture, the company has built a strong track record in the collection and processing of waste, including iron scrap, and has been protecting the environment of Miyako Island for over 20 years. They are particularly recognized by many customers on the island for properly processing approximately 7,000 abandoned vehicles, which had been a long-standing issue due to processing technology and transportation costs from remote islands, and for exporting them off the island. While the company has supported waste processing and recycling on Miyako Island, they had no means to materially recycle Styrofoam. With the increase in tourists, the waste problem has become more pronounced, and the handling of bulky Styrofoam has become a significant challenge for the company. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Volume Reduction Machine] Significant reduction in electricity costs with the introduction of two volume reduction machines.

The introduction of a high melter equipped with a two-system volume reduction unit has significantly reduced electricity costs.

Case Study 3: Styrofoam Reduction Machine RE-E2000 ■Industry: Market Relations ■Application: Reduction of Styrofoam (fish boxes) 【Customer's Challenges】 In Nagasaki Prefecture, blessed with rich fishing grounds such as the East China Sea and Goto Nada, the fish market association is involved in the overall operation, including environmental maintenance of the fish market. This fish market uses a large number of Styrofoam fish boxes daily, with approximately 2,500 boxes (about 450 kg) being disposed of each day. The association was processing the disposed Styrofoam fish boxes using two machines from another manufacturer (150 kg/h) for reduction. Simultaneous operation of the two reduction machines increased power consumption, leading to higher basic fees. The association gave up on simultaneous operation of both machines and opted for operating one at a time while installing a demand monitoring device to keep basic fees down. However, even with this approach, the electricity costs remained high, which was a source of concern for the association. Additionally, during the crushing of Styrofoam and the discharge of ingots, Styrofoam dust would scatter, requiring significant effort for cleanup. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Styrofoam Reduction Machine] Cost-effective Update Utilizing Existing Crushers

By utilizing existing crushers, it has become possible to update while keeping costs down.

Case Study 2 of the Styrofoam Density Reduction Machine RE-E1000A ■Industry: Recycling ■Application: Density reduction of Styrofoam (fish boxes, food trays, cushioning materials for home appliances) 【Customer's Challenges】 The company located in Oita Prefecture is engaged in the material recycling of lightweight and bulky Styrofoam generated from fish boxes and food trays from supermarkets and markets, as well as cushioning materials from electronics retailers. The Styrofoam, which is finely crushed by a shredder, is formed into sheets called ingots by the density reduction machine, and is reborn as a raw material for re-commercialization. Previously, they were using our old model Styrofoam density reduction machine, but due to long-term use, it had deteriorated, leading to issues such as "crushed Styrofoam powder leaking from the gaps of the density reduction machine" and "difficulty in cutting the ingots formed into sheets." *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Plastic Material Identification Device] Challenging Plastic Recycling in a New Business Venture

Challenging plastic recycling as a new business venture. It is being used as a standard for sorting.

Plastic Material Identification Device Case Study 10 ■Industry: Waste Management ■Application: Material confirmation during raw material acceptance, etc. 【Customer's Challenges】 The company, which operates intermediate processing of general waste and collection and transportation of industrial waste in Tokushima Prefecture, is challenging plastic recycling as a new business due to the decrease in mixed plastic acceptance locations within Tokushima City. To promote material recycling, it is necessary to sort the collected business-related plastics by material before intermediate processing, but they started from a point with no experience or know-how. The challenge for the company venturing into this new business was how to identify the material of the raw materials, which is difficult to distinguish by appearance alone. *For more details, please refer to the PDF document or feel free to contact us.*

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Plastic material identification device for separating splash prevention partitions.

Even transparent materials that allow near-infrared light to pass through can be distinguished by placing a reflective ceramic plate against them! [Thanks to you, we've surpassed 200 units sold.]

Many splash prevention partitions have different materials for the screen and the legs, and they cannot be recycled by material unless sorted by material type. However, since they are all transparent, it is extremely difficult to distinguish them visually. The plastic material identification device "Plashiru" has made it possible for anyone to easily perform this material identification task based on the same criteria. Simply place the sensor part on the object to be measured and press the identification button, and the identification result will be displayed on the tablet in about 3 seconds. Even transparent materials that allow near-infrared light to pass through can be identified by placing a reflective ceramic plate against them. Currently, we have received many inquiries and are conducting demonstrations across the country. Please feel free to consult with us first.

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[Case of Plastic Material Identification Device] Prevention of PVC Contamination in RPF Solid Fuel

A simple plastic material identification device found after 10 years. It is useful for producing high-quality RPF.

Plastic Material Identification Device Case Study 9 ■Industry: Recycling Industry ■Application: Prevention of PVC (polyvinyl chloride) contamination in RPF solid fuel, etc. 【Customer's Challenges】 The company, engaged in recycling-type dismantling and waste recycling business in Yamagata Prefecture, compresses and processes "waste plastics" and "paper scraps" emitted from various business locations to produce RPF solid fuel. To manufacture high-quality RPF, it is crucial not to mix raw materials containing halogens, such as PVC. However, it is difficult to determine the plastic material by appearance alone, and in the past, sorting was done using a flame color reaction with copper pipes, which posed a problem due to the labor-intensive nature for on-site workers. Additionally, there are concerns about health risks from inhaling combustion gases. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Plastic Material Identification Device] Material Identification of Plastic Waste in Environmental Education

Since the plastic collected on the coast can be identified on the spot, it serves as a good opportunity for participants to think about how to engage with plastic.

Plastic Material Identification Device Case Study 8 ■Industry: Environmental Research Company ■Application: Material identification of plastic waste in environmental education 【Customer's Challenges】 In the environmental classes held as part of CSR/SDGs activities, participants collect plastic waste on the beach and investigate the material of the plastic waste. However, it was difficult to conduct material analysis on-site. The FT-IR (Fourier Transform Infrared Spectroscopy), used for material analysis in the field of microplastic research, is generally expensive and, in addition to being a precision instrument, its size, weight, and the need for a power supply make it challenging to use outdoors. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Plastic Material Identification Device] Material identification possible in 1/3 of the time.

With the introduction of the compact and portable "Plashiru," which is easy for anyone to use, we can now identify materials in one-third of the time.

Plastic Material Identification Device Case Study 7 ■Industry: Recycling ■Application: Material confirmation of recycled raw materials, etc. 【Customer's Challenges】 The proportion of home appliances in waste has increased, and there is a growing demand for scientific evidence on "how materials are identified and recycled" from the source of disposal. Therefore, the company introduced a plastic material identification device using FTIR (Fourier Transform Infrared Spectroscopy), but it was a stationary model, making it inconvenient to bring to the field for use. *For more details, please refer to the PDF document or feel free to contact us.*

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Case of Styrofoam Reduction Machine: Reducing the burden on workers and shortening work time.

By upgrading to a high melter with automatic ingot molding and cutting functions, the burden on operators has been reduced. The quality of the ingots has also improved.

Case Study 1: EPS Reduction Machine RE-E1000A ■Industry: Recycling ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Aomori Prefecture processes over 15 tons of expanded polystyrene, primarily consisting of fish boxes and cushioning materials generated from food supermarkets, each month. Previously, they used a competitor's reduction machine, but faced issues such as the physical burden on operators due to the need to cool the ingots accumulated in the receiving box, remove them from the box, and stack them on pallets, resulting in longer working hours. Additionally, it was necessary to open the door every time expanded polystyrene was inserted, raising concerns about health issues due to the odors generated. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Reducing maintenance costs by updating existing machines.

By updating the aging existing equipment, we reduced maintenance costs such as electricity and upkeep. At the same time, we achieved space-saving and labor-saving benefits.

Case Study 2: Styrofoam Reduction Machine RE-E201 ■Industry: Other ■Application: Reduction of Styrofoam (packaging material) 【Customer's Challenges】 The company, a group company of a major manufacturer headquartered in Nagano Prefecture, is responsible for logistics and recycling. They collect approximately 700 to 1,000 kg of cushioning material (Styrofoam) generated within the group for product packaging each month. Previously, they used a competitor's Styrofoam reduction machine, but faced issues such as "increased maintenance costs due to aging," a structure that easily accumulates powdered Styrofoam in the crushing and reduction areas leading to "complicated cleaning at the end of operations," and "high energy consumption for electricity and exhaust (deodorization)." Additionally, the large size of the equipment and the significant space it occupies were also concerns. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Preprocessing Machine] Solving the rebound issue during compression packaging.

The introduction of the pre-processing machine has resolved the rebound issue during compression packaging. After the equipment was installed, it became possible for one worker to handle the task.

Case Study 3 of the PET Bottle Preprocessing Machine PBD-5000 Industry: Waste Management Application: Punching and De-liquidization of Business PET Bottles (Preprocessing before Compression) The company primarily collects business PET bottles from waste collection points within JR train stations and from beverage vendors, and ships the bottles to clients after pressing them with a compression packaging machine. However, many of the collected PET bottles still have caps on them, which causes issues during compression packaging due to their rebound. Previously, workers manually loosened the caps to de-gas the bottles, but this was labor-intensive and challenging work. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Solving Rust Issues through Stainless Steel Conversion

Solving the problem of rust caused by salt from fish boxes. This is a polystyrene reduction machine where all pathways are made of stainless steel.

Foam Styrofoam Reduction Machine RE-E502X Case Study 1 Industry: Waste Management Application: Reduction of Foam Styrofoam [Customer's Challenges] The company, which collects foam styrofoam primarily from fish boxes at supermarkets in the prefecture and recycles it, has been using the High Melter for over 10 years. Since the introduction of the first unit (RE-E501X) in 2009, they have been operating at full capacity for reduction work every day for 12 years. In 2011, they introduced the second unit (RE-E502) due to an increase in processing volume. Since the foam styrofoam collected by the company mainly comes from fish boxes, some rust occurred on the reduction machine body and various parts due to salt damage, often necessitating parts replacement. Therefore, when considering the update of the first unit, they were looking for a "rust-resistant reduction machine." The High Melter RE-E502X met this requirement. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Plastic Material Identification Device] Material Identification of Recycled Compound Raw Materials

We have become able to identify the material without relying on skilled workers when receiving raw materials for recycled compound pellets.

Plastic Material Identification Device Case Study 6 ■Industry: Recycling Industry ■Application: Material confirmation during raw material acceptance, etc. 【Customer's Challenges】 The company contributes to the establishment of a circular society by recycling products that have completed their mission into products that people need again. They primarily use container packaging plastics collected from households as raw materials to manufacture recycled plastic compounds. The materials are received in the form of crushed products or pellets, such as "PS," "PP," and "PE," but there are instances where materials of unknown composition are mixed in, which has been a source of concern. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Plastic Material Identification Device] Improvement of Work Efficiency in Material Verification Tasks

It is now possible to immediately identify the material of the plastic samples brought in by customers on the spot. Work efficiency has significantly improved.

Plastic Material Identification Device Case Study 5 ■Industry: Waste Management ■Application: Material verification during raw material acceptance, etc. 【Customer's Challenges】 To achieve a safe, secure, and stable community through their business activities, the company, which engages in intermediate waste processing, management of water supply and sewage facilities, building management, and cleaning services, sorts and recycles the plastics brought in by material type. They used to determine the material of the plastics based on product labeling, but for unknown materials, they had no choice but to confirm with the source of disposal, leading to delays as they had to wait for a response. Additionally, the halt in processing during this time was also problematic. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of PET Bottle Label Separator] Securing Stable Shipping Destinations with Quality Improvement

By removing labels and caps without manual intervention, we were able to secure a stable shipping route.

PET Bottle Label Separator PLS-5000 Case Study 2 ■Industry: Waste Management ■Application: Label separation of business-related PET bottles (pre-treatment before compression) 【Customer's Challenges】 To achieve a safe, secure, and stable community through their business activities, the company, which engages in intermediate waste processing, management of water supply and sewage facilities, building management, and cleaning services, compresses and ships PET bottles collected from Kumamoto Prefecture. The majority of the collected PET bottles come with labels and caps, and some contain leftover drinks or foreign objects. Until now, they have been compressing and packaging the bottles with labels and caps intact before shipping them to recycling companies for further processing. However, they have been troubled by the declining sale prices of bottles with labels and caps, as well as an increasing number of cases where these bottles are simply not accepted. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Work that used to take a full day is now completed in half a day due to increased efficiency.

The introduction of the high melter has increased efficiency and reduced warm-up time, making it possible to complete work that used to take a full day in just half a day.

Case Study 2: EPS Compactor RE-E1000 ■Industry: Waste Management ■Application: Volume reduction of expanded polystyrene and food trays (EPS, PSP) 【Customer's Challenges】 To achieve a safe, secure, and stable community through their business activities, the company engages in intermediate waste processing, management of water supply and sewage facilities, building management, and cleaning services. They collect fish boxes, cushioning materials for home appliances, and food trays from within Kumamoto Prefecture. Previously, they used a competitor's expanded polystyrene compactor, but due to aging, it could not deliver the expected processing capacity, resulting in longer production times for ingots. Additionally, the compactor was of a type with a large heat source, which required more time for warm-up, made the workspace hot, and generated unpleasant odors. *For more details, please refer to the PDF document or feel free to contact us.*

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[Video] How to Use the Plastic Material Identification Device 'Plashiru'

3-second identification. Weight 400g. Anyone, anywhere, easily. This is a usage video for the handheld plastic material identification device 'Plashiru'.

■Video Content This explains how to use the plastic material identification device "Plashiru" (Easy Mode and Pro Mode) concisely.

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[Video] Introduction of the plastic material identification device "Plashiru"

3-second identification. Weight 400g. Anyone, anywhere, easily. This is a product introduction video for the handheld plastic material identification device "Plashiru."

■Video Content This briefly explains the features of the plastic material identification device "Plashiru" and an example of its usage scenario.

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[Case of Styrofoam Reduction Machine] Reducing transportation costs by processing in-house.

By processing expanded polystyrene in-house, we have reduced waste transportation costs. Selling ingots has made it possible to generate new revenue.

Case Study 1: EPS Reduction Machine RE-E201 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company, engaged in the collection and processing of used paper and a wide range of recycling efforts in Hiroshima Prefecture, collects approximately 500 to 1,000 kg of expanded polystyrene monthly from nearby supermarkets and retail stores. In the past, they transported the collected expanded polystyrene to other waste management companies with reduction facilities, but they faced issues with securing storage space in their own factory and the high transportation costs associated with bulky expanded polystyrene. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Volume Reduction Machine] Processing by separating white and colored materials with multiple volume reduction machines.

Multiple volume reduction machines are arranged in parallel, and the expanded polystyrene is sorted into white and colored materials for volume reduction. High-quality, high-value-added ingots are being produced.

Expanded Polystyrene Reduction Machine RE-E502 Case Study 1 ■Industry: Distribution ■Application: Reduction of expanded polystyrene and food trays (EPS・PSP) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Styrofoam Volume Reduction Machine] Reducing Workload with Automatic Arrangement of Ingots

By equipping it with an ingot automatic alignment device, it is now possible to align up to 10 ingots. This allows operators to focus on the task of feeding raw materials.

Case Study 1: EPS Compactor RE-E1000 ■Industry: Waste Management ■Application: Reducing the volume of expanded polystyrene 【Customer's Challenges】 The company, which engages in waste collection, transportation, and cleaning services, collects expanded polystyrene from wholesale markets and department stores in Niigata City. They had been using a competitor's EPS compactor, but due to an increase in collection volume, the processing capacity of the equipment could not keep up, and frequent operational stoppages occurred due to issues related to aging equipment. Therefore, the company considered updating their compactor. Given that many senior workers are present on-site, they consulted our sales representative, requesting a proposal that prioritizes "reducing the burden on workers." *For more details, please refer to the PDF document or feel free to contact us.

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[Case of Styrofoam Reduction Machine] Significant reduction in electricity costs by updating to another company's machine.

Following the first unit, the second unit has been updated. Once again, I felt the advantages in terms of workability, maintainability, and running costs.

Case Study 2: EPS Reduction Machine RE-E1500 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Fukuoka Prefecture collects and transports approximately 15 tons of expanded polystyrene, primarily fish boxes and cushioning materials from retail stores, food factories, and offices, using a packer truck each month. Until now, they had been processing the collected expanded polystyrene with a competitor's reduction machine, but they faced issues with frequent breakdowns due to aging, resulting in inadequate performance. Additionally, the daily cleaning efforts and high electricity costs were significant burdens. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Separation of Input Work and Reduction Work

By installing a stock tank alongside the volume reduction machine, it has become possible to separate the input work from the volume reduction work.

Polystyrene Foam Reduction Machine RE-E1500 Case Study 1 ■Industry: Distribution ■Application: Reduction of polystyrene foam *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Styrofoam Reduction Machine] Zero water bill and halved electricity bill with the update of equipment from another company.

The water bill required for ingot cooling has been reduced to zero. Despite the increase in processing capacity, the electricity costs have been halved. We are also satisfied with the cost aspect.

Case Study 2: EPS Reduction Machine RE-E2000 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Fukuoka Prefecture collects and transports expanded polystyrene, primarily fish boxes and cushioning materials from electronics, generated by retail stores, food factories, and offices, using packer trucks. Until now, they had been processing the collected expanded polystyrene with a reduction machine from another company, but they faced issues with frequent breakdowns due to aging, resulting in inadequate performance. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Styrofoam Reduction Machine] Able to handle busy periods without employee overtime.

By efficiently reducing a large amount of expanded polystyrene, it has become possible to handle busy periods without any overtime for employees.

Case Study 1: EPS Reduction Machine RE-E2000 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company, which collects expanded polystyrene from major supermarkets in Miyagi Prefecture, had been using our older model reduction machine RE-1202 (processing 120kg per hour) for reducing expanded polystyrene. However, during rainy weather and busy periods (such as Obon and New Year holidays), the work often could not be completed on time, leading to employees having to work overtime to manage the workload. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Preprocessing] Improved Bale Compression Rate by Cap Removal

By introducing a preprocessing machine, we were able to automate the manual cap removal process that was done to suppress rebound during compression packaging.

Case Study 2 of the PET Bottle Preprocessing Machine PBD-5000 ■Industry: Disability Employment Support Facility ■Application: Punching holes and de-liquidizing business-related PET bottles (preprocessing before compression) 【Customer's Challenges】 At a disability employment support facility in a certain city in Aichi Prefecture, business-related PET bottles are pressed using a vertical compression packaging machine and shipped to clients. Many of the collected PET bottles still have caps on them, and to suppress the rebound during compression packaging, workers have been manually loosening the caps. However, during the summer, the volume of work increases, making it a challenging task. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Preprocessing Machine] Reducing Work Time by Automating Residual Liquid Removal and Hole Punching

By introducing a pre-treatment machine for PET bottles, we automated the removal of residual liquid and hole-punching tasks that were previously done manually, significantly reducing the work time.

Case Study 1: PET Bottle Preprocessing Machine PBD-5000 ■Industry: Waste Management ■Application: Punching and De-liquidization of Business PET Bottles (Preprocessing before Compression) 【Customer's Challenges】 The company, which engages in waste collection, transportation, and cleaning services, collects approximately 6 tons of PET bottles monthly from convenience stores and office buildings in Niigata Prefecture, processing them for compressed packaging and shipment. Many of the collected PET bottles contain residual liquid and still have caps attached. In the past, the removal of residual liquid and punching operations were carried out manually, which was inefficient and costly, causing significant concern. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Label Separator] Automation Enables Solo Operation

By automating a series of label removal processes, it has become possible for one person to perform the task. Removing the labels has also improved the selling price.

Case Study 2: PET Bottle Label Separator PLS-2000 ■Industry: Waste Management ■Application: Label separation of business-use PET bottles (pre-treatment before compression) 【Customer's Challenges】 The company, which is engaged in the collection and processing of used paper and a wide range of recycling in Hiroshima Prefecture, collects approximately 6,000 to 7,000 kg of business-use PET bottles monthly from nearby supermarkets and convenience stores. Many of these collected PET bottles have labels, and until now, they have been processed and shipped in compressed packaging with the labels still attached. However, they faced the issue of lower selling prices due to the presence of labels. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of PET Bottle Label Separator] Automation of Label Removal Previously Done Manually

The introduction of the label separator has allowed us to automate the labor-intensive manual label removal process that was a significant burden for workers.

PET Bottle Label Separator PLS-2000 Case Study 1 ■Industry: Government ■Application: Label separation of municipal PET bottles (pre-treatment before compression) 【Customer's Challenges】 At a PET bottle recycling facility in a certain city, PET bottles collected from households are compressed and packaged before being handed over to recycling businesses. Until now, the facility has manually removed leftover labels using utility knives and other tools to ship bales in accordance with the guidelines of the Container and Packaging Recycling Association, which has placed a significant burden on the workers. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Label Separator] Significantly Reduced Overtime Hours During Busy Periods

Automated label separation and cap removal tasks, achieving a reduction in physical labor at the workplace. We were able to significantly reduce overtime hours during peak periods.

PET Bottle Label Separator PLS-5000 Case Study 1 ■Industry: Waste Management ■Application: Separation of labels and removal of caps from PET bottles (pre-treatment before compression) 【Customer's Challenges】 The company conducts intermediate processing of recyclable waste generated from general households in Soma City, Fukushima Prefecture. They compress and ship 12 to 14 tons of PET bottles monthly. Of these, about 30 to 40% are PET bottles with labels and caps, which were previously removed manually by part-time employees, creating a significant burden on the workers. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Plastic Material Identification Device] Proposals for recycling to the source of discharge, etc.

The introduction of "Purashiru" has made it possible to recycle raw materials that were previously disposed of, significantly reducing final disposal costs.

Plastic Material Identification Device Case Study 4 ■Industry: Waste Management ■Application: Material confirmation of raw materials, proposals for resource recovery to the source of discharge, etc. 【Customer's Challenges】 The company, which conducts intermediate processing of general and industrial waste in Niigata Prefecture, is working to recycle waste as efficiently as possible, minimizing incineration and landfill. Therefore, for the collected plastics that lack material labeling, they were identifying the material by the smell produced when the edge is heated. However, the method of "heating and checking the smell" resulted in significant differences in identification ability depending on the experience of each staff member, leading to the problem of increasing final disposal costs for unknown raw materials. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Plastic Material Identification Device] Improvement of Material Recycling Rate

With the introduction of "Plashiru," it has become possible to material recycle items that were previously sent for industrial waste disposal due to unknown materials.

Plastic Material Identification Device Case Study 3 ■Industry: Waste Management ■Application: Material verification during raw material acceptance, etc. 【Customer's Challenges】 The company, which is engaged in the collection and processing of used paper and a wide range of recycling in Hiroshima Prefecture, collects various types of plastics from suppliers. In material recycling, it is necessary to sort plastics by material type, but until now, only specific skilled workers could identify the materials, leading to delays in operations due to "waiting for skilled workers to identify materials." *For more details, please refer to the PDF document or feel free to contact us.*

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[Case of Plastic Material Identification Device] Material Confirmation at Raw Material Acceptance

By allowing anyone to easily distinguish materials based on the same criteria, we were able to eliminate the dependence on specific individuals in the plastic material identification process.

Plastic Material Identification Device Case Study 2 ■Industry: Recycling Industry ■Application: Material confirmation during raw material acceptance, etc. 【Customer's Challenges】 The company, which operates plastic recycling and sales in Niigata Prefecture, performs material recycling for plastics that can be reused and thermal recycling for those that cannot be reused. When accepting raw materials from customers, material confirmation is essential, but it relied on the experience of specific employees regarding the burning characteristics and odors of the resins. On the other hand, there are few personnel capable of identifying resins by smell, and there was a problem of lacking certainty when there was hesitation in judgment. *For more details, please refer to the PDF document or feel free to contact us.

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[Case of Plastic Material Identification Device] Prevention of PVC Contamination in RPF Solid Fuel

By allowing anyone to easily distinguish materials based on the same criteria, we have made it possible to prevent the contamination of RPF solid fuel with PVC (polyvinyl chloride).

Plastic Material Identification Device Case Study 1 ■Industry: Waste Treatment Company ■Application: Prevention of PVC (vinyl chloride) and PET contamination in RPF solid fuel 【Customer's Challenges】 The company, which operates in the disposal of industrial and general waste, performs material recycling for plastics that can be reused and thermal recycling for those that cannot be reused. For the latter, on-site workers are responsible for sorting PVC, but the accuracy of the sorting varies depending on the experience of the workers, which has been a source of concern. Additionally, items that cannot be identified visually are checked using a vinyl checker with a flame color reaction, and in some cases, the smell of smoke when burned is used for judgment, which poses a potential risk to employee health. *For more details, please refer to the PDF document or feel free to contact us.*

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Plastic Material Identification Device "Plashiru"

It is a handy type of material identification device that allows anyone to easily perform plastic material identification tasks based on the same standards.

☆34th Small and Medium Enterprises Excellent New Technology and New Product Award "Excellence Award," "Special Award for Industry-Academia-Government Collaboration," "Special Award for Environmental Contribution" received ☆2023 Tohoku Region Invention Award "Minister of Education, Culture, Sports, Science and Technology Award" received ☆Sales record: over 280 units Plashiru is a handheld plastic material identification device using near-infrared spectroscopy. It consists of a sensor unit with a built-in reading sensor and a tablet that displays the identification results. Material identification tasks, which have often relied on the veteran's experience in terms of texture, elasticity, smell, and burning characteristics, can now be performed "by anyone, easily, and with the same standards." With the labor shortage due to declining birth rates and an increasing turnover rate, securing and training personnel are urgent issues. However, Plashiru, which is easy to carry and can be used anywhere, is also expected to be a valuable tool for on-site training. ★We are currently seeking new applications for Plashiru! By utilizing the "Pro Mode" mentioned later, there is potential for use in sorting materials other than plastics. We are conducting demonstrations and sample tests, so please feel free to consult with us.

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Pet Bottle Label Separator "PLS-5000"

Efficiently remove impurities from a large number of PET bottles. Contributes to improving work efficiency and the high quality of recycled materials.

The "PLS-5000" is a product equipped with functions for "punching," "transport sorting," "peeling," and "sorting," allowing for the efficient separation of large quantities of labels in a short time. Thanks to a new mechanism currently under patent application, PET bottles, labels, caps, foreign objects, and moisture are sorted by screens in various sections, and each is discharged from its designated outlet, resulting in high purity of the collected materials and significantly improved workability. 【Features】 ■ Flexible response to various working environments Consideration for connectivity with existing lines before and after processes, as well as collaboration with external control panels. ■ Compact size for easy integration into existing lines ■ Energy-saving and cost-effective With a processing capacity of 500 kg/hour, the required power is only 9.2 kW (three-phase 200V). ■ Increased efficiency in subsequent compression and crushing processes Since many caps and rings are removed during the "punching" and "peeling" processes, efficiency increases by 10-30% when fed into a compactor or crusher in the subsequent processes (according to our research). ■ Safety design to prevent accidents Covers are provided for driving parts such as the punching and peeling sections, designed to prevent hands and feet from reaching dangerous areas. *For more details, please refer to the PDF materials or feel free to contact us.

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Pellet Hot Air Heater "PWH-11600(C)"

Thoroughly reduces the hassle of troublesome ash cleaning. This pellet hot air heater can be used with a sensation similar to that of a heavy oil heating device.

■Reduction of the hassle of ash cleaning Adopts an ash removal method using a large-capacity ash tray and dedicated cleaning tools. This significantly reduces the frequency and effort required for troublesome ash cleaning. No tools are needed for areas that require daily ash cleaning. ■Stable combustion with fewer troubles - Suppression of clinker formation An ash scraping mechanism is employed in the combustion area. It suppresses the formation of clinker (clumps of ash), allowing for continuous combustion even with pellets that have relatively high ash content. - Reliable temperature management When the temperature falls below the set level, the electric heater automatically ignites and controls combustion automatically. Additionally, temperatures can be set for different time periods (4-stage thermostat).

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Pet Bottle Preprocessing Machine 'PBD-5000'

Leftover beverage bottles can also be disposed of with caps on. This reduces the volume while removing residual liquid, contributing to the efficiency of operations.

The "PBD-5000" is a pre-treatment machine for PET bottles that contributes to the efficiency of PET bottle recycling. By performing perforation, de-liquidization, and sorting in advance, it enhances the processing capacity of downstream recycling equipment, such as our label separation machines, and reduces labor costs. 【Features】 ■ Flexibly adapts to various working environments We offer a wide range of additional components and options to accommodate the different working environments of our customers. ■ Compact size for easy integration into existing lines Despite its compact design, this space-saving pre-treatment machine performs perforation, de-liquidization, and sorting all in one unit. ■ Energy-efficient and low-cost With a processing capacity of 500 kg/hour, it requires only 1.9 kW of power (three-phase 200V). ■ Improved compression and crushing efficiency in downstream processes Due to the perforation process, the efficiency of compressors and crushers, which may experience reduced capacity when processing round bottles with caps, improves by 10-30% (according to our research). ■ Safety design to prevent accidents Drive parts such as the perforation and transport sections are covered, and dangerous areas are designed to prevent hands and feet from reaching them. *For more details, please refer to the PDF document or feel free to contact us.

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Polystyrene Foam Reducing Machine "Mini Melter RE-E201"

Suitable for self-processing of expanded polystyrene. It is a compact and energy-saving type of volume reduction machine.

The Mini Melter "RE-E201" boasts a space-saving design while demonstrating a volume reduction capacity of 20 kg per hour. We promise safe and comfortable operation. 【Features】 ■ Easy and Simple Operation for Anyone Routine tasks can be performed easily by anyone with a simple operation using just one button. ■ Reduces Stress Related to Work The warm-up time before operation is only 5 minutes. There is no waiting for operators at the start of work or after breaks. Additionally, it comes standard with a circulation cooling function, eliminating the need to cool ingots by immersion in water. ■ Consideration for the Work Environment With a small heat source and minimal odor dispersion, it is equipped with a standard activated carbon adsorption deodorization device. This ensures a comfortable working environment. ■ Safety Design to Prevent Accidents Covers are provided for chains and blades, and the design prevents hands and feet from reaching dangerous areas. A safety switch is employed, ensuring that the equipment cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

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Polystyrene Foam Reducing Machine "High Melter RE-E502(X)"

A long-selling product that continues to be chosen regardless of industry. This is the standard for volume reduction machines.

The Haimerter "RE-E502(X)" demonstrates a processing capacity of 50 kg per hour while being space-saving. We promise safe and comfortable operation. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed easily by anyone with just the push of a button. ■ Reduces stress related to work The warm-up time is only 10 minutes. There’s no need to keep operators waiting during startup or after breaks. Additionally, cooling is achieved through air cooling with a cooling fan and water cooling with a molding tank, eliminating the need to immerse ingots in water for cooling. ■ Consideration for the working environment The heat source is small, and the generated odors are difficult to disperse. It comes standard with an activated carbon adsorption deodorization device, ensuring a comfortable working environment. ■ Safety design to prevent accidents Covers are provided for chains and blades, and dangerous areas are designed to be out of reach of hands and feet. A safety switch is employed, ensuring that the equipment cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

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