タカヤマ金属工業 List of Products and Services

On this page, you can download a document explaining why various general contractors in wooden construction choose Takayama Metal Industry, detailing seven points of assurance and three conveniences. [Reasons for Choosing Us by General Contractors] - Consultation and orders can be made starting from just one piece of fabricated metal. - We can provide total support, including auxiliary materials. - Development of new products is possible. ＼ For more details, please check by downloading the "Catalog" ／

• Support hardware/opening hardware
• Other opening accessories (airtight materials around doors and windows, etc.)
• Fittings and fittings work

Our company offers a product lineup that includes conventional products and high-strength items tailored to various situations. 【New Products from Takayama Metal Industry】 ■ Stainless Steel High-Strength Band Feet ■ Stainless Steel 3-Minute H-shaped Bolt Reinforcement Fittings ■ Stainless Steel High-Strength H-shaped Bolts ＼ For details, please check by downloading the catalog ／

• Support hardware/opening hardware
• Interior and exterior construction accessories

Our company can perform a wide variety of metal processing. We can respond to customer requests with processing of long materials, bending of thick materials, special processing, high-strength joining processing, laser processing that allows for complex shapes, and turret punching, among others. 【Main Processing】 ■ Large building hardware processing ■ Box processing ■ Laser processing ■ Bending processing ■ Welding processing ■ Long material processing, etc. ＼ For details, please check by downloading the catalog ／

• Support hardware/opening hardware
• Fittings and fittings work
• Disaster prevention fittings

Our company provides the best proposals regarding the strength of support brackets based on wind pressure for exterior materials. Due to the increasing size of typhoons and severe weather conditions, there is a possibility that drainage pipes may become detached. By utilizing our strength calculations in advance, it is possible to avoid significant complaints. The materials available for download on this page introduce examples of preventing pipe falls as outlined below. 【Overview of Pipe Fall Prevention】 ■ Pipes fell from approximately 20 meters above ground ■ No injuries or property damage ■ Despite being under severe conditions with an expected wind load of 189.42 N, standard hardware with a load capacity of 50.47 N was used. ＼ For more details on pipe fall prevention examples, please check "Download Catalog" ／

• Support hardware/opening hardware
• Other opening accessories (airtight materials around doors and windows, etc.)
• Fittings and fittings work

The level band supporting the water supply pipe used to be secured with four nuts for each one, which caused variability in the construction time for adjusting the height of the drainage pipe. This became a problem, and there were requests for improvements from house manufacturers, prompting us to take action. By pursuing ease of construction, we developed a one-touch level band that allows for quick fixing after height adjustment, achieving significant time savings. Additionally, the development of a locking mechanism eliminated the risk of detachment. 【Key Points】 - Level bands, gutter brackets, and internal hanging brackets are installed in approximately 20 to over 100 units in a single house. - Manual screw fastening for each one does not improve on-site construction efficiency. - By switching to one-touch fittings for any part, we can greatly contribute to reducing construction time and improving construction quality. *For more details, please download the PDF or feel free to contact us.*

• Fittings and fittings work

At a certain school, the gymnasium floor was creaking, and the need for repairs arose. They had requested another steel pile manufacturer, but were turned down due to the possibility that it could not withstand the required strength, which left the school in a difficult situation. We at Takayama Metal Industry are very confident in the load-bearing capacity and durability of our steel piles. In this case with the gymnasium, we were able to provide the school principal (the client), who had concerns about the durability, with a thorough explanation of the strength of our steel piles and our long-term warranty system, which greatly reassured them and allowed the project to proceed smoothly. [Points for Improving Durability] - Even for a single piece of hardware, strength and quality can vary. - It is necessary to consult multiple companies rather than just one for consideration. - Always prioritize quality above all else. *For more details, please download the PDF or feel free to contact us.*

• Fittings and fittings work

Until now, there have been issues such as difficulty in installation and extended construction time due to the need for anchors and foundation work, depending on the site conditions. Therefore, there was a request for OEM development of solar mounting support hardware that eliminates the need for foundation work if anchors are used or if the area is paved. In developing the OEM product, we visited the construction site multiple times and thoroughly reviewed the shape of the hardware. We collaborated on the development by investigating other companies' patents and assisting with strength testing. As a result, by using the OEM product, the construction time was reduced to one-tenth of what it was before, and solar panels can now be installed even in site conditions where it was previously impossible. [Overview] ■ Issues - There were buildings that could not be installed due to strength issues requiring anchor work. - For ground installations, foundation work was always necessary, resulting in very long construction periods. ■ Solutions - Expansion of target audience - Improved workability *For more details, please download the PDF or feel free to contact us.

• Fittings and fittings work

We received a sudden request from a PVC manufacturer saying, "We would like to change the specifications from half-round gutters to internal-hung square gutters, so could you manufacture new gutter brackets to accommodate this?" While square gutters are now mainstream, there was no certainty at that time that they would become widespread. Nevertheless, we quickly began collaborating with the PVC manufacturer to start producing brackets for square gutters. Designing the gutter brackets to match the shape of the eaves resulted in around 36 different part numbers, all of which we accommodated. Furthermore, during the specification changes, we proposed additional value enhancements such as improved aesthetics, durability, and workability. [Key Points] - We can advance product development together with our customers. - We can also accommodate OEM products at an early stage with low production volumes. - We propose additional value enhancements such as aesthetics, durability, and workability with our high technical capabilities. *For more details, please download the PDF or feel free to contact us.*

• Fittings and fittings work

We would like to introduce a case where we received a request for several OEM products, including support brackets for equipment materials, from an electrical installation company, stating, "This is an urgent public road project." After the meeting, we immediately took the information back to our company and began production preparations. All products were custom-made with specified dimensions, and since they were exterior parts, we proceeded with production while presenting samples to the customer several times. As a result, we were able to deliver the products with precision according to the drawings and within a short lead time, contributing to the electrical installation company's reduction in delivery time. [Customer Needs] ■ Since they are exterior parts, we want to make judgments based not only on the drawings but also on the actual products. ■ Due to the construction schedule, we would like the prototypes delivered in two days. *For more details, please download the PDF or feel free to contact us.

• Fittings and fittings work

We would like to introduce a case where emergency support brackets were delivered in accordance with the construction deadline. Initially, we were involved in the project with different hardware materials, but there was an oversight in the order. At that time, an urgent need arose for 120 units of the support brackets shown in the photo. Although it was a sudden request, we were able to meet the customer's expectations by delivering on time for the construction deadline. 【Case Overview】 ■ 120 units of support brackets for electrical wire tubes were needed ■ Emergency support brackets were delivered in accordance with the construction deadline *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

We would like to introduce examples of solutions for the foundations that support solar panels. By using our hardware, the need for frameworks, digging holes, and concrete processing, which were previously necessary, is eliminated. This has significantly improved the workability compared to conventional methods. As a result, we were able to shorten construction time and reduce costs. 【Case Overview】 ■ Customers who had previously given up on installing solar panels due to reasons such as being unable to drill holes in the roof or the weight being too heavy can now install them. *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

We would like to introduce a case of metalwork construction at Izumo Taisha, which is an Important Cultural Property. Initially, the request was to renew the metalwork while keeping its original shape. However, as we progressed with the meetings, we responded to the customer's requests by changing from a half-round gutter to a square gutter. Additionally, during the construction, there were obstacles due to the fact that it is an Important Cultural Property, such as not being able to drill holes in the structure where the installation was to take place, but we were able to clear these challenges successfully. [Case Overview] - Renewed the metalwork while keeping its original shape - Received numerous requests from Izumo Taisha, leading to much trial and error *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

We would like to introduce a case where pipe support hardware for the Kinki Expressway Kisei Line was installed. In May 2014, our hardware was used in the upper structure work of the right Aizukawa Bridge on the Kisei Line. Specifically, it was used for the hardware that supports the pipes through which electrical wires pass. We delivered large hardware weighing about 20 kg each. 【Case Overview】 ■ Our hardware was used in the upper structure work of the right Aizukawa Bridge on the Kisei Line ■ Delivered large hardware weighing about 20 kg each *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

We would like to introduce a case where Takayama's low-tech was adopted at the Kyoto Imperial Palace. The project had extremely high processing precision and a very large volume. While press processing is currently mainstream, there are also metal fittings manufactured using the traditional technique of forging, which involves heating the iron and hammering it to stretch. We visited the end users of our customers to hold meetings, and even when there were metal fittings that could not be physically processed, we proposed alternative solutions to meet our customers' requests. 【Processing Details】 ■ Bending Processing *For more details, please download the PDF or feel free to contact us.

• Processing Technology

We would like to introduce a case study of the metal fittings that support the massive rain gutters at Koshien Stadium. In the large-scale renovation project of Hanshin Koshien Stadium that began in 2007, a new "silver umbrella" was also constructed to cover the area behind the back net. The large amount of rainwater that falls on the main roof is collected and drained into a gigantic rain gutter with a bottom width of approximately 50 centimeters, supported by robust brackets specially manufactured by Takayama, which are 4.5 millimeters thick and 50 millimeters wide. [Case Overview] - The large amount of rainwater falling on the main roof is collected and drained into a gigantic rain gutter with a bottom width of approximately 50 centimeters. - Robust brackets with a thickness of 4.5 millimeters and a width of 50 millimeters were manufactured. *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

A support bracket for fixing vertical downspouts to walls. Traditionally, fixing with nails and wire was mainstream, but it faced numerous challenges such as "time-consuming and labor-intensive," "poor appearance," and "wire detachment due to rust." "Is there a durable solution that doesn't take time and effort, and can be easily handled by anyone?" The birth of the TP (Takayama Perfect) support bracket was triggered by hearing such voices from construction sites. When it was developed and began to spread, support brackets already existed, but there were no quick-connect types available nationwide. In this context, Takayama Metal Industry was the first to actively introduce and promote the quick-connect type across the country. 【Product Features】 ■ Quick-connect support bracket ■ Achieves high functionality, high performance, and high durability *For more details, please download the PDF or feel free to contact us.

• Joints between components

The birth of Super Lock was triggered by hearing the agonizing voices of sheet metal workers (craftsmen). Until now, they had been adjusting about 80 to 100 pieces of hardware per house, all with screws, which caused hand pain and took a lot of time. Additionally, during electrical work, when ladders were placed on the roof, there were instances where the eaves would become misaligned. Amidst this, I saw an idea product that prevents the loss of carbonation by packing plastic into bottle caps of beer and thought, "This could be useful," leading to the creation of Super Lock. 【Product Features】 ■ Solves the agonizing voices of sheet metal workers ■ Achieves simplicity and ease ■ High functionality and performance *For more details, please download the PDF or feel free to contact us.

• Fastening hardware

We, Takayama Metal Industry, value our connections not only with house manufacturers, builders, and contractors, but also with everyone involved in their homes and buildings. The "unity" that allows all employees to make proposals considering the needs of the site is Takayama Metal Industry's greatest strength. We develop products that address the needs of the end users (clients), leading to reduced running costs and increased longevity of homes, as well as products that enhance the product strength for builders. **Five Reasons to Choose Us** ■ Proposal capabilities that balance total cost reduction and value enhancement ■ Development support that realizes the designer's vision ■ A one-stop system that covers everything from design and development to sales ■ Custom products tailored to individual needs, available for order from just one piece ■ Planning and proposal capabilities from the end user's perspective *For more details, please download the PDF or feel free to contact us.*

• Fastening hardware
• Joints between components
• Support hardware/opening hardware

Takayama's "Seismic Steel Hanger" is a product that achieves outstanding workability through numerous innovative ideas and reliable technology. With its galvanized coating, it offers excellent durability. The rubber seismic material absorbs vibrations from the beams, preventing them from being transmitted to the floors above and below. In conventional methods, adjusting the ceiling level was difficult, but with this product, height adjustment can be easily done by simply rotating the rotating part with a screwdriver or similar tool. 【Features】 ■ Shuts out vibrations to upper and lower floors ■ Significantly reduces construction time ■ Allows for easy height adjustment ■ Economical and safe with outstanding durability *For more details, please download the PDF or feel free to contact us.

• Support hardware/opening hardware

We would like to introduce our "One-Way Steel Pile" that we handle. We offer a wide range of options that can accommodate everything from composite wood to natural wood. It is suitable for various locations, including villas, mountain lodges, and marine decks. Additionally, we achieve LED indirect lighting space coordination. It is also suitable for balconies. 【Features】 ■ Nut fastening, single-point installation ■ High durability galvanized steel plate + hot-dip galvanized finish ■ Ensures a compressive strength of approximately 2 tons ■ Low floor compatibility, can be installed from 54mm *For more details, please download the PDF or feel free to contact us.

• Steel
• Support hardware/opening hardware

The "IS Steel Support" is a floor support component for residential use made of hot-dip galvanized steel, which allows for easy leveling adjustments, significantly reducing work time. It offers excellent cost performance and is much more economical compared to conventional pile foundations, including shortened construction periods. All components are hot-dip galvanized, ensuring a durability of over 100 years indoors. 【Features】 ■ Easy height adjustment and simple installation ■ Economical ■ Outstanding durability with hot-dip galvanization ■ Easy maintenance and installation ■ Ensures a compressive strength of approximately 3 tons ■ Hot-dip galvanization is suitable even under harsh conditions *For more details, please download the PDF or feel free to contact us.

• Steel
• Support hardware/opening hardware

This product is the "Free Long Cat Spacer," which has slits in the main body, allowing for easy cutting and splitting on-site. Since air can flow through all sides, it efficiently expels moisture. It also has rodent-proofing features, so there is no need to install additional rodent-proof materials. We offer widths of 102mm, 120mm, and 150mm. Please choose according to your construction method and site. 【Features】 - Easy cutting and splitting adjustments due to slits - All-around ventilation type with rodent-proof function - Easy to lay down, with interlocking joints for easy connection - Surface protrusions fit perfectly with wood - Three sizes to match construction methods *For more details, please download the PDF or feel free to contact us.

• Joining and fastening materials

The "Floor Panel System" is a construction method that uses integrated floor panels made of structural plywood, structural LVL, and insulation materials, allowing for reduced construction time and high insulation performance. Installation is simple, requiring only one steel post per floor panel. The components that create thermal bridges under the floor are minimal, resulting in excellent insulation properties. Since there is no need for large beams or beam connections, significant reductions in work time can be achieved, contributing to reduced fatigue and lower risk of injury. 【Features】 ■ Approximately 20% reduction in the amount of insulation material used for the floor (based on our calculations) ■ Approximately 50% reduction in construction time (based on our tests) ■ Minimal on-site processing, reducing the burden of waste disposal costs *For more details, please refer to the materials available for download under "Download Catalog." Feel free to contact us with any inquiries.

• Other flooring materials

The "Floor Panel System" is a construction method that utilizes integrated floor panels made of structural plywood, structural LVL, and insulation materials, allowing for reduced construction work and high insulation performance. Installation is simple, requiring only one steel support per floor panel. The components that create thermal bridges under the floor are minimal, resulting in excellent insulation properties. Since there is no need for additional construction such as beams or beam connections, significant reductions in work time can be achieved, contributing to reduced fatigue and lower risk of injury. 【Features】 ■ Approximately 20% reduction in the amount of insulation material used for the floor (based on our calculations) ■ Approximately 50% reduction in construction time (based on our tests) ■ Minimal on-site processing, reducing the burden of waste disposal costs *For more details, please refer to the materials available for download under "Download Catalog." Feel free to contact us with any inquiries.

• Other flooring materials

The "Floor Panel System" is a construction method that utilizes integrated floor panels made of structural plywood, structural LVL, and insulation materials, allowing for reduced construction time and high insulation performance. Installation is simple, requiring only one steel post for each floor panel. The components that create thermal bridges under the floor are minimal, resulting in excellent insulation properties. Since there is no need for additional construction such as beams or beam connections, it significantly reduces work time and also contributes to reduced fatigue and lower risk of injury. 【Features】 ■ Reduces the amount of insulation material used in the floor by approximately 20% (based on our calculations) ■ Achieves approximately 50% reduction in construction time (based on our tests) ■ Minimizes on-site processing, reducing the burden of waste disposal costs *For more details, please refer to the materials available for download in the "Download Catalog" section. Feel free to contact us with any inquiries.

• Other flooring materials

The "Floor Panel System" is a construction method that utilizes integrated floor panels made of structural plywood, structural LVL, and insulation materials, allowing for reduced construction time and high insulation performance. Installation is simple, requiring only one steel post per floor panel. The components that create thermal bridges under the floor are minimized, resulting in high insulation effectiveness. Since there is no need for additional framing or connections, significant reductions in work time can be achieved, contributing to reduced fatigue and lower risk of injury. 【Features】 ■ Approximately 20% reduction in the amount of insulation material used for the floor (based on our calculations) ■ Approximately 50% reduction in construction time (based on our tests) ■ Minimal on-site processing, reducing the burden of waste disposal costs *For more details, please refer to the materials available for download under "Download Catalog." Feel free to contact us with any inquiries.

• Other flooring materials

The "Floor Panel System" is a construction method that integrates structural plywood, structural LVL, and insulation materials into a floor panel, allowing for reduced construction work and high insulation performance. Installation is simple, requiring only one steel post per floor panel. The components that create thermal bridges under the floor are minimal, resulting in excellent insulation properties. Since there is no need for additional construction such as beams or beam connections, it significantly reduces work time and also contributes to reducing fatigue and the risk of injury. 【Features】 ■ Easy installation with layout drawings ■ Minimal on-site processing, reducing waste disposal costs ■ Achieves approximately 50% reduction in construction time (based on our tests) ■ Can reduce the amount of insulation material used by about 20% (based on our estimates) *For more details, please refer to the materials available for download in the "Download Catalog" section. Feel free to contact us with any inquiries.

• Other flooring materials

The "One-Way Steel Support" is a steel support that accommodates a wide range of materials from composite wood to natural wood. 【Samples available for the first 50 companies】 If you are interested, please indicate your request for a sample and intended use in the "Contact" section below. In addition to simplifying construction with a single nut fastening point, it achieves exceptional durability with high-durability galvanized steel plates and a hot-dip galvanized finish. Moreover, it secures a compressive strength of approximately 2 tons, making it suitable for various locations such as mountain lodges and marine decks. 【Features】 ■ Single nut fastening point ■ High durability ■ Compressive strength of approximately 2 tons ■ Easy level adjustment *For more details, please refer to the catalog or feel free to contact us.

• Other flooring materials