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オーエヌ工業

addressOkayama/Tsuyama-shi/3235-2 Ueda Village
phone0868-28-0175
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last updated:Jan 19, 2022
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Case Studies on Quality Improvement in Stainless Steel Casting Using Casting Simulation

Examples of improvements in alkaline phenol casting and lost-wax casting are published! *Case study collection available.

We propose suitable casting processes tailored to product shapes and specifications, from alkaline phenolic casting to lost wax casting. Subsequently, we implement defect countermeasures unique to castings, such as shrinkage cavities, gas defects, and inclusions, using analysis techniques based on this casting simulation. In this document, we present examples where casting defects were improved through casting simulation. The information is clearly presented with diagrams and photos, so please take a moment to read it. [Contents] ■ Improvement case of alkaline phenolic casting (stainless steel pump parts) ■ Improvement case of lost wax casting (stainless steel fitting parts) *For more details, please refer to the PDF document or feel free to contact us.

  • Casting and metal decoration
  • Other services and technologies

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Anyone can understand! Explanation of the alkaline phenol casting process.

From mold preparation to completion! We will gently explain our alkaline phenol casting process.

This document provides a gentle explanation of our alkaline phenol mold process. Alkaline phenol molds are a type of self-hardening mold that generally refers to a molding method and mold that hardens at room temperature without external heating or catalytic gas ventilation after molding. Compared to other self-hardening molds, it has gained attention and become widespread as an effective process for improving the working environment and enhancing casting quality. [Contents (excerpt)] ■ Preparation of wooden patterns ■ Molding ■ Coating the mold ■ Assembly of molds ■ Pouring *For more details, please refer to the PDF document or feel free to contact us.

  • Casting and metal decoration

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Features of OEN Industrial Stainless Steel Cast Products

We design, cast, process, inspect, and ship stainless steel castings at our own factory!

We would like to introduce the features of cast products handled by OEN Kogyo Co., Ltd. Our alkaline phenol casting is carried out in-house, from design and casting to processing, inspection, and shipping. Additionally, we propose suitable casting processes tailored to product shapes and specifications, whether from alkaline phenol casting or lost-wax casting. Leveraging the know-how of a top-class stainless steel fitting manufacturer, we conduct processing and leak testing in-house. Please feel free to consult us if you have any concerns. 【Features】 ■ Consistent production in Japan ■ Proposing suitable casting plans ■ Expertise in castings requiring airtightness, such as pressure vessels *For more details, please refer to the PDF materials or feel free to contact us.

  • Casting and metal decoration

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Made in Japan Stainless Steel Casting Manufacturing

We can handle projects that have been rejected elsewhere. We will implement measures against defects specific to castings using analysis techniques based on casting simulation.

Our company specializes in the manufacturing of stainless steel castings through alkaline phenol casting and lost-wax casting. In alkaline phenol casting, we leverage the expertise gained as a top-class stainless steel fitting manufacturer in the industry, providing a comprehensive service from design, casting, processing, leak testing, to shipping at our domestic factory. If you are looking for high-quality small lot castings, please feel free to consult us. 【About Our Alkaline Phenol Casting】 Weight range: 1kg to 100kg Dimension range: approximately up to 600mm Quantity: small lots of about 5 to 30 pieces *We will propose the most suitable casting process according to the product shape and specifications. For more details, please download our PDF materials, including case studies, or feel free to contact us.

  • Casting and metal decoration

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Introduction to Alkali Phenol Casting

Achieving high quality and stable supply with our know-how! Suitable for small lots of about 5 to 30 pieces.

"Alkaline Phenolic Casting" is a casting method that involves adding alkaline resin and a hardener (organic ester) to sand, which hardens the sand mold through a chemical reaction. At OEN Industries, we achieve high quality and stable supply through the know-how gained from years of experience. [Products Suitable for Alkaline Phenolic Casting] ■ Weight: 1kg to 100kg ■ Dimensions: Approximately up to 600 mm ■ Quantity: Small lots of about 5 to 30 pieces ■ Prototype Delivery Time: 2.5 months after order Additionally, we also conduct shell mold casting. *For more details, please refer to the PDF materials or feel free to contact us.

  • Casting and metal decoration

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Introduction to Lost Wax Casting

The surface of the cast skin is uniformly and beautifully finished! We respond to your requests with domestic factories and overseas partner factories.

"Lost wax casting" is a casting method in which molten metal is poured into a mold (wax) that faithfully reproduces the shape of the original model. Due to its excellent dimensional accuracy, it allows for the creation of shapes from the material, reducing processing costs, and results in a uniform and beautiful surface finish. Our domestic factory and overseas partner factories will meet your needs. 【Products suitable for lost wax casting】 ■ Weight: Approximately 1kg to 10kg ■ Dimensions: Small products around 200mm ■ Quantity: Large lots of around 100 pieces ■ Prototype delivery time: Approximately 4 months after order *For more details, please refer to the PDF document or feel free to contact us.

  • Casting and metal decoration

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Introduction of production steel grades

Leave stainless steel castings to us.

OEN Kogyo Co., Ltd. produces piping for construction, industrial piping, valves, and more, utilizing its long-established technical expertise, unique equipment, and a consistent production system that covers casting, processing, inspection, and shipping. We manufacture materials such as "SCS 13," widely used as stainless steel and heat-resistant steel, "SCS 14," which has superior durability compared to 304 in seawater and various media, and "SCS 11," which has a duplex structure, excellent acid resistance, pitting resistance, and high strength. We accommodate a variety of materials from JIS standards to ASTM standards. 【Production Steel Grades (Excerpt)】 ■ SCS 13 (Equivalent to SUS304) ■ SCS 14 (Equivalent to SUS316) ■ SCS 16 (Equivalent to SUS316L) ■ SCS 19 (Equivalent to SUS304L) ■ SCS 11 (Equivalent to SUS329J1) ■ SCS 10 (Equivalent to SUS329J3L) and others *For more details, please refer to the PDF document or feel free to contact us.

  • Copper and bronze fittings

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Featured in the Industrial Technology News! Customer-first manufacturing.

Our stainless steel casting was featured in the Industrial Technology Newspaper on May 20, 2020!

Our company's technology, which consistently implements everything from the development and design of stainless steel castings to casting, production, and processing domestically, was featured in the Industrial Technology Newspaper on May 20, 2020. At OEN Kogyo Co., Ltd., we utilize three casting methods: 1. Alkaline phenol casting 2. Shell mold casting 3. Lost wax casting We are engaged in prototype development and OEM product development and manufacturing domestically, while also implementing mass production overseas, striving to create high-quality products. *The full newspaper article can be viewed by downloading the PDF.

  • Fittings
  • Piping materials (copper pipes, cast iron pipes)

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