パルステック工業 List of Products and Services

Reduce consumables such as resin filling, mirror polishing, abrasives, and resins! Automatic judgment of OK/NG is possible! 【Applications】 ■ For measuring the hardened layer depth of steel subjected to quenching treatment (carburizing, high-frequency quenching, etc.) 【Improvement of Inspection】 ■ Achieves high-precision measurements that do not rely on the skills of the inspector ■ High reproducibility through X-ray measurement ■ Reduction in the time required for the measurement itself 【High-Speed Measurement】 ■ Measurement takes about 60 seconds per point ■ Easy sample setup with a microscope and built-in camera 【Safe with Low X-ray Dose】 ■ Can be used safely with low X-ray doses ■ By using a shielding box, anyone can perform measurements (no qualifications required) ★★ A webinar video on "Hardened Layer Depth Measurement" is currently available ★★ Explains cases and effects in an easy-to-understand dialogue format with a navigator ◇ Presentation time: 25 minutes ◇ Participation fee: Free Aperza TV viewing page https://www.aperza.com/ja/co/10002597/video/GJj0WeXwfxUwB0dZGA14

• Analysis and prediction system

High-speed acquisition of X-ray diffraction (Laue spot) images of single crystal materials is possible. It is a tabletop model that integrates an air-cooled X-ray generator and a high-sensitivity detector. 【Features】 - Compact, lightweight, and space-saving - Measurement time: approximately 60 seconds - The use of a low-output X-ray tube allows for air cooling, reducing maintenance effort - Easy sample placement due to vertical downward X-ray incidence - Precise alignment possible using a microscope - Equipped with a 6-axis (Θ/Tan./Rad./X/Y/Z) sample stage - No need for a certified X-ray operator; anyone can use it *Please consult us if you have requests for large samples or field measurements (such as single crystal turbine blades). We can also provide a portable model that accommodates free-size samples. Demo measurements are available. ◆Exhibiting at JASIS 2022 Advanced Science, Analysis Systems & Solutions Exhibition◆ Dates: September 7 (Wed) to 9 (Fri), 2022 Venue: Makuhari Messe International Exhibition Hall Booth Number: 6B-402 We invite you to visit our booth and see the actual device!

• Other measuring instruments

【Measurement Achievement Examples】 ■ Evaluation of welding, friction stir joining, shrink fitting, riveting, and press fitting, as well as analysis of causes of cracking and deformation due to processing. 【World's Smallest and Lightest Class】 ■ Compact sensors can approach complex shapes. ■ Capable of on-site measurements, allowing for the measurement of large components such as tanks and pipes, as well as large structures like iron bridges, towers, and plants. 【Non-destructive and Non-contact with X-rays】 ■ Achieves high-precision measurements without relying on the human eye. ■ Unlike destructive testing, there is no need to create test pieces, reducing inspection costs. 【High-speed Measurement】 ■ Measures ferrite-based materials in 60 seconds per point. ■ Sample setup is easy with the built-in camera. 【Safe with Low X-ray Dose】 ■ Can be used safely with low X-ray doses. Easy to set up controlled areas on-site. ■ With the use of a shielding box, anyone can perform measurements (no qualifications required). ◆◆◆ Exhibiting at the Automotive Technology Exhibition in Nagoya ◆◆◆ Date: June 29 (Wed) to July 1 (Fri), 2022 Venue: Port Messe Nagoya Booth Number: 40 An online exhibition will also be held simultaneously! Please check the following website for details. https://aee.expo-info.jsae.or.jp/ja/nagoya/

• Analysis and prediction system

Highly acclaimed! The 5th installment of the Palstek Webinar! "Checking for hardness variation" and "measuring the depth of hardened layers" after processing steel materials are essential and critical items for ensuring stable quality. In this webinar, we will discuss the measurement principles of the "Non-contact Hardness Variation Scanner (muraR)," which can evaluate surface hardness variation of steel materials in a non-contact and non-destructive manner, along with practical examples of its application and measuring the depth of hardened layers. You can attend this webinar (online seminar) for free. You are welcome to join from your company or home computer, or mobile devices, so please feel free to register. <Recommended for the following individuals> - Those facing challenges with hardness testing or etching tests - Those interested in non-destructive testing, reducing inspection labor, and automation - Those involved in processing steel materials (grinding, cutting) or heat treatment (carburizing, high-frequency, nitriding) - Those looking to improve inspection variability

• Analysis and prediction system

Residual stress, which can cause cracking and deformation in welded areas, can be easily measured! The residual stress measurement device 'μ-X360s' solves this issue! 【Measurement Achievements】 ■ Analysis of causes of cracking and deformation due to welding, friction stir welding, shrink fitting, riveting, and press fitting evaluations. 【World's Smallest and Lightest Class】 ■ Compact sensors can approach complex shapes. ■ Supports on-site measurements, capable of measuring large components like tanks and pipes, as well as large structures such as bridges, towers, and plants. 【Non-destructive and Non-contact with X-rays】 ■ Achieves high-precision automatic measurements without relying on human eyes. ■ Unlike destructive testing, there is no need to create test pieces, reducing inspection costs. 【High-speed Measurement】 ■ Measures ferrite-based materials in 60 seconds per point. ■ Sample setup is easy with the built-in camera. 【Safe with Low X-ray Dose】 ■ Can be safely used with low X-ray doses. Easy to set up controlled areas on-site. ■ With a shielding box, anyone can perform measurements (no qualifications required).

• Analysis and prediction system

Do you have any of these problems? ■ I want to know if the cause of bending or warping of metal parts, or cracking in welds, is residual stress... ■ I want to manage the lifespan of molds... ⇒ We can solve this with the residual stress measurement device 'μ-X360s'! ■ I want to non-destructively determine the effects of heat treatment and the presence of cutting or grinding burns... ■ I want to conduct inline inspections or full inspections using robots... ■ I want to stop visual inspections that require special skills so that anyone can perform inspections... ⇒ We can solve this with the non-contact hardness mura scanner 'muraR'! ★ Equipment rental and on-site measurement services On-site measurement service Our experienced technicians will measure on-site. We will compile the measurement results into a report and submit it. Equipment rental service You can measure as much as you like during the rental period. Safe with low X-ray exposure. The equipment is easy to operate, so you can use it even without measurement experience.

• Analysis and prediction system

Residual stress, which can cause cracking and deformation in welds, can be easily measured! The residual stress measurement device 'μ-X360s' solves this issue! 【Non-destructive and non-contact with X-rays】 ■ Achieves high-precision automatic measurement without relying on human eyes. ■ Unlike destructive testing, there is no need to create test pieces, reducing inspection costs. 【High-speed measurement】 ■ Measures ferrite-based materials in 60 seconds per point. ■ Sample setup is easy with the built-in camera. 【Safe with low X-ray dosage】 ■ Can be used safely with low X-ray dosage. Easy to set up controlled areas on-site. ■ With a shielding box, anyone can perform measurements. 【World's smallest and lightest class】 ■ Portable in the world's smallest and lightest class. ■ Suitable for on-site measurements, capable of measuring large components such as tanks, pipes, large structures like bridges, towers, and plants.

• Analysis and prediction system

Are you facing any of these issues? ■ I want to know if the cause of bending or warping of metal parts, or cracking in welds, is residual stress... ■ I want to manage the lifespan of molds... 　⇒ We can solve this with the residual stress measurement device 'μ-X360s'! ■ I want to non-destructively determine the effects of heat treatment and the presence of cutting or grinding burns... ■ I want to conduct inline inspections or full inspections using robots... ■ I want to stop visual inspections that require special skills so that anyone can perform inspections... 　⇒ We can solve this with the non-contact hardness mura scanner 'muraR'! ■ I want to shorten the time for hardness testing by evaluating hardened layers... ■ I want to improve the variability of results caused by operators and equipment... ■ I want to eliminate the resin filling and mirror polishing processes... 　⇒ We can solve this with the hardened layer depth evaluation device! ★ We will be exhibiting the above products at the "Automotive Technology Exhibition: The Technology of People and Cars 2021 Online"! Please note that due to the cancellation of the "The Technology of People and Cars 2021 Yokohama" event, we will only be exhibiting at the online exhibition. For more details, please refer to the "Basic Information" section below.

• Analysis and prediction system

Do you have any of these concerns? ■ I want to know if the cause of bending or warping of metal parts, or cracking at welds, is due to residual stress... ■ I want to manage the lifespan of molds... ⇒ We can solve this with the residual stress measurement device 'μ-X360s'! ■ I want to non-destructively determine the effects of heat treatment and whether there is cutting or grinding burn... ■ I want to conduct inline inspections or full inspections using robots... ■ I want to eliminate visual inspections that require special skills so that anyone can perform inspections... ⇒ We can solve this with the non-contact hardness mura scanner 'muraR'! ■ I want to shorten the time for hardness testing by evaluating hardened layers... ■ I want to improve the variability of results due to operators and equipment... ■ I want to skip the resin filling and mirror polishing processes... ⇒ We can solve this with the hardened layer depth evaluation device! We will be exhibiting at the "Nagoya Machine Elements Technology Exhibition" held at Port Messe Nagoya from April 7 (Wednesday) to April 9 (Friday), 2021. Booth location: Hall 3, 6-58 At our booth, we will introduce examples of mechanical parts such as gears, shafts, and bearings, as well as processing applicable to cutting and surface treatment. We will also showcase and demonstrate a robot system for measuring residual stress in motor cores.

• Analysis and prediction system

Do you have any of these problems? ■ I want to know if the cause of bending or warping of metal parts and cracking in welds is residual stress... ■ I want to manage the lifespan of molds... ⇒ We can solve this with the residual stress measurement device 'μ-X360s'! ■ I want to non-destructively determine the effects of heat treatment and the presence of cutting or grinding burns... ■ I want to conduct inline inspections and 100% inspections using robots... ■ I want to eliminate visual inspections that require special skills so that anyone can perform inspections... ⇒ We can solve this with the non-contact hardness mura scanner 'muraR'! ■ I want to shorten the time for hardness testing by evaluating the hardened layer... ■ I want to improve the variability of results caused by operators and equipment... ■ I want to skip the resin filling and mirror polishing processes... ⇒ We can solve this with the hardened layer depth evaluation device! Regarding our planned participation in the '13th Automotive World,' we have decided to refrain from exhibiting due to the declaration of a state of emergency. However, we will be exhibiting at a virtual booth online, so please check our products from here. Online exhibition period: January 20 (Wednesday) to 22 (Friday), 2021 (You can view the web booth and apply for appointments starting January 6.)

• Analysis and prediction system

Do you have any of these problems? ■ I want to know if the cause of bending or warping of metal parts and cracking at welds is residual stress... ■ I want to manage the lifespan of molds... ⇒ We can solve this with the residual stress measurement device 'μ-X360s'! ■ I want to non-destructively determine the effects of heat treatment and the presence of cutting or grinding burns... ■ I want to conduct inline inspections or full inspections using robots... ■ I want to eliminate visual inspections that require special skills so that anyone can perform inspections... ⇒ We can solve this with the non-contact hardness mura scanner 'muraR'! ■ I want to shorten the time for hardness testing by evaluating the hardened layer... ■ I want to improve the variability of results due to operators and equipment... ■ I want to skip the resin filling and mirror polishing processes... ⇒ We can solve this with the hardened layer depth evaluation device!

• Analysis and prediction system

~Achieving compactness, lightweight design, high-speed measurement, and excellent mobility!~ The residual stress measurement device has evolved to this point! We have added the long-awaited compact version, μ-X360s, to the μ-X360 series. It non-destructively measures residual stress, residual austenite, and half-value width in metals and ceramics. It is an outstanding device in terms of portability, reliability, safety, operability, and price.

• Analysis and prediction system

The "μ-X360s" is a portable measuring device that can perform non-destructive stress measurements on metals. Both setup and operation are simple, allowing for high-speed measurements in just 60 seconds. Especially for large structures, it can measure directly rather than using cut samples, which is helpful in identifying the causes of cracks and other issues. Using a shielding box, measurements can be taken without the need for an "X-ray work supervisor" qualification. It has received the "Academic Encouragement Award" from the Japan Non-Destructive Testing Association and the "Technology Development Award" from the Japan Society for Technology of Plasticity. ★ Free trial measurements are currently available ★ We are currently offering free trial measurements. Please contact us through the "Contact Us" section below. 【Features】 ■ Lightweight with a total weight of about 8.6 kg (sensor part: about 2.4 kg) and long-lasting battery ■ Capable of measuring the inside of pipes with an inner diameter of 170 mm ■ Utilizes the excellent cosα method for measurements ■ Air-cooled design *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Analysis and prediction system

As the precision and durability of metal products are increasingly demanded year by year, we must thoroughly implement quality control. In this context, are you struggling to identify the causes of product quality deterioration and shortened lifespan due to bending and warping of metal parts after processes such as plastic processing, heat treatment, joining, and cutting? For example: "I don't know the cause of the distortion in metal parts..." "I want to extend the lifespan of molds..." "I want to improve the dimensional accuracy of metal products..." "I can't determine whether the cause lies in the heat treatment process or in the parts themselves..." Even parts that appear flat can warp when external forces are applied, as the balance between tensile stress and compressive stress is disrupted. This issue may be resolved by measuring residual stress using a "non-destructive & non-contact" residual stress measurement device! *For more detailed information, please download the PDF or feel free to contact us.

• Analysis and prediction system

Are you struggling with cracks/chips caused by residual stress due to metal fatigue? "Cracks appear when placed..." "Welded areas often crack..." "I want to improve the durability of metal products..." and so on. By measuring the residual stress remaining on the surface of steel materials, we can clarify the causes of metal cracks/chips and help optimize quality control and maintenance! *For more details, please download the PDF or feel free to contact us.

• Analysis and prediction system

The residual stress measurement device "μ-X360n" is a device that can measure residual stress remaining on the surfaces of metal parts and metal processing in industries such as automotive, shipbuilding, railways, and aerospace, as well as ceramics manufacturers and special metals, in a "non-destructive and non-contact" manner. 【Do you have any of these concerns?】 ■ I want to easily measure residual stress without hassle... ■ I want to know if the cause of cracks or chipping in parts is due to "tensile stress" or "compressive stress"... ■ I don't understand the cause of bending, warping, or cracking in welded areas... ■ I want to manage the lifespan of molds... and more. We provide quick and easy measurements for confirming weight reduction and high durability, improving dimensional accuracy, analyzing the causes of deformation and cracking, process improvement, quality control, predicting remaining lifespan, and optimizing maintenance! *If you would like a demonstration, please specify "Request for trial measurement." *For more details, please download the PDF or feel free to contact us.

• Analysis and prediction system

The "muraR" is a scanner that can rapidly detect variations in the hardness of steel surfaces in a non-contact and non-destructive manner, making it easy to visualize hardness inconsistencies. High-precision metal parts undergo grinding to ensure high dimensional accuracy and surface roughness; however, the properties of metals are constantly changing, which can lead to defects known as "grinding burns," even under optimal grinding conditions. Using metal parts that have experienced grinding burns can easily lead to cracks and delamination, posing a serious risk of accidents, making the inspection for grinding burns extremely important. Grinding burns manifest as softening due to tempering or hardening due to re-hardening, so visualizing "hardness variations" allows for easy determination of the presence of grinding burns. Traditionally, destructive testing methods such as nital etching and visual inspections have been implemented, but these are all sampling inspections that are low in reliability relative to their cost and time, presenting a challenging issue. This product is the world's first groundbreaking scanner that can eliminate such challenges for which there has previously been no decisive solution. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.*

• Analysis and prediction system

Portable X-ray Residual Stress Analyzer NEW μ-X360s 【Operability】 ・Easy sample setting,measurement time:Approx.60secs(Ferritic samples) 【Portability】 ・Sensor unit:Approx.2.4kg,Power supply unit:Approx.6.2kg. ・Ideally suited for field measurements. 【Applications】 ・Thermal treatment industrial of products,welding,plastic forming,surface reformation,monitoring and maintenance of plant and infrastructure.

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