ＬＮＳＪＡＰＡＮ List of Products and Services

The LNS method uses specially designed reinforcement materials (LOCK) and is a technology that can physically remove cracks with a metal touch. It has achieved numerous results so far, with a wealth of case studies available. ●For more details, please download the catalog or contact us.

• others

The LNS method uses specially designed reinforcement materials (LOCK) and is a technology that can physically remove cracks with a metal touch. It has achieved numerous results and has a wealth of case studies. ●For more details, please download the catalog or contact us.

• others

Cracks have occurred in your company's important equipment. "Is it safe to weld? I don't want to weld... I'm anxious." "Let's try grinding the crack first!... No good." "If we use a stop hole... No good." After consideration, welding was implemented... But it broke again! Welding is the only way to connect it! Just needs to last for a while! However, have you ever had an experience where the results did not meet your expectations? With Locknstitch (LNS method), we can meet your company's expectations! There are things that can only be done with mechanical joining that does not use heat. It can accommodate all types of metals. Unlike conventional welding repairs, we do not apply heat that damages the base material of the equipment. By not applying heat, secondary cracks do not occur, and heat treatment and machining are also unnecessary. As a result, repairs can be completed in a short period, leading to extended equipment life with precision, durability, and low cost.

• others

The LNS method is a technology that uses specially designed screws and reinforcement materials (LOCK) to physically remove cracks with a metal touch. It has achieved numerous results so far, with a wealth of case studies available. ● For more details, please download the catalog or contact LNSJAPAN.

• Reinforcement and repair materials
• Renovation and repair methods
• Special Construction Method

The LNS method is a technology that uses specially designed screws and reinforcement materials (LOCK) to physically remove cracks with a metal touch. It has achieved numerous results and has a wealth of case studies. Complete solution for equipment crack repair. ● For more details, please download the catalog or contact us.

• Reinforcement and repair materials
• Renovation and repair methods
• Special Construction Method

The LNS method is a technology that uses specially designed screws and reinforcement materials (LOCK) to physically remove cracks with a metal touch. It has achieved numerous results and has a wealth of case studies. For more details, please download the LNSJAPAN catalog or contact us.

• Renovation and repair methods
• Special Construction Method

The LNS method is a technology that uses specially designed screws and reinforcement materials (LOCK) to physically remove cracks with a metal touch. It has achieved numerous results and has a wealth of case studies. It completely solves the problems of metal crack repair (especially trunnions). ● For more details, please download the catalog or contact us.

• cement

■□■A completely new method for repairing metal cracks that is not welding■□■ If you are experiencing cracks or bolt troubles in your important production equipment, please contact LNS JAPAN first. If possible, please reach out before any welding repairs. Download the inspection report below, fill it out (please do so from "Download Catalog"), and send it along with photos of the inspection areas. We will get back to you with information on the feasibility of the work, repair duration, costs, and more.

• others

■□■ A completely new method for repairing metal cracks that does not involve welding ■□■ 【Example of Achievements】 ○ Upper part of the crown side cover (forged press) → There was an oil leak at the advancing area of the forged press machine, and crack repair (900mm) was completed in two days. ○ Additional hole processing on the crankshaft journal end → Completed eight locations in two days. ○ Gearbox gear → A second break occurred from the welded area, reinforced with LNS reinforcement material (repair period: two days during the day). ○ Marine M/E cylinder block → The aging ME engine of the ship, made of a material difficult to weld, was repaired using the LNS method (repair period: 2.5 days). We have many other achievements as well. For more details, please contact us.

• Reinforcement and repair materials
• Renovation and repair methods
• Special Construction Method

■□■ A completely new metal crack repair that is not welding ■□■ Contributes to the extension of equipment lifespan The work process involves drilling → tapping → inserting special screws and reinforcement materials (LOCK), and unlike traditional welding repairs, it does not apply heat that damages the base material of the equipment. As a result, repairs can be completed in a short period, leading to extended equipment lifespan with improved precision, durability, and low cost. The "C Series Pin" is ideal for crosswise cracks that occur on the upper part of the cylinder head or cracks that have developed from plug holes or bearing holes. The "L Series Pin" is characterized by its screw hole size and the taper at the base. The "LOCK" is used to increase strength across the crack. For more details, please contact us.

• Reinforcement and repair materials

■□■A completely new metal crack repair that is not welding■□■ The strength reinforcement material "LOCK" is made of "4130 steel" and is heat-treated to maintain a tensile strength of 175,000 psi (12,200 kg/cm²). LNS Lock is manufactured by cutting with EDM wire for precision, making it superior to Roll Type and Punch Type locks in all aspects. Since the Lock cannot be bent, it cannot be applied to the corners of uneven areas and is only usable on flat surfaces. For more details, please contact us.

• Reinforcement and repair materials
• others

■□■ A completely new metal crack repair that is not welding ■□■ The "L Series Pin" is designed so that the size of the screw hole for the L Series Pin is 1/1000 inch smaller than the size of the pin, and it has a large taper (7 degrees) at the base of the screw. When tightened, this causes about three threads of the female screw at the top of the screw hole to be crushed. The L Series Pin is used when the repair area does not penetrate the inside or outside of a corner or does not pass through the plug hole and bolt hole, or when there is no need to additionally increase structural strength. It eliminates the gap at the crack site while also serving the role of sealing and preventing loosening, demonstrating excellent effectiveness. For more details, please contact us.

• Reinforcement and repair materials
• Concrete Machinery
• others

■□■A Completely New Metal Crack Repair That Is Not Welding■□■ The "C Series Pin" is a representative screw that showcases LNS's excellent technology. The CASTMASTER (C Series Pin) does not diffuse cracks; rather, it works in the opposite direction. In short, this pin features a special form of thread known as a "Spiral hook," which has a different angle compared to conventional screws. It pulls the crack areas together and secures them permanently. The key point is the thread design, which differs from standard screws. It is advisable to use the largest diameter pin possible, and it can be applied from a thickness of 0.25" (approximately 6mm). For further details, please contact us.

• Reinforcement and repair materials
• others

■□■ A completely new method for repairing metal cracks that is not welding ■□■ The process involves drilling, tapping, and inserting special screws and reinforcement materials (LOCK), and unlike traditional welding repairs, it does not apply heat that could damage the base material of the equipment. By avoiding heat, secondary cracks do not occur, and heat treatment and machining are also unnecessary. As a result, repairs can be completed in a short period, leading to extended equipment life with improved precision, durability, and lower costs. For more details, please contact us.

• Reinforcement and repair materials

■□■ A Completely New Metal Crack Repair That Is Not Welding ■□■ 　　　　　　~ Permanent Complete Repair ~ The LOCK-N-STITCH 'LNS' method, which is not welding, uses special screws and reinforcement locks, employing mechanical stitch metal joining technology that prevents thermal distortion and secondary fractures, eliminates the need for machining, and allows for easy on-site construction, enabling a completely new crack repair that shortens construction time and reduces costs. Additionally, the permanent screw hole repair 'Full-Torque' is not a temporary fix like conventional products, but allows for permanent repairs, extending the lifespan of equipment. The permanent female thread repair insert 'Full-Torque Thread Insert' perfectly resolves worn or damaged bolt holes with a single application.

• Reinforcement and repair materials

■□■ A Completely New Metal Crack Repair That Is Not Welding ■□■ ~ Complete Repair of Screw Holes ~ The LOCK-N-STITCH 'LNS' method, which is not welding, uses special screws and reinforcement locks, employing mechanical stitch metal joining technology that prevents thermal distortion and secondary fractures, eliminates the need for machining, and allows for easy on-site construction, enabling a completely new crack repair that shortens construction time and reduces costs. Additionally, the permanent screw hole repair 'Full-Torque' is not a temporary fix like conventional products, but allows for a permanent repair, extending the life of the equipment. The permanent female thread repair insert 'Full-Torque Thread Insert' perfectly resolves worn or damaged bolt holes in a single application.

• Reinforcement and repair materials

■□■ A completely new metal crack repair that is not welding ■□■ ● Cracks have occurred in your important equipment. "Is it safe to weld? I don't want to weld... I'm anxious." "Let's try grinding the crack first!... No good." "What about a stop hole?... No good." After consideration, welding is implemented... It broke again! Welding is the only option to connect it! Just needs to last for a while! The LOCK-N-STITCH 'LNS' method, which is not welding, uses special screws and reinforcement locks, employing mechanical stitch metal joining technology that prevents thermal distortion and secondary cracking, eliminates the need for machining, and allows for easy on-site construction, enabling a completely new crack repair that shortens construction time and reduces costs. Additionally, it allows for permanent repairs rather than temporary fixes, extending the life of the equipment. With the LNS method, we can meet your expectations! There are things that can only be done with mechanical joining that does not use heat. It is compatible with all types of metals.

• Reinforcement and repair materials