東洋電機製造株式会社 List of Products and Services

Introducing a case study on the implementation of the "Railway Vehicle Monitoring Device" for railway operators. Remote monitoring of various devices on railway vehicles is conducted using "IORemoter." The gear mechanism detects abnormal vibrations and contamination of lubricating oil. The VVVF device monitors the power cycle of power semiconductors and predicts their remaining lifespan. It also realizes CBM (Condition-Based Maintenance). 【Case Overview】 ■ Remote monitoring of various devices on railway vehicles using IORemoter ■ The gear mechanism detects abnormal vibrations and contamination of lubricating oil ■ The VVVF device monitors the power cycle of power semiconductors and predicts their remaining lifespan ■ Realization of CBM (Condition-Based Maintenance) *For more details, please download the PDF or feel free to contact us.

• Monitoring and Control Equipment

The "IORemoter II" is an IoT device that supports analog input, digital input/output, and serial communication, as well as CAN and Ethernet. With the built-in LTE module, it achieves high-speed, large-capacity, and low-latency communication. It allows for firmware updates via remote operation and the collection of error information. As an option, you can choose from Wi-Fi, ZigBee, or Bluetooth. 【Features】 ■ High-speed, large-capacity, low-latency communication ■ Abundant interfaces ■ Vehicle compatibility ■ Expandability ■ Maintainability *For more details, please refer to the PDF document or feel free to contact us.

• IoT

The "ED Motor" is an IPM synchronous motor that achieves ultra-high efficiency and miniaturization, making it economical and environmentally friendly. Due to its embedded permanent magnet structure and the absence of secondary windings, it can keep losses low. Its efficiency exceeds the IE3 (premium efficiency standard value), promising significant energy savings. We also offer a "water-cooled ED motor" that has achieved even further miniaturization compared to standard ED motors. 【Features】 ■ High efficiency ■ Compact and lightweight ■ Low noise ■ Low inertia ■ Reduced maintenance *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "Distributed Power Generation Device for the Orient" is a device that contributes to the transition of energy sources from fossil fuels to renewable clean energy. This device, which integrates our technology, is designed to easily and efficiently configure clean power generation systems using wind power, small hydropower, fuel cells, biomass, and more. Additionally, it is equipped with an automatic system voltage rise suppression function and features an autonomous operation mode, allowing on-site power generation facilities that are normally interconnected with the grid to be utilized as independent power sources for on-site supply during emergencies. 【Features】 ■ A power conditioner with four functions ■ High efficiency achieved with 94% for large capacity units and approximately 90% for small capacity units ■ Output current is a clean power with a nearly pure sine wave and minimal harmonics ■ Reliable grid interconnection ■ Realization of compact design *For more details, please refer to the PDF document or feel free to contact us.

• Power generation equipment
• Power generation facilities

In this catalog, we present the "Industrial Systems and Electrical Equipment" of Toyo Electric Manufacturing Co., Ltd., delivering technology and excitement to our customers through high-precision, high-response, and high-efficiency power electronics. We introduce "general industrial machinery and equipment" in the manufacturing industry, as well as "test equipment for automotive development" and "social infrastructure equipment." You can choose products that utilize energy-saving motors, inverters, and FA controllers, along with high system construction technology leveraging networks. [Contents] ■ Electrical Systems ■ Testing Systems ■ Social Infrastructure Systems ■ Toyo Network Systems ■ μGPCsH/μGPCdsP, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "μGPCsH" is a FA controller equipped with a new feature web server that can be monitored from around the world. It supports open networks, making it easy to build distributed control systems, and it operates in a programming environment using general-purpose computers. Additionally, it allows for monitoring and maintenance of failures, operational data, and systems via the web, and data transmission in response to events via email is also possible. 【Features】 ■ Easy-to-understand μGPC language ■ Easy construction of distributed control systems ■ Programming environment using general-purpose computers ■ Simulator enabling desktop debugging ■ Redundancy system support to improve system reliability ■ Web functionality for monitoring PLC status and IO conditions *For more details, please refer to the PDF document or feel free to contact us.

• others

The "VF66R" is a high power factor converter that significantly suppresses inverter power supply harmonics and can reduce the total current distortion rate to below 5%. It allows for continuous regenerative operation and can instantly respond to steep load fluctuations, greatly enhancing the braking capability of the system. Additionally, it supports the connection of multiple inverters (common converter method), enabling effective utilization of regenerative energy, eliminating the need for braking devices, and allowing for space-saving in the system. 【Features】 ■Significantly suppresses power supply harmonics ■100% continuous power regeneration operation is possible ■Energy-saving and space-saving ■Compatible with open network communication ■Equipped with 120-degree conduction mode *For more details, please refer to the PDF document or feel free to contact us.

• others

The "VF66B" is an inverter capable of driving induction motors and ED motors, equipped with five modes in one unit, and suitable for a wide range of applications. The PC tool "VF66 PC Tool" provides strong support from adjustments after installation to maintenance. By programming with the control block editor and incorporating it into the inverter, the application of the inverter's built-in PLC function is possible. We customize the motor control and sequence functions of the inverter to provide the most suitable inverter for your system. 【Features】 ■ A versatile inverter with five modes in one unit ■ Customization function for the inverter tailored to the system ■ Support for design and adjustments ■ Reduced running costs (when applying ED motors) ■ Our unique auto-tuning *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "Automotive Testing System" is a support system aimed at shortening the development period for next-generation vehicles and improving performance. It reproduces engine behavior using a dynamometer that boasts industry-leading low inertia. It is compatible with tests such as "EV/HEV testing," "engine testing," and "FF transaxle testing." Not only does it incorporate drive technology unique to motor manufacturers, but it is also composed of our proprietary technology that considers ease of use and safety for customers, including machine systems and measurement control panels. 【Features】 ■ Reproduces engine behavior using a dynamometer with industry-leading low inertia ■ Equipment configuration tailored to customer ease of use and the characteristics of the test specimen ■ Control and measurement operation systems customized to customer requirements ■ Compact system that reduces installation space ■ Compatible with testing for EVs and HEVs *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "Disaster Prevention and General Emergency Use Toyo Cubicle Type Power Generation Device" complies with the "Cubicle Type Self-Generation Equipment Standards" of the Fire Service Act, eliminating the need for a specialized generator room, that is, a non-combustible dedicated room. It can be easily installed not only in newly constructed buildings but also in existing buildings where it is difficult to establish a non-combustible dedicated room, such as on rooftops, in pump rooms, mechanical rooms, and transformer rooms. Additionally, it is equipped with a microcomputer, designed to be compact and lightweight, and operates in a user-friendly fully automatic mode. 【Features】 ■ Compact and lightweight, can be installed in an extremely small footprint ■ No dedicated generator room required ■ Fast starting performance ■ Smooth starting even at low temperatures due to equipment like cooling water heating elements ■ Adoption of an automatic maintenance operation circuit that performs maintenance operations at pre-set times ■ High reliability and user-friendly fully automatic operation *For more details, please refer to the PDF materials or feel free to contact us.

• Power generation equipment
• Prime movers, torque converters, hydraulic equipment, generators