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中外炉工業

addressOsaka/Nishi-ku, Sakai-shi/Chukoko Shinmachi 2-4
phone072-247-2501
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last updated:Nov 01, 2021
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中外炉工業 List of Products and Services

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IoT for heat treatment equipment! We propose predictive maintenance through data collection and remote monitoring.

"CRism" is an IoT system for heat treatment equipment. It can set reference values and issue alerts for all data being collected.

"CRism" allows customers to set thresholds for all collected data, and notifications can be configured to be sent through general communication apps when these thresholds are exceeded. It visualizes various numerical data such as time-series data and batch data. 【Do you have any of these concerns with your heat treatment equipment?】 - I want to manage the timing of parts replacement to prevent troubles in advance. - I don't know the cause of the furnace shutdown. - I want to check the equipment status from anywhere. 【Features】 ■ Convenient "threshold setting function" ■ Capable of "diverse data analysis" ■ Visualizes various numerical data *For more details, please refer to the PDF materials or feel free to contact us.

  • maintenance
  • IoT
  • Analysis and prediction system

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Ammonia combustion technology

Publication on the development history and prospects of ammonia combustion technology, which is attracting attention for decarbonization!

To reduce greenhouse gas emissions, the societal demand for the use of decarbonized energy is expected to increase further both domestically and internationally. Among these, ammonia (NH3) is gaining attention alongside hydrogen (H2). Our company has begun developing industrial ammonia burners to utilize ammonia as a fuel, and this document introduces the reasons and potential for ammonia's rising prominence, as well as details about the industrial ammonia burner. Please feel free to download and take a look. 【Contents】 ■ Why is ammonia attracting attention as a decarbonized energy source now? ■ Characteristics of ammonia as a fuel ■ Our company's efforts towards the development of industrial ammonia burners *For more details, please refer to the PDF document or feel free to contact us.

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  • Thermal power generation
  • Other resource recycling

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Industrial Furnace Optimal Operation Service "Miterune"

Maximize the use of measurement data with IoT, fully supporting the "visualization" and "preventive maintenance" of your equipment!

"Miterune" is a service that supports the optimal operation of industrial furnaces by measuring flame detection, air-fuel ratio, furnace temperature, and exhaust gas temperature using sensors within the industrial furnace, and visualizing this data. At the start of the service, a "medical record" is created to understand the basic information and health of the furnace, allowing us to propose suitable operational consulting and planned equipment renovations. As part of our standard menu, we conduct regular report distribution and inspections, enabling continuous monitoring of the customer's equipment status and preventive maintenance. 【Features】 ■ Supports preventive maintenance and energy saving for industrial furnaces through visualization utilizing "IoT" ■ Constantly checks the "health" of industrial furnaces ■ Simple and reassuring enough for beginners to understand through the screen ■ Report distribution service combining data analysis with the experience of on-site professionals *For more details, please refer to the PDF document or feel free to contact us.

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  • IoT
  • maintenance

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Flame Internal Treatment Equipment 'INFLAZ' Mini Test Machine

A low-cost version suitable for small-scale trials is now available! It achieves 1/8 of our conventional testing equipment (by volume ratio).

"INFLAZ" is a flame treatment equipment that utilizes the high-temperature flame of a pure oxygen combustion burner. It is recommended for improving product yield and quality in the processes of powder spheroidization and spray sintering, as well as for enhancing existing processes. In addition to spheroidization, it can also be used for impurity removal. 【Features】 ■ Testing possible from small quantities ■ Significant reduction in investment costs: Achieves 1/5 of our conventional testing equipment ■ Compact size: Achieves 1/8 (volume ratio) of our conventional testing equipment ■ Realization of equipment modularization *For more details, please refer to the PDF materials or feel free to contact us.

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Batch-type heat treatment furnace "New High Shifter"

The bestselling heat treatment furnace "High Shifter" has evolved further with the latest features!

Born in 1954 as a full-fledged atmosphere heat treatment furnace, the "High Shifter" has received high praise in the automotive, bearing, machinery, and various other industries. Even now, it has delivered over 1,200 units as an energy-saving general-purpose heat treatment furnace that significantly shortens drying, heating, and seasoning times, and its demand is becoming increasingly diverse. Chugai Ro Co., Ltd. has significantly revamped various functions to meet these requests. The "New High Shifter" has achieved further evolution by pursuing ease of use, environmental improvements, and increased productivity. 【Features】 ■ Lower temperature of the furnace shell surface ■ Shortened cycle time due to increased combustion volume ■ Improved operability and maintainability ■ Reduced distortion of treated materials *For more details, please refer to the PDF document or feel free to contact us.

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Circular Coating Device "RS Coater"

Free circular coating with a unique slit die! A new product has arrived to replace the Spiral Coater!

The "RS Coater" is a device that allows for free circular coating using a unique slit die. In addition to circular shapes, it can achieve free coating shapes that are not dependent on substrate shapes such as squares and octagons. The time required for coating a φ300mm wafer is only 30 seconds, boasting high throughput and achieving excellent quality without bubbles. 【Features】 ■ Capable of thick film coating of high-viscosity liquids (thick coatings of several hundred micrometers can be applied in one go) ■ Excellent embedding capability for patterns (with few voids) ■ No need for EBR (Edge Back Rinse), reducing the number of processes ■ Achieves overwhelming liquid-saving (the amount of coating liquid used is less than one-third of that of a spin coater) ■ Significantly reduces the amount of cleaning liquid and waste liquid, enabling more eco-friendly production ■ Capable of coating irregular materials and shapes We also offer system proposals. Example process flow: Load Port (EFEM) → Alignment → Coater → BAKE → CP → Load Port (EFEM) Drying Process Option: VCD (Vacuum Drying Device) Firing Process Option: Can be combined with Cure Ovens and others *For more details, please refer to the PDF document or feel free to contact us.

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Atmospheric Sintering Furnace

Leave complex shapes to us! Fully automatic sintering furnace capable of high-density sintering processing in one cycle.

The "Atmosphere Sintering Furnace" is a furnace that can accurately process sintered products with very complex shapes, such as injection-molded items. High-density (over 95%) sintering treatment can be performed in one cycle (under atmospheric pressure), and operations are fully automated with precise temperature and atmosphere control using the latest equipment. Additionally, by performing surface treatment and finishing processes (HIP, sizing), it results in high-value-added sintered products. 【Features】 ■ Can accurately process sintered products with very complex shapes ■ High-density sintering treatment can be performed in one cycle ■ Fully automated operation with precise temperature and atmosphere control using the latest equipment ■ Achieves high-value-added sintered products through additional surface treatment and finishing processes *For more details, please refer to the PDF materials or feel free to contact us.

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Vacuum Sintering Furnace "VS Series"

A space-saving vacuum sintering furnace capable of processing a variety of materials such as high-alloy steel and alloys for electromagnetic materials.

The "VS Series" is a vacuum sintering furnace that shortens the conventional sintering process and performs debinding, vacuum sintering, and cooling continuously. It is designed with a focus on strict temperature uniformity in the sintering chamber and methods to prevent the evaporation of alloying elements, making it suitable for the sintering of high-alloy steels and alloys for electromagnetic materials. Additionally, the multi-chamber type adopts a roller hearth transport system, resulting in a compact drive unit and achieving space-saving design. 【Features】 ■ Shortens the conventional sintering process ■ Capable of continuous debinding, vacuum sintering, and cooling ■ Suitable for the sintering of high-alloy steels and alloys for electromagnetic materials ■ The multi-chamber type features a compact drive unit for space-saving design *For more details, please refer to the PDF document or feel free to contact us.

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Continuous hot press

The highly praised hot press is also available in a type suitable for large-scale processing!

We would like to introduce the "Continuous Hot Press" handled by Chugoku Ro Industrial Co., Ltd. The material is sequentially transported into the furnace by a pusher and is pressed in the hot press zone. The pressing is conducted simultaneously on multiple axes in a high-temperature atmosphere of up to 2,400°C, enabling mass production. Please feel free to contact us when you need assistance. 【Features】 ■ The material is sequentially transported into the furnace by a pusher ■ Pressed in the hot press zone ■ Pressing can be done simultaneously on multiple axes in a high-temperature atmosphere of up to 2,400°C ■ Capable of mass production *For more details, please refer to the PDF document or feel free to contact us.

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Hot press

Achieving high-pressure presses according to theoretical values! Various models available for research and development.

The press frame, manufactured using our unique method of machining thick plates, is free from aging changes such as surface warping and deformation seen in conventional welded structures, allowing for high-pressure pressing as per theoretical values. Additionally, the press room can move sideways, offering excellent operability and safety, and can operate at high temperatures of up to 2,800°C in a high-pressure atmosphere of up to 0.99 MPa, similar to a gas pressure high-temperature furnace. 【Features】 ■ No aging changes such as surface warping or deformation ■ High-pressure pressing can be performed as per theoretical values ■ Sideways movement of the press room is possible ■ Excellent operability and safety ■ Capable of operating at high temperatures of up to 2,800°C in a high-pressure atmosphere of up to 0.99 MPa *For more details, please refer to the PDF document or feel free to contact us.

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Gas pressure high-temperature furnace

Standardizing various specifications of high-temperature furnaces to accommodate the heat treatment of diverse high-performance materials, including ceramics.

The "Gas Pressure High-Temperature Furnace" is a furnace used for the firing and sintering of materials such as ceramics and graphite. It operates in an inert gas atmosphere using gases like N2, Ar, and He, capable of high-temperature operation up to 2,800°C in high-pressure environments ranging from vacuum to 0.99 MPa. This includes inert gas atmosphere furnaces, oxidation atmosphere furnaces that can heat up to 1,700°C in air or O2 atmospheres, high vacuum atmosphere furnaces that can heat up to 2,500°C in H2 atmospheres or under high vacuum below 0.01 Pa, as well as halogen gas and purification furnaces. Additionally, there are low-pressure HIPs that can use ultra-high pressure gas up to 30 MPa, simplifying the degreasing and sintering processes, and atmospheric high-temperature furnaces that can handle treatments from vacuum to atmospheric pressure, standardizing various specifications of high-temperature furnaces. *For more details, please refer to the PDF materials or feel free to contact us.*

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Single-chamber tempering furnace "T/VT Series"

Flexible customization is possible to meet various low-temperature treatment requests.

The "T/VT Series" is a low-temperature vacuum furnace designed to operate below 750°C. By adding an option that allows for a maximum furnace temperature of up to 950°C, it can be used for annealing and tempering of cold-forged parts and high-quality wire. Additionally, we offer the "VT Series," which significantly reduces cooling time by incorporating an intrcooler that directly cools the atmosphere gas inside the furnace. 【Features】 ■ Specializes in low-temperature operation below 750°C ■ Offers an option for a maximum furnace temperature of 950°C, suitable for annealing and tempering of cold-forged parts and high-quality wire ■ The "VT Series" is also available, which greatly shortens cooling time *For more details, please refer to the PDF document or feel free to contact us.

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Multi-chamber gas cooling and oil cooling furnace "CF/QF Series"

In response to the various concerns of customers facing cooling treatment issues, we have enhanced our lineup!

The "CF/QF series" is a vacuum furnace widely used for quenching and sintering of tool steel, alloy steel, and stainless steel, as well as for brazing and solution treatment. By combining standardized vestibules (gas quenching chambers), heating chambers, and oil quenching chambers, it is possible to select a furnace configuration suitable for the material being processed and the intended purpose. This series includes the "CF type," which is dedicated to gas cooling; the "QF type," which can perform gas cooling and oil quenching in one chamber; the "CF-Q type," which processes gas cooling and oil quenching in separate chambers; the "CF-C type," a straight-through type dedicated to gas cooling; and the "QF-C type," a straight-through type that can handle both gas cooling and oil quenching. 【Features】 ■ Widely used for tool steel, alloy steel, brazing, solution treatment, etc. ■ Ability to select a furnace configuration suitable for the material being processed and the intended purpose. *For more details, please refer to the PDF materials or feel free to contact us.

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Single-chamber gas cooling furnace "VF/VFV series"

High-performance cooling furnace capable of handling various processing purposes.

The "VF/VFV Series" is a vacuum furnace that accommodates various processing purposes such as hardening, tempering, precipitation hardening, solution treatment, and brazing. The "VF Series" features a compact design that allows for heating and cooling in a single chamber, with the capability of pressurized gas cooling up to 1 MPa (abs). Additionally, it has a unique cooling control function, requires minimal installation space, and does not need a dedicated pit. On the other hand, the "VFV Series" is vertical and suitable for processing long materials. 【Features】 ■ Accommodates various processing purposes ■ VF Series - Compact design for heating and cooling in a single chamber - Capable of pressurized gas cooling up to 1 MPa (abs) - Requires minimal installation space and does not need a dedicated pit ■ VFV Series - Vertical design suitable for processing long materials *For more details, please refer to the PDF document or feel free to contact us.

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Radiant tube type annealing furnace

By reducing the weight of trays and baskets, fuel consumption is decreased by 20%!

This is an annealing furnace for cold forging raw materials. The roller hearth method is used for transporting processed materials, and by reducing the weight of trays and baskets, fuel consumption is reduced by 20%. Additionally, the heat released during material cooling in the cooling zone and the combustion exhaust gases from the heating uniformity zone are sent to the preheating zone for use in preheating the materials, implementing thorough energy-saving measures. Furthermore, a vacuum vestibule is adopted at the loading and unloading ends of the furnace, significantly reducing the consumption of atmosphere gas. 【Features】 ■ The roller hearth method is used for transporting processed materials. ■ Thorough energy-saving measures have been implemented. ■ A vacuum vestibule is adopted at the loading and unloading ends of the furnace. ■ The consumption of atmosphere gas is significantly reduced. *For more details, please refer to the PDF document or feel free to contact us.

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Roller hearth type wire coil annealing furnace

Thoroughly pursuing quality improvement and energy conservation! Capable of wide-ranging support not only for mass production but also for small-batch production of various types.

This is equipment developed for continuous annealing of wire coils such as hot-rolled materials and cold-drawn materials. It utilizes the combustion exhaust gases from the radiant tube of the annealing furnace to generate atmosphere gas (N gas), and incorporates features such as a vacuum vestibule and recuperator to thoroughly pursue quality improvement and energy conservation. It is capable of not only mass production but also small-batch production of various types. 【Features】 ■ Suitable for continuous annealing of wire coils ■ Thoroughly pursues quality improvement and energy conservation ■ Capable of mass production ■ Accommodates small-batch production of various types *For more details, please refer to the PDF materials or feel free to contact us.

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Mesh belt type quenching and tempering furnace

High-performance equipment suitable for continuous heat treatment of metal parts, including small components.

This is a continuous heat treatment facility for small parts, such as small bolts, small bearing races for quenching and tempering, or carburizing for needle bearings. The mesh belts are available in various types to match the size of the workpieces, and quenching is performed by natural drop, ensuring no deformation occurs. This fully automated facility, from the supply of workpieces to tempering, implements thorough energy-saving measures at various points and can adopt different transport methods such as rotary retort type, rotary hearth type, or link belt type, depending on the shape and size of the workpieces. 【Features】 ■ Various mesh belts are available to match the size of the workpieces ■ Quenching is performed by natural drop, ensuring no deformation ■ Fully automated from the supply of workpieces to tempering ■ Achieves thorough energy savings *For more details, please refer to the PDF materials or feel free to contact us.

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Tray pusher type continuous gas carburizing furnace

A groundbreaking carburizing furnace that simultaneously achieves significant energy savings and compactness.

This is a compact facility suitable for small variety mass production, improved from the well-established pusher-type continuous furnace. By separating the furnace body into three chambers—burn-off and heating chamber, carburizing diffusion chamber, and cooling retention chamber—using intermediate doors, this energy-saving type reduces the energy unit consumption by approximately 36% compared to conventional types. Our developed quenching method, "one tank three-stage quenching," is a quenching system that minimizes distortion during phase transformation by ensuring uniform material temperature before martensitic transformation. By adopting this system, low distortion that is not constrained by the shape of the material can be achieved. 【Features】 ■ Equipment improved from pusher-type continuous furnace ■ Suitable for small variety mass production ■ Compact ■ Energy-saving type *For more details, please refer to the PDF document or feel free to contact us.

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Roller hearth type continuous gas carburizing furnace

Visualization through advanced technology achieves significant improvements in quality, productivity, and energy efficiency!

This equipment adopts roller hearth continuous conveying technology, boasting a wealth of achievements, and is designed to accommodate mass production of various types. It features the integration of a burn-off furnace and a carburizing furnace through hot vegetable processing, separation of zones via intermediate doors, independence of the cooling retention zone, and the adoption of a transfer-type quenching tank, all tailored to meet customer demands with meticulous attention. It achieves significant energy savings along with high quality and high productivity. 【Features】 ■ Adopts roller hearth continuous conveying technology ■ Accommodates mass production of various types ■ Independence of the cooling retention zone ■ Adoption of a transfer-type quenching tank ■ Achieves significant energy savings along with high quality and high productivity ■ Versatile for various applications *For more details, please refer to the PDF materials or feel free to contact us.

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HSGB type high-speed gas burner

Compact, lightweight, and slim tile-free! A gas burner with adjustable flame speeds: high, medium, and low.

The "HSGB Type High-Speed Gas Burner" is a compact, lightweight, and slim tile-less direct ignition gas burner. The flame speed can be freely selected from high to low, and it can be used for combustion from low air ratio to excessive air combustion. Additionally, it is easy to install and maintain, making it suitable as a heat source for various furnace equipment. 【Features】 ■ Compact, lightweight, and slim tile-less structure ■ Flame speed can be freely selected ■ Capable of combustion from low air ratio to excessive air combustion ■ Direct ignition allows for flame monitoring ■ Low surface temperature at the burner mounting area *For more details, please refer to the PDF materials or feel free to contact us.

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ISRG type immersion tube self-regenerating gas burner

Alumina balls adopted for the heat storage body! A simple and compact regenerative burner.

The "ISRG type immersion tube self-regenerative gas burner" is a compact regenerative burner that can perform switching heat storage combustion within the immersion tube with just one unit. The burner body is compact, and the switching valve (air/exhaust gas) and heat storage body are integrated, which eliminates the need for an exhaust gas suction fan (IDF), enabling the overall system to be smaller and more cost-effective. It is suitable for non-ferrous metal melting and holding furnaces that use immersion tubes, where the introduction of regenerative burner systems has been difficult until now. 【Features】 ■ Simple and compact ■ Uniform surface temperature distribution characteristics ■ Ultra-high efficiency ■ Improved working environment ■ Running and maintenance *For more details, please refer to the PDF materials or feel free to contact us.

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PLB type proportional control oil burner

A low-pressure air burner that can be designed with a small combustion chamber due to its ability to achieve high-load combustion.

The "PLB type proportional control oil burner" is a low-pressure air burner that can achieve combustion at a constant air-fuel ratio across the entire range of combustion with a single lever operation. It does not require complex or expensive control devices, making precise control easy. With over 200,000 units already in use, its application range has expanded to various heating equipment. 【Features】 ■ Combustion at a constant air-fuel ratio across the entire range with a single lever operation ■ No need for complex or expensive control devices, allowing for easy precise control ■ Capable of high-load combustion, enabling a smaller combustion chamber design *For more details, please refer to the PDF document or feel free to contact us.

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TMG type throat mix gas burner

Operates with an appropriate air ratio across the entire combustion range! A gas burner that adopts our unique throat mix method.

The "TMG Type Throat Mix Gas Burner" is a representative model of a general-purpose gas burner that meets the needs of various industries. It adopts our unique throat mix method, which mixes air and fuel gas in the throat section. With a wide turndown ratio, it can operate at an appropriate air-fuel ratio across the entire range of combustion volume. 【Features】 ■ Meets the needs of various industries ■ A representative model of a general-purpose gas burner ■ Adopts our unique throat mix method ■ Can operate at an appropriate air-fuel ratio across the entire range of combustion volume *For more details, please refer to the PDF materials or feel free to contact us.

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Steelmaking Combustion Equipment Product Catalog

Various combustion equipment for steelmaking, such as Tandysh preheating devices and RH degassing furnace preheating devices!

This catalog features the "combustion equipment for steelmaking" handled by Chugai Ro Co., Ltd. It includes a wide range of products, starting with the "energy-saving burner-equipped ladle preheating/drying device," which achieves significant energy savings, as well as the "tundish preheating device" equipped with a main direct ignition high-speed burner. Additionally, we introduce examples of equipment layouts such as vertical gate type, horizontal cart type, and vertical swing type. [Contents (excerpt)] ■ Energy-saving burner-equipped ladle preheating/drying device ■ Regenerative burner lineup for ladle preheating ■ Equipment layout examples ■ Dedicated heating system for ladles/tundishes ■ Edge heater and corner heating system *For more details, please refer to the PDF document or feel free to contact us.

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Gas Burner "NEOTMG Type Throat Mix Gas Burner"

Next-generation burner compliant with safety guidelines for industrial combustion furnaces!

The "NEOTMG Type Throat Mix Gas Burner" is a next-generation burner equipped with combustion performance that surpasses conventional equivalents and combustion safety features through individual monitoring of the main and pilot flames. It is a series specialized for small capacities, based on the representative model of general gas burners, the "TMG Type Throat Mix Gas Burner," allowing you to choose the optimal size according to the combustion volume from a wide variety of options. 【Features】 ■ Compliant with JIS B 8415-2008 ■ Combustion performance that surpasses conventional equivalents ■ Specialized for small capacities *For more details, please download the PDF or contact us.

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RCB type low NOx regenerative burner

Available Heat: Burner system with over 85% energy savings (CO2 reduction)!

This product is an energy-saving (CO2 reduction) burner system with an Available Heat of over 85%. It adopts ultra-low NOx technology at AH85%, and the shape of the heat storage unit is flexible, accommodating various fuels. 【Features】 ■ Fuel savings ■ Waste heat air temperature and temperature efficiency *For more details, please refer to the catalog or feel free to contact us.

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