シープロン化成 List of Products and Services

"Thermoplastic polyurethane roller (TPU)" is a product that exhibits outstanding wear resistance. It has high mechanical strength, such as tensile strength and tear strength, stable elasticity over a wide range of operating temperatures, and good oil resistance, chemical resistance, and ozone resistance. Additionally, TPU and other thermoplastic elastomer materials can be reused for trimmings and machining scraps generated during processing. 【Features】 ■ A wide variety of hardness (from rubber hardness to plastic hardness) ■ Outstanding wear resistance ■ High mechanical strength, such as tensile strength and tear strength ■ Stable elasticity over a wide range of operating temperatures ■ High impact strength *For more details, please download the PDF or feel free to contact us.

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Improvements in the conductive filler have made it possible to reduce the color transfer issues associated with carbon black in silicone rubber while maintaining a low surface resistivity! This filler can be applied to both HTV (heat-cured) and RTV (liquid) silicone rubber, making it suitable for a wide range of products such as rollers, plates, and conveyor belts. 【Possible Products】 - Rollers (lining) - Plates (lining) - Rubber standalone items - Belts (coating) ★ Molding is done in a clean room, so there is no concern about foreign matter contamination. ★ If you are experiencing issues with static electricity, please feel free to contact us. * For more details, please refer to the PDF document or feel free to reach out to us.

• Printer

Improvements in the conductive filler have made it possible to reduce the color transfer of carbon black, which was a problem with conventional silicone rubber, while maintaining a low surface resistivity! This filler can be applied to both HTV (heat-cured) and RTV (liquid) silicone rubber, making it suitable for a wide range of products such as rollers, plates, and conveyor belts.

• Printer

Our "Electrostatic Prevention Silicone Coating Belt" features a unique development of electrostatic prevention silicone rubber applied to the surface of the belt, enabling smooth transport while preventing the effects of static electricity. In addition to coating your existing transport belts, we can also provide products that include the belt, as well as coating onto different substrates. 【Features】 ■ Surface resistivity: 10^5Ω/□ ■ Available in blue and gray colors ■ Prevents color transfer to workpieces *We also accept sample production. Please feel free to contact us.

• Material handling systems and equipment

■What is Special High Purity Polyurea Coating [LINE-X]? It is a compound primarily composed of polyurea, formed through the chemical reaction between isocyanates and amine groups, resulting in urea bonds. This high-purity polyurea, which is said to be difficult to manufacture, is a groundbreaking coating agent that exhibits remarkable strength. It is a product from LINE-X, recognized by the U.S. government and military, and it has now become possible to apply this product, which is typically used for reinforcing facilities, using a roller. ■Features of Special Polyurea Coating - Excellent wear resistance, high durability, solvent resistance, and water resistance - Can be applied to any material due to its strong adhesion properties - Superior quick-drying properties due to room temperature curing, which can shorten delivery times. *By combining the lightweight nature of carbon (CFRP) rolls with the wear resistance of high-purity polyurea coating, we have created a highly functional roller unlike any before. *Since it can be applied to any material, please feel free to contact us. *Colors are in primary colors (Ivory: see photo) *Test values are listed in the catalog. We look forward to your inquiries.

• Light Roller

"Problems with Static Electricity in Silicone Rubber" Ω: At a conductivity level of (10^4 to 10^5Ω/□), carbon is often used as the conductor, resulting in a black color, which frequently causes color transfer to the workpiece. Ω: While white versions are also available, their resistivity is high at 10^8 to 10^12Ω/□. ↓ ◆ Our newly developed material solves these static electricity issues in silicone rubber! 《Features of High-Performance Static Prevention Silicone Rubber》 Ω: Maintains a gray color due to the use of special conductors! Ω: Almost no color transfer! Ω: Surface resistivity is 10^6 to 10^8Ω/□ (※internal test values) Ω: Molded in a clean room, eliminating concerns about foreign matter contamination! ※ Hardness below 50° is also under development. ※ Products other than rollers can also be manufactured. If you are experiencing issues with static electricity, please feel free to contact us. ★ A video of the color transfer test is currently available on YouTube! ★

• Light Roller

We are currently using synthetic rubber parts in existing equipment, but we would like to enhance release properties (non-stick) and slip properties. However, there may be various circumstances that prevent changing to materials with release properties. For those in such situations, we recommend this fluorine-based rubber coating! By applying this fluorine-based rubber coating to rollers and sheets made of NBR and similar materials, the slip properties will significantly improve. If you are currently facing issues, please feel free to contact us.

• Light Roller

The SEC series silicone rubber rollers are made from materials that possess the fundamental properties of silicone rubber (heat resistance, cold resistance, electrical insulation, physiological inertness, etc.), while also exhibiting excellent release properties and wear resistance. Thanks to their superior release properties, adhesives such as hot melts are less likely to stick, significantly reducing the hassle of removing adhesives from the rollers! Additionally, they are highly resistant to wear, allowing for long-term use! **SEC Series Features** - Hardness: 40–80° - High release properties, making it difficult for adhesives like hot melts to stick - Extremely strong against wear - Widely adopted in the sanitary materials industry *For more details, please download the PDF or contact us.*

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By incorporating carbon black, it is possible to impart conductivity to silicone rubber. By creating a pathway for electricity to escape, it prevents the generation of static electricity. It is effective in environments where static electricity measures are necessary, such as in the film industry. Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, please kindly download from the link provided below, "Catalog Download Dedicated Site."

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For example, NBR (nitrile rubber) is generally considered to have high wear resistance. However, simply using NBR will not solve the problem. NBR is a material that is resistant to abrasion, but we must also consider factors that promote fatigue, not just wear. By selecting rubber with consideration for the usage environment, products can be used for a longer time. "Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below, 'Catalog Download Dedicated Site.'"

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Conventional silicone rubber has weak physical strength in terms of tensile, tear, and abrasion resistance, which can lead to wear and deformation due to friction with transported items. As a result, there was a problem where the lifespan of rollers would be shortened in applications with heavy loads. The high-strength, abrasion-resistant silicone rubber rollers for film developed by Sheep Ron Chemical achieve high physical strength and abrasion resistance through a special formulation, making them silicone rubber rollers that do not leave work marks. They maintain the heat resistance and weather resistance characteristics of conventional silicone rubber, and we can provide a range of rubber hardness from 60° to 80°, making them ideal for situations requiring strength and abrasion resistance, such as film transport, calendering, and lamination rollers. 【Features】 ■ High abrasion resistance! ■ Excellent physical strength in terms of tensile and tear! ■ Heat resistance and weather resistance are equivalent to conventional silicone rubber! *Technical materials comparing the properties of other rubbers are available for free! For more details, please contact us or download our catalog to view.

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By applying a silicone rubber coating to synthetic rubber belts, handling adhesives such as hot melt becomes easier! In the video, a performance test is conducted using a MAX 100g spring scale to measure the release load of hot melt. We also have a video of the version without coating, so please refer to it to see the difference in effectiveness. *Please refer to the link at the bottom labeled "Version without Coating is Here." Additionally, there are other properties besides release characteristics, and it is expected to be active in various fields! 【Main Properties and Effects of Silicone Rubber Coating】 ■ Extremely high release properties, allowing for easy peeling of hot melt adhesives, sticky adhesives, and adhesive tapes like duct tape. ■ The elasticity and grip of silicone rubber provide shock absorption and anti-slip effects. ■ High water repellency, absorbing almost no water, thus offering waterproof effects. ■ Physiologically inert, posing no adverse effects on the human body, making it suitable for use in food manufacturing. ■ Excellent electrical insulation properties, suitable for insulation applications.

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Our company is developing functional silicone rubber products that incorporate various functions with characteristics such as heat resistance, cold resistance, release properties, and physiological inertness! 【Do you have these concerns?】 ■ When using hot melt adhesives or adhesives on the manufacturing line or during transportation, sticky substances tend to adhere to regular rubber belts or plates, making cleaning and removal difficult... By applying Sheep Ron Chemical's liquid silicone rubber coating, the high release properties of silicone rubber allow for easy removal of sticky substances. 【Main characteristics and effects of silicone rubber coating】 ■ Extremely high release properties, allowing for easy peeling of hot melt adhesives, adhesives, and sticky tapes like duct tape. ■ The elasticity and grip of silicone rubber provide shock absorption and anti-slip effects. ■ High water repellency, absorbing almost no water, thus offering waterproof effects. ■ Physiologically inert, with no adverse effects on the human body, making it suitable for use in the food manufacturing sector. ■ Excellent electrical insulation properties, suitable for insulation applications.

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This product has excellent release properties, making it difficult for adhesive materials to stick to the silicone rollers, which is why it is also adopted in the healthcare materials industry. We can also accommodate requests such as "I only want to apply adhesive to specific areas" since engraving processing is possible. We have received strong support from many customers due to our consistent production and quality management system, which covers everything from consulting and proposals for rubber products to rubber compounding, molding, processing, and inspection. Please feel free to consult us not only about industrial silicone rollers but also about various other products. Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below titled 'Catalog Download Exclusive Site.'

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This product is made from relatively inexpensive materials while possessing the basic properties of silicone rubber (heat resistance, cold resistance, insulation, release properties, physiological inertness, etc.). It can be widely used for transport rollers and ink transfer rollers, among others. If you consult with us, we can accommodate small lots and short delivery times. Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link provided below, "Catalog Download Dedicated Site."

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Our company is developing functional silicone rubber with features such as water repellency, mold release agents, and lubrication tailored to specific applications! 【Do you have any of these concerns?】 ■ When using hot melt adhesives or adhesives on production lines or during transportation, hot melt tends to stick to regular rubber belts or plates, making processing difficult... 　　　　　　　　　　　↓　　　　↓　　　　↓ 　By applying liquid silicone rubber coating from Sheep Ron Chemical, you can easily process hot melt due to the high release properties of silicone rubber. 【Main characteristics and effects of silicone rubber coating】 ■ Extremely high release properties, allowing for easy peeling of hot melt adhesives, adhesives, and tape such as duct tape. ■ The elasticity and grip of silicone rubber provide shock absorption and anti-slip effects. ■ High water repellency, absorbing almost no water, thus offering waterproof effects. ■ Physiologically inert, posing no adverse effects on the human body, making it suitable for use in food manufacturing. ■ Excellent electrical insulation properties, suitable for insulation applications.

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• Rubber sheet

At Sheep Ron Chemical, we have introduced a rare "Class 100,000" clean room for the manufacturing of silicone rollers. By manufacturing in a clean room, we prevent foreign matter contamination and provide higher quality products. This is suitable for equipment that requires high quality and precision, such as film manufacturing used in the high-performance film industry. With our silicone rollers, we can significantly reduce troubles caused by foreign matter in the silicone. [Features] - All kneading and sheet molding operations are performed in the clean room with open rolls. - Movement into the clean room is done through air showers and pass boxes. - The amount of dust and particles is continuously measured with a particle counter. *For more details, please refer to the catalog or feel free to contact us. Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors are kindly requested to download from the link provided below, "Catalog Download Dedicated Site."

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Conventional silicone rubber has weak physical strength in terms of tensile, tear, and abrasion resistance, which can lead to wear and deformation caused by the edges of films, resulting in dents where the film passes over the rollers. This has posed a problem where the lifespan of rollers is shortened in applications that involve heavy loads. The high-strength, abrasion-resistant silicone rubber rollers for films developed by Sheep Ron Kasei achieve high physical strength and abrasion resistance through a special formulation, making them silicone rubber rollers that do not leave work marks. They maintain the heat resistance and weather resistance characteristics of conventional silicone rubber, and we can provide variations in rubber hardness from 60° to 80°, making them suitable for situations that require strength and abrasion resistance, such as film transport and lamination rollers. 【Features】 ■ High abrasion resistance! ■ Excellent physical strength in terms of tensile and tear resistance! ■ Heat resistance and weather resistance are equivalent to conventional silicone rubber! *Technical materials comparing the physical properties with other rubbers are available for free! Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link provided below, "Catalog Download Dedicated Site."

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The thermal conductive silicone rubber rollers from Sheeptron have more than three times the thermal conductivity compared to natural rubber, exhibiting excellent heat resistance and electrical properties over a wide temperature range, and demonstrating rapid heating and cooling effects. They are effective in situations where quick heat transfer is necessary, such as for laminating, cooling, and heat dissipation or heating plates. This significantly reduces the energy and time previously required for heating and cooling! 【Main Features】 ■ Reduction of energy required for heating and cooling ■ Achieving uniform temperature throughout the silicone rubber ■ Reduction of defects caused by temperature variations We can manufacture various rubber products, including silicone rubber rollers, tailored to our customers' intended use and operating environment. Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors are kindly requested to download from the link provided below, 'Catalog Download Dedicated Site.'

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Dust and debris from the surfaces of various films and glass can be transferred from a roller that removes them to a stronger adhesive roller. Since it is designed to be anti-static, it minimizes the generation of static electricity and does not attract dust from the air. For more details, please contact us or download the catalog. Customers viewing our product page from the construction materials, interior, or pharmaceutical and food technology sectors, we kindly ask you to download from the link provided below, "Catalog Download Dedicated Site."

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When replacing rubber products like rollers, the line must be stopped temporarily. It is natural to want to reduce the number of times the line is stopped in order to increase production efficiency and reduce costs. Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below labeled 'Catalog Download Exclusive Site.'

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Of course, the unit price of the product varies depending on the quantity purchased (lot). Our company performs all processes from molding to processing in-house, so we strive to offer our products at the lowest possible price. Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below titled 'Catalog Download Dedicated Site.'

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There are several types of wear. From the user's perspective, all they can see are the results of wear and fatigue, but in reality, it is possible to increase resistance to such wear and extend lifespan through the selection of rubber compounds and polymers. At Sheep Ron Chemical, we develop optimal rubber materials while listening to our customers' needs and making proposals. Customers viewing our product pages from the construction, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link provided below, "Catalog Download Dedicated Site."

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Most measuring instruments, excluding laser types, such as dial gauges and digital calipers, are contact-type, and rubber materials have a tendency to deform even under slight pressure. Therefore, some individual differences and errors due to habits are unavoidable. Additionally, the influence of environmental temperature during measurement must be considered. Consequently, to prevent such issues when manufacturing high-precision products, it is essential to communicate with customers regarding the specifications of the measuring instruments used and the setting of environmental temperature during measurement. Furthermore, for more accurate measurements, it is necessary for the rubber surface to be clean; however, the action of solvents during solvent wiping causes the rubber to expand slightly. Therefore, it is also important to allow a brief drying time after solvent wiping. Customers viewing our product pages from the construction materials, interior, and pharmaceutical food technology sectors are kindly requested to download from the link provided below, "Catalog Download Dedicated Site."

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Rubber products tend to undergo relatively slow shrinkage and deformation even after vulcanization, especially those that contain volatile components in their rubber formulations, making it impossible to avoid some degree of dimensional changes over time. For such products, it is generally recommended to let the rubber rest (aging) for a certain period after vulcanization before processing and measuring. Alternatively, measures such as post-vulcanization (secondary vulcanization) using an oven may be necessary after the original vulcanization process is completed. Customers viewing our product pages from the fields of construction materials, interior design, pharmaceuticals, and food technology, please download from the link provided below for the "Catalog Download Dedicated Site."

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In actual processing, it is essential to set up the processing in a way that corrects these trends. To solve this, the presence or absence of skills and know-how in this field will be the key factor. Our company has a wealth of processing experience, ranging from small diameters of about φ8 to large sizes exceeding φ600. Customers viewing our product page from the architecture, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below, "Catalog Download Dedicated Site."

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We have received support from many customers with our consistent production and quality management system, which includes not only consultations and proposals for rubber products but also rubber mixing, molding, processing, and inspection. Please feel free to consult us about various products, not just industrial silicone rollers. Customers viewing our product page from the construction materials, interior, pharmaceuticals, and food technology sectors, we kindly ask you to download from the link below, "Catalog Download Dedicated Site."

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• Rubber sheet

We have received strong support from many customers with our consistent production and quality management system, which includes not only consultations and proposals for rubber products but also rubber mixing, molding, processing, and inspection. Please feel free to consult us about various products, not just industrial silicone rollers. Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below, "Catalog Download Dedicated Site."

• Rubber sheet

When using rubber rollers under heating conditions, compression set (permanent deformation) becomes a concern. The SMC series has improved compression set compared to our general-purpose silicone rollers. Compared to ordinary organic rubber, the compression set remains stable over a wide temperature range. Customers viewing our product page from the construction, building materials, interior, pharmaceutical, and food technology sectors, please download from the link below labeled 'Catalog Download Exclusive Site.'

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High-strength silicone rubber rollers are designed to provide strength and tensile strength to conventional silicone rubber, making them suitable for use in harsh environments. While silicone rubber is known for its excellent release properties and heat resistance, we have added "high strength & high tear resistance." Although the strength at room temperature is inferior to that of organic rubber, the retention rate at high temperatures is high, and the strength reverses. ★Our company is equipped with a Class 100,000 clean room, and all silicone rubber is molded within the clean room, ensuring thorough foreign matter countermeasures.★ 【Features】 ■ "SKC Series" *SKC is our product name for high-strength silicone rubber. ■ Hardness: 30° to 70° ■ Possible manufacturing dimensions: Rubber outer diameter φ600 × total length up to 4000L ■ High retention rate of strength at high temperatures ■ Molded in a Class 100,000 clean room, ensuring thorough foreign matter countermeasures Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, please download from the link provided below, "Catalog Download Dedicated Site."

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Heat-resistant silicone rubber rollers are suitable for use in harsh environments where high temperatures are applied, such as for laminating. Silicone rubber is known for its excellent release properties and "heat resistance," and this "heat resistance" has been further improved. Currently, it is used in various fields, including the laminating process, and has a track record of over 30 years. ★Our company is equipped with a Class 100,000 clean room, and all silicone rubber is molded within the clean room, ensuring thorough measures against foreign substances.★ 【Features】 ■ "SHC Series" * SHC is our product name for heat-resistant silicone rubber rollers. ■ Hardness: 50°・60°・70°・80° (in 10° increments) ■ Possible manufacturing dimensions: Rubber outer diameter φ600 × total length up to 4000L ■ Molded in a Class 100,000 clean room, ensuring thorough measures against foreign substances! * Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, please download from the link below titled "Catalog Download Dedicated Site." Thank you for your cooperation.

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By coating the substrate surface, it is possible to impart the characteristics of silicone rubber, such as high release properties, elasticity, and high tackiness. Silicone rubber is physiologically inert and has no adverse effects on the human body, so it has a proven track record in the fields of hygiene materials such as diapers and masks, as well as in food manufacturing. Customers viewing our product page from the fields of architectural materials, interior design, pharmaceuticals, and food technology, please download from the link provided below to the "Catalog Download Site."

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We strive to listen carefully to our customers' requests when proposing and developing products. Based on that, our integrated production system addresses issues such as delivery times and costs. Here, we will introduce our processing technologies, including rubber press molding. Customers viewing our product page from the building materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link below, "Catalog Download Dedicated Site."

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Our company is capable of manufacturing various types of silicone linings tailored to the customer's intended use and environment. We have received support from many customers due to our consistent production system and quality management system, which covers not only consultations on rubber products and proposals for bonding (lining) to various substrates but also rubber compounding, molding, processing, and inspection. Please feel free to consult us not only for industrial silicone linings but also for various other products. Customers viewing our product page from the fields of construction materials, interior design, pharmaceuticals, and food technology, we kindly ask you to download from the link below titled 'Catalog Download Exclusive Site.'

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Our company has extensive knowledge and product strength regarding rubber sponge rollers. We can manufacture rubber sponge rollers of various sizes and shapes from sponge tubes or sponge sheets. We will propose the optimal features and materials for rubber sponge rollers tailored to your usage needs. You can rely on us for rubber sponge rollers. Customers viewing our product page from the construction materials, interior, pharmaceutical, and food technology sectors, we kindly ask you to download from the link provided below, "Catalog Download Dedicated Site."

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