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最上インクス

EstablishmentJanuary 8, 1965
capital4600Ten thousand
number of employees97
addressKyoto/Ukyo-ku, Kyoto-shi/5 Nishijūmachi, Saiin
phone075-312-8775
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last updated:Dec 15, 2021
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[Technical Column] Issue 20: External Wrapping Fins for Pipes and Piping

Simply wrap it around the outside of the piping or pipe to improve heat dissipation performance!

Introducing the folding fin developed by Mogami Inks. (Technical Advisor, Mr. Ohara) The pipe and piping outer wrap fin developed by our company (hereafter referred to as OPFF) has the power to increase the heat dissipation area to approximately 10 to 20 times that of the base pipe, while being retrofittable. Traditionally, finned pipes were made by welding, brazing, or extrusion to the base pipe, but these methods are difficult for bending processes and do not work with base pipes made of glass or resin. OPFF can improve heat dissipation performance regardless of the material of the base pipe, and its effectiveness has been confirmed to increase by 20% to 150% with natural convection cooling, and even more with forced convection. Features: ◎ Retro-fittable ◎ Can be wrapped around piping and pipes ◎ Made of thin metal sheets – lightweight ◎ No initial mold costs required ◎ Small lot sales available ◎ High performance *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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[Technical Column] Issue 19: The Evolution of Technology through Biomimetics

As a means to reduce fluid resistance, the slippery surface polymers of catfish skin are being studied!

In this column, I will talk about biomimetics. Biomimetics is used in various industrial products and is expected to greatly contribute to the development of new products in the future. Historically, human-powered aircraft modeled after bird wings and Velcro, inspired by the shape of burdock seeds, have emerged. In recent years, painless injection needles inspired by mosquito proboscis and water-repellent surfaces utilizing lotus leaves have been developed. *For more details on the column, please refer to the related links. Feel free to contact us for more information.*

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[Technical Column] Issue 18: Research Case on Surfaces that Prevent Frost Formation

The super hydrophobic film will still condense and form water droplets, but it will not freeze for more than an hour!

In this column, I will discuss research examples of surfaces that prevent frost formation. Figure 1 shows the state of condensed water on a superhydrophobic surface observed with an electron microscope. The size of the water droplets can be as large as 100 microns. It is well known that water droplets on a hydrophobic surface tend to form beads, as seen on lotus leaves. However, condensed water originates from the microscopic irregularities of the surface, causing it to grow in a root-like manner as shown in Figure 2, and it does not form beads like in Figure 1. On superhydrophobic films, while condensation does lead to the formation of water droplets, they do not freeze for more than an hour. *For more details on the column, you can view the related links. Please feel free to contact us for more information.

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[Technical Column] Issue 17: Frosting Issues with Outdoor Units in Heat Pumps

The window glass has fogged up, creating a very dangerous situation! Various measures are being considered.

In this column, we will discuss the issue of frost when using heat pumps for vehicle heating. As explained in the 16th column, heat pumps extract heat from the air, and the total of the extracted heat and the compression energy from the compressor is used as a heating source. When the outside air is cold, refrigerant at temperatures below minus 10°C passes through the outdoor unit, cooling the air with that refrigerant, which causes condensation, and the condensed water freezes. Over time, this begins to block the entire surface of the outdoor heat exchanger, resulting in no airflow and preventing heat exchange. In short, the heat pump stops functioning. *For more details on the column, please refer to the related links. For further inquiries, feel free to contact us.

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[Technical Column] Issue 16: Coolers for Cooling Dual-Sided Heat Dissipation Power Modules

The biggest challenge is how to cool the power module from both sides! The issue is how to ensure contact.

In this column, we will discuss the cooler for cooling power modules with dual-side heat dissipation. The diagram shows an example of a heat exchanger that cools power modules with dual-side cooling, as explained in the previous column. The biggest challenge is how to cool the power module from both sides. The idea of arranging the cooling water passages in parallel and sandwiching the power module between them is good, but the challenge lies in how to ensure contact. *For more detailed information on the column, please refer to the related links. Feel free to contact us for more details.*

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[Technical Column] Issue 15: Cooling Mechanism of Inverters

As the power of electric vehicles increases, the heat dissipation of the inverter also increases, requiring a high-performance cooling system!

In this column, I will discuss the cooling mechanisms of inverters. The cooling mechanisms of inverters include single-sided cooling, as shown on the left of the diagram, and double-sided cooling, as shown on the right. In the case of single-sided cooling, the semiconductor device is soldered to a substrate and then joined to a heat sink made of ceramic materials with good thermal conductivity and insulation, such as aluminum nitride, which is then cooled through a cooling channel. In this case, to cool the semiconductor substrate from one side, multiple semiconductor chips are arranged on a flat structure and cooled from one side. *For more detailed information, please refer to the related links. If you have any questions, feel free to contact us.*

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[Technical Column] Issue 14: Thermal Management of Electric Vehicles

Cooling and temperature control of inverters, high-output motors, and batteries are very important!

In this column, we will discuss the thermal management of electric vehicles. As the reduction of carbon dioxide, a cause of global warming, becomes a significant social issue, the transition from gasoline engine vehicles to electric vehicles is expected to accelerate rapidly, and automakers are speeding up their development. Thermal management is a crucial challenge for electric vehicles. When it comes to thermal issues, the main purpose in traditional engine vehicles has been to cool the engine and engine oil, as well as to cool the air for air conditioning. However, in electric vehicles, the waste heat from the engine can no longer be used as a heat source for the air conditioning system. *For more details on this column, please refer to the related links. Feel free to contact us for more information.*

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[Technical Column] Issue 13: Air Conditioning Systems and Challenges of Electric Vehicles

Insufficient heating source! This problem will become more pronounced when fully transitioning to electric vehicles!

In this column, we will discuss the air conditioning methods and challenges of electric vehicles. As shown in the diagram of the refrigeration cycle, the air that exchanges heat with the refrigerant in the evaporator becomes cold air, which is used for cooling in the summer. However, to achieve the preferred temperature for the occupants, it is necessary to mix this cold air with warm air generated by the heater core. The hot water entering the heater core is the cooling water from the radiator. In recent years, the popularity of hybrid vehicles has led to a shortage of this heating source. This is due to the reduced heat generation from the engine as it operates intermittently. Especially in winter, due to the lack of heating, methods such as electric heaters (PTC heaters) have been put into practical use to supplement the heating. When fully transitioning to electric vehicles, this issue will become even more pronounced. *For more details on the column, you can view it through the related links. Please feel free to contact us for more information.*

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[Technical Column] "Report on Joint Research Results Regarding Fin Contact Thermal Resistance"

Introduction to the contact thermal resistance of pipe and piping outer wrap folding fins!

In this column, we report excerpts from the results of collaborative research conducted with a professor from Mie University regarding the contact thermal resistance during the installation of externally wrapped folding fins on pipes. In this collaborative research, a heater was inserted into the center of a copper cylinder, and experiments were conducted under natural convection conditions with fins wrapped around it. By measuring various points, we evaluated the effectiveness of the fins, comparisons based on the method of securing the fins, and the effects of thermal conductive sheets. We encourage you to read it. *For more detailed information about the column, please refer to the related links. Feel free to contact us for further inquiries.*

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Thin Plate Heat Transfer Fins: "Outer Wrap Fins" and "Inner Insert Fins"

Increase the heat exchange area. Retrofitting and customization for piping are also possible. Samples and materials available.

Our "External Wrapping Fins" and "Internal Insertion Fins" are heat transfer fins that can be installed on piping afterward. They are easy to install and remove, allowing for use only during necessary seasons, such as summer or winter. Verification of their effectiveness can also be easily conducted. By expanding the heat exchange area, they contribute to improved heat exchange performance. We can accommodate dimensions and materials beyond standard products. 【Features】 ■ Can be retrofitted to existing equipment and piping in factories and plants ■ Our main product is based on a unique folding fin made of thin metal ■ Can be installed on piping utilizing features such as flexibility, lightweight, and high strength ■ Fin pitch, fin height, and number of fins can be customized without mold changes ■ Dimensions and materials are negotiable. Customized shapes can be produced from a single unit ★ We are currently offering samples. Please feel free to contact us if you are interested. ※ You can view materials that include analysis examples from the "PDF Download."

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[Proposal/Analysis Case] How to Avoid Interference and Improve the Heat Dissipation Capacity of Piping

Install by wrapping around the surface! A major design change solely aimed at avoiding interference is no longer necessary!

We received a consultation stating, "The finned piping is interfering with the surrounding equipment, and it's causing problems." As a solution, please consider "wrapping folding fins around the piping." When fins are continuously formed at a certain height like in finned pipes, it is not possible to change the height midway. However, if fins are wrapped around and installed afterward, it becomes possible to install fins of varying heights depending on the interference situation, eliminating the need for significant design changes solely aimed at avoiding interference. Since this is a retrofitting measure, it can be utilized as an option when necessary, allowing for convenient use without major changes to the design or drawings. [Case Summary] ■ Issue: Finned piping is interfering with surrounding equipment. ■ Proposed Solution: Consider wrapping folding fins around the piping. *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Heat Dissipation Capacity of Piping

The installation of folding fins can be done as an additional component in case of insufficient cooling capacity!

We received an inquiry stating, "We are having trouble because the cooling of the fluid in the pipes is not keeping up." As a solution, please consider "wrapping folding fins around the pipes." By installing fins, we can effectively increase the actual surface area of the pipes, which can significantly improve cooling efficiency, especially in environments with forced air cooling where wind is present. The wrapping of folding fins can be installed later onto the pipes without replacing the pipes themselves, similar to pipes with fins, which offers the advantage of being able to add components when cooling capacity is insufficient. [Case Overview] ■ Issue: The cooling of the fluid in the pipes is not keeping up, causing problems. ■ Proposed Solution: Consider wrapping folding fins around the pipes. *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Efficiency of Liquid Heating

One-touch for existing rod heaters! Responding to the need for increased efficiency with easy-to-install additional components!

We received an inquiry stating, "I would like to improve the efficiency of liquid heating through pipes." As a solution, please consider the installation of "wrapping fins." By partially processing fins made of thin sheet metal into a clip-like shape, they can be easily attached to existing rod-type heaters. Since the fins are made of thin sheet metal, there are also fins designed to be installed along pipes that can be bent into complex shapes. [Case Overview] ■ Issue: Improve the efficiency of liquid heating through pipes ■ Proposed Solution: Consider the installation of wrapping fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Efficiency of Air Heating

"Parts that can be added around the piping to improve heat transfer efficiency!" We propose easy-to-install fins!

We received an inquiry stating, "I would like to improve the efficiency of air heating through pipes." As a solution, please consider the installation of "wrapping fins." By partially processing fins made of thin sheet metal into a clip-like shape, they can be easily attached to the outside of specific pipes with a simple one-touch mechanism. Installation is easy, which also makes removal simple, allowing for maintenance tasks such as cleaning to be carried out with ease. [Case Overview] ■ Issue: Want to improve the efficiency of air heating through pipes ■ Proposed Solution: Consider the installation of wrapping fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Heat Exchange Efficiency of Pipes -2-

The movement of the rising air currents generated during natural air cooling is smooth! This can improve cooling efficiency.

We received an inquiry about wanting to improve the heat exchange efficiency of pipes in natural air cooling. As a solution, please consider the installation of slit fins. These fins are a type that has slits periodically placed in folding fins made from thin metal, which may enhance performance while retaining the benefits of being lightweight and flexible. By adjusting the dimensions of the slits, air can flow through the gaps, allowing for smoother movement of the rising air currents generated during natural air cooling, which may improve cooling efficiency. [Case Overview] ■ Issue: Wanting to improve the heat exchange efficiency of pipes in natural air cooling ■ Proposed Solution: Consideration of the installation of slit fins *For more details, please refer to the PDF materials or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Heat Exchange Efficiency of Pipes -1-

Improved performance while maintaining the benefits of being lightweight and flexible! Introducing slit fins!

We received an inquiry stating, "I would like to improve the heat exchange efficiency of pipes under forced air cooling." As a solution, please consider the installation of "slit fins." These fins are a type that has slits periodically placed on folding fins made from thin metal sheets, which may enhance performance while maintaining the benefits of being lightweight and flexible. By having slits, fins can be installed in orientations that would not be possible without slits, allowing wind from the side to hit the entire surface of the fins, which may improve cooling efficiency compared to standard folding fins. [Case Summary] ■ Issue: Desire to improve the heat exchange efficiency of pipes under forced air cooling ■ Proposed Solution: Consider the installation of slit fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] Example of Improvement for Folding Fins

We propose a type of fin with slits arranged periodically! An improvement in performance can be expected!

We received a consultation stating, 'I would like a folding fin with better performance.' As a solution, please consider the installation of 'slit fins.' These fins, which are made by bending thin sheet metal, have slits added periodically, and they have the potential to improve performance while maintaining the benefits of being lightweight and flexible. In forced air cooling environments, the slits can affect the flow of fluid, making it easier for heat to transfer from the fins to the air, which can potentially improve heat dissipation performance by about 10%, depending on the cooling and surrounding structures. In natural air cooling environments, performance improvements can also be expected depending on the shape and installation direction. [Case Summary] ■ Issue: I would like a folding fin with better performance ■ Proposed Solution: Consider the installation of slit fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Respond to Frequent Changes in the Heated Area

It is possible to install along a heater bent into a complex shape! We propose wrapping fins.

We received an inquiry stating, 'I want to easily adjust the heating area with a sheath heater.' As a solution, please consider 'the installation of wrapping fins.' These fins are made from thin sheet metal and can be partially processed into a clip-like shape, allowing them to be easily attached to existing rod-type heaters. Since the fins are made from thin sheet metal, there are also fin shapes that can be installed while conforming to the contours of heaters that are bent into complex shapes. [Case Overview] ■ Issue: I want to easily adjust the heating area with a sheath heater. ■ Proposed Solution: Consider the installation of wrapping fins. *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Heat Exchange Efficiency of Pipes

The fins are made of thin sheet metal! They can be installed along a spirally wound pipe.

We received an inquiry stating, 'I want to improve the performance of a heat exchanger using pipes for liquid-to-liquid applications.' As a solution, please consider the installation of 'wrapping fins.' These fins are made from thin sheet metal and are partially shaped like clips, allowing them to be easily attached to existing rod-type heaters. Since the fins are made from thin sheet metal, there are also shapes that can be installed along spirally wound pipes. [Case Summary] ■ Issue: Want to improve the performance of a heat exchanger using pipes for liquid-to-liquid applications ■ Proposed Solution: Consider the installation of wrapping fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Performance of Air Heating Heaters

We propose a type of fin that can be installed with one touch! Maintenance work can also be easily carried out!

We received an inquiry stating, 'I would like to increase the types of fins for air heating heaters.' As a solution, please consider the installation of 'wrapping fins.' By partially processing fins made of thin sheet metal into a clip-like shape, they can be easily attached to existing rod-type heaters with a single touch. Installation is easy, making removal just as simple, and maintenance tasks such as cleaning can be carried out with ease. [Case Overview] ■ Issue: Want to increase the types of fins for air heating heaters ■ Proposed Solution: Consider the installation of wrapping fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] Easily Removable Catalyst Support

Can be used as a donut-shaped part that can expand the surface area! We propose folding fins!

We received an inquiry stating, "We are looking for an easily replaceable catalyst carrier for installation inside pipes." As a solution, please consider "the installation of folding fins on the inside of the pipe." By coating the surface of the folding fins with a catalyst and installing them inside the pipe, it is possible to utilize them as a catalyst carrier that expands the surface area on the inside of the pipe. Folding fins can be used as donut-shaped components that slightly possess spring properties to expand the surface area by joining both ends with any desired connection. In the case of fixation through spring properties, removal will also be easy. [Case Overview] ■ Issue: Looking for an easily replaceable catalyst carrier for installation inside pipes ■ Proposed Solution: Consider the installation of folding fins on the inside of the pipe *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Miniaturize Heat Exchangers

We propose installation along the outer wall of the flow path! This can contribute to the overall compactness of the heat exchanger!

We received an inquiry stating, 'I want to shorten the distance required for heat exchange.' As a solution, please consider 'installing folding fins on the gas side.' If the flow path on the gas side is a circular pipe, installing the fins along the outer wall of the flow path can increase the heat transfer area. When folding fins shaped like those in the diagram are installed, in addition to expanding the heat transfer area, the fluid will flow more easily near the pipe wall, which can improve the heat exchange efficiency with the external fluid side. Therefore, we believe this could contribute to the overall compactness of the heat exchanger. [Case Overview] ■ Issue: Want to shorten the distance required for heat exchange ■ Proposed Solution: Consider installing folding fins on the gas side *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Efficiency of Heat Exchangers

Install folding fins inside the pipe! It is possible to flow a large amount of fluid around the outer circumference of the pipe.

We received an inquiry stating, 'I would like to improve the heat exchange efficiency inside the pipe.' As a solution, please consider 'installing folding fins on the inside.' By installing folding fins inside the pipe, it is possible to significantly increase the surface area inside the pipe, resulting in a pipe with good heat exchange efficiency. Compared to grooved pipe types, the shape near the center of the pipe is very difficult for flow, allowing more fluid to flow around the outer circumference of the pipe where heat exchange efficiency is high. [Case Summary] ■ Issue: Improve heat exchange efficiency inside the pipe ■ Proposed Solution: Consider installing folding fins on the inside *For more details, please refer to the PDF materials or feel free to contact us.

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[Proposal/Analysis Example] How to Prototype Performance Improvement Products for Heat Exchangers

We propose a method of installation that involves wrapping around the pipe from the outside! This can simply be expected to improve performance.

We received an inquiry stating, "We would like to prototype an improved version of the existing heat exchanger." As a solution, please consider "wrapping folding fins around the pipe." By wrapping fins around the pipe, the heat exchange surface area is increased, which can simply lead to improved performance. Since this installation method involves wrapping from the outside, it allows for performance verification with minimal effort added to the existing product. Additionally, for some products, it may be more space-efficient to procure only the fin parts rather than the entire pipe. [Case Summary] ■ Issue: We would like to prototype an improved version of the existing heat exchanger. ■ Proposed Solution: Consider wrapping folding fins around the pipe. *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Improve the Heat Exchange Efficiency of Counterflow

We propose folding fin wrapping! It can be installed without major dismantling of the equipment!

We received an inquiry stating, 'I would like to improve the heat exchange efficiency inside and outside the piping.' As a solution, please consider 'wrapping folding fins around the piping.' Due to the original shape of the folding fins, they are arranged parallel to the flow direction inside the piping, which allows for an effective increase in surface area for heat dissipation, thus improving the efficiency of heat exchange even when the fluids inside and outside the piping are flowing in opposite directions. Since the installation method involves wrapping the fins around the pipe from the outside, it may be possible to install them without significant disassembly of the equipment, depending on the object, application, and environment. [Case Overview] ■ Issue: I would like to improve the heat exchange efficiency inside and outside the piping. ■ Proposed Solution: Consider wrapping folding fins around the piping. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat exchanger

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[Proposal/Analysis Example] How to Radiate Heat from Piping

We propose a installation method that involves wrapping around the piping from the outside! This can significantly lower the temperature of the fluid.

We received an inquiry stating that 'the temperature of the fluid flowing through the piping has become higher than expected.' As a solution, please consider 'wrapping folding fins around the piping.' This can increase the surface area of the piping, which may significantly lower the fluid temperature compared to standard piping, depending on the type and temperature of the fluid. Since this installation method involves wrapping around the piping from the outside, if there is sufficient working and installation space, it offers the advantage of being able to perform the installation without the need for extensive work such as dismantling equipment. [Case Overview] ■ Issue: The temperature of the fluid flowing through the piping has become higher than expected. ■ Proposed Solution: Consider wrapping folding fins around the piping. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat exchanger

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[Proposal/Analysis Case] How to Improve the Performance of Natural Air-Cooled Heat Exchangers

Replace with folding fins! In some cases, it is also possible to reduce the weight and compact the equipment!

We received an inquiry stating, 'I would like to improve the natural air-cooled heat dissipation section of the power supply box and other equipment.' As a solution, please consider 'folding fins' for the fin section. By replacing the shape of the fin section, which expands the heat dissipation area, with folding fins, it is possible to significantly reduce the thickness of the fins. As the thickness of each individual fin decreases, it becomes possible to increase the number of fins, which can lead to improved performance due to the increased surface area, and in some cases, may also allow for weight reduction and compactness of the equipment. [Case Overview] ■ Issue: I would like to improve the natural air-cooled heat dissipation section of the power supply box and other equipment. ■ Proposed Solution: Consider folding fins for the fin section. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat exchanger

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[Proposal/Analysis Case] How to Cool Heating Components with Curved Surfaces

Installing folding fins! If all goes well, this alone may meet the required cooling performance.

We received an inquiry stating, "I would like to install a heat sink on a product with a curved surface for cooling." As a solution, please consider "wrapping with folding fins." Since it is made of thin metal, it can be bent and installed (attached) to conform to the curved surface. By installing folding fins, the surface area is increased, which enhances natural air cooling and increases the heat dissipation due to the airflow inside the original device. If successful, this alone may meet the required cooling performance. [Case Summary] ■ Issue: Want to install a heat sink on a product with a curved surface for cooling ■ Proposed Solution: Consider wrapping with folding fins *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal/Analysis Case] How to Reduce the Weight of Heat Dissipation Components

Replace with folding fins! This leads to weight reduction for the entire product.

We received an inquiry stating, "The heat dissipation components of lighting-related products are very heavy." As a solution, please consider using "folding fins" for the fin sections. By replacing the shape of the fin sections, which expand the heat dissipation area, with folding fins, it is possible to significantly reduce the thickness of the fin sections while maintaining the surface area compared to die-cast or extruded products. As a result, this leads to a reduction in the overall weight of the product. [Case Summary] ■ Issue: The heat dissipation components of lighting-related products are very heavy. ■ Proposed Solution: Consider using folding fins for the fin sections. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat exchanger

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[Proposal/Analysis Example] How to Conduct a Performance Investigation of Fins

Please consider the standard folding fin! We have a comprehensive lineup!

We received a consultation stating, 'It is very difficult to consider, select, and order fin shapes.' As a solution, please consider the 'Standard Folding Fin.' We have a comprehensive lineup that covers a wide range of dimensional combinations, making it easy to gather the necessary dimensional variations for data collection, even if only one dimension is changed. [Case Summary] ■ Issue: It is very difficult to consider, select, and order fin shapes. ■ Proposed Solution: Consider the Standard Folding Fin. *For more details, please refer to the PDF materials or feel free to contact us.

  • Heat exchanger

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[Technical Column] Issue 12: The Refrigeration Cycle of Car Air Conditioning and Its Challenges

Introducing the principles of the refrigeration cycle and effective methods for energy-saving in car air conditioning!

In this column, I will discuss the composition of the car air conditioning refrigeration cycle and its challenges. The principle of cooling is based on a closed circuit known as the refrigeration cycle, which consists of two heat exchangers, a compressor that compresses the refrigerant, and an expansion valve that serves as a depressurization device. Recently, with the demand for improved fuel efficiency in vehicles, there has been a growing need for energy-saving measures in car air conditioning systems, leading to various considerations. The most effective method is to enhance the performance of the condenser. By improving its performance, the high pressure decreases, which reduces the compression work of the compressor, thereby leading to a reduction in the input energy of the compressor. Additionally, it is also necessary to improve the efficiency of the compressor itself. *For more details on the column, you can view it through the related links. For further inquiries, please feel free to contact us.*

  • Heat exchanger
  • Air conditioning

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[Technical Column] Issue 11: A Discussion on Water Drainage in Evaporators

Utilizing the hydrophilicity of water! Introducing the water drainage issues and solutions in evaporators.

In this column, we will discuss the water drainage issues in car air conditioning evaporators and their solutions. The evaporator draws in warm, humid air and cools and dehumidifies it using the latent heat of refrigerant evaporation, which naturally leads to the generation of condensate. When the air conditioning is turned off, not all of the water is drained; some remains in the evaporator, with an approximate volume of 500cc. When the air conditioning is turned back on and airflow begins, this water is suddenly expelled, causing a phenomenon known as water spitting from the air conditioning vents. Numerous studies have been conducted to solve such problems, and it has now become mainstream to utilize the hydrophilicity of water to reduce the amount of retained water. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Heat exchanger
  • Air conditioning

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Various thin plate fins (standard)

Various thin plate fins (standard) - No mold cost, lightweight, flexible shape, can be added later.

Our products are standard heat transfer fins with unique shapes developed using thin sheet metal processing technology. While there are various characteristics of fin products, we also offer shapes that allow for flexible changes in fin pitch, fin height, and the number of fins. Since our products are made by bending thin sheet metal, they are lightweight, flexible, and can accommodate various sizes as standard shapes. There is no initial cost (i.e., mold cost) typically required, making them suitable for easy trial experiments. *We also provide suggestions for optimal installation methods. 【Features】 ■Variety - Various shapes developed uniquely by our company, with fin shapes not found anywhere else. ■Lightweight - Achieved by processing thin sheet metal. ■Low Cost - By using standard shapes, there is no burden of initial costs (i.e., mold costs). *For more details, please feel free to contact us.

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Pipe, piping, channel internal insertion fin

Simply insert it inside pipes and plumbing to solve heat issues.

The inner insertion fins for pipes, piping, and flow paths are heat transfer fins that can be inserted into pipes and piping later. They can be easily installed on existing equipment, allowing for an increase in surface area. If using aluminum piping, they can accommodate diameters from Φ12 to Φ60. The fin pitch, fin height, and number of fins can be freely adjusted. Our products are made by bending thin sheet metal, making them lightweight, flexible, and capable of adapting to various sizes as standard shapes. Additionally, there is no initial cost (mold cost) typically required, allowing for easy use in trial experiments. *We also offer suggestions for optimal installation methods. 【Features】 ■Retrofit - Simply roll and insert our fins into existing pipes and piping. ■High Performance - An increase in surface area of approximately 3.4 times when the inner diameter is Φ10, and approximately 16.8 times when the inner diameter is Φ57.6 is expected. ■Low Cost - There is no initial investment required, so you can try it out easily. *For more details, please feel free to contact us.

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Pipe/Plumbing Outer Wrap Fin

Simply wrap it around pipes and plumbing to solve heat issues.

The outer wrap fins for pipes and piping are heat transfer fins that can be retrofitted onto existing pipes and piping. They can be easily installed on existing equipment or piping in factories and plants, making subsequent verification and validation straightforward. Our products are made by bending thin sheet metal, making them lightweight and flexible. Additionally, they can accommodate various sizes as standard shapes, and there is no initial cost (i.e., mold cost) typically required, allowing for easy use in "trial" demonstration experiments. *We also offer suggestions for optimal installation methods. 【Features】 ■Retrofit - Can be easily retrofitted onto existing pipes and piping. ■Flexible - Despite being made of thin sheet metal, they can be installed on pipes, piping, and curved sections. ■Low Cost - There is no initial investment required, so you can try them out without hesitation. *For more details, please feel free to contact us.

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[Technical Column] Issue 10: A Discussion on "HVAC" and Heat Exchangers

A high-pressure type "sirocco fan" is used because pressure is needed to push it in!

In this column, we will discuss HVAC products that create cold and warm air for car air conditioning. HVAC stands for Heating, Ventilation, and Air Conditioning. In addition to "sirocco," there are other types of fans, such as "propeller fans" used in radiators and "cross-flow fans" used in home air conditioning indoor units. However, car air conditioning requires a pushing pressure, so high-pressure "sirocco fans" are used. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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[Technical Column] Issue 9: The Corrosion Resistance of Aluminum Sheet Materials and a Discussion on Heat Exchangers

Corrosion prevention methods are differentiated based on the design policy of heat exchangers and the environment in which they are used!

In this column, following the 8th installment, I will discuss how to protect a heat exchanger from perforation due to pitting corrosion and gas leaks for 15 years using an extremely thin aluminum tube with a thickness of 0.2mm. Metals each have their own electrochemical potential, and when different metals come into contact, the metal with the lower potential tends to corrode preferentially. For example, between zinc and iron, zinc has a relatively low potential, so it corrodes preferentially while iron remains unaffected during that time. This principle is utilized in the outer walls of ships, where a zinc coating is applied to the iron body to prevent salt damage from seawater. Similarly, galvanized steel sheets are coated with zinc to prevent the corrosion of iron, and they are widely used in buildings and structural materials. *For more details about the column, please refer to the related links. Feel free to contact us for more information.*

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[Technical Column] Issue 8: The Corrosion Resistance of Aluminum Plates and a Discussion on Heat Exchangers

Published on why a tube with a thickness of only 0.2mm can maintain corrosion resistance for over 15 years.

This column introduces the topic of "Corrosion Resistance of Aluminum Sheet Materials" and heat exchangers. It discusses why aluminum sheet materials used in heat exchangers, particularly with a tube thickness of only 0.2mm, can maintain corrosion resistance for over 15 years, presented in two parts. Pitting corrosion, noted in the upper left, progresses in the thickness direction of the sheet and can lead to water leaks in the tubes or refrigerant gas leaks in a short period, making it a corrosion mode that heat exchangers must be vigilant about. One of the significant challenges for heat exchanger designers is how to prevent this. *For more details on the column, please refer to the related link. For further inquiries, feel free to contact us.*

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[Technical Column] Issue 7: "Aluminum Clad Materials" and the Story of Heat Exchangers

Introducing the manufacturing methods of aluminum clad materials and fillets!

This column discusses "aluminum clad materials" and heat exchangers. First, let me briefly introduce the manufacturing method of aluminum clad materials. An aluminum block is produced before rolling. At that time, the thickness is 40 centimeters and the length can be nearly 10 meters. This block undergoes processes such as hot rolling and cold rolling, ultimately becoming aluminum clad materials used for fin materials of 40 microns and tube materials of 200 microns, which are used in heat exchangers. *For more details on the column, you can view it through the related links. Please feel free to contact us for more information.

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[Technical Column] Issue 6: "Molding Processing Technology" and Heat Exchangers

Published on 'Molding Processing Technology' regarding the high performance, compactness, and lightweight of heat exchangers!

In this column, we will introduce "Molding Processing Technology and the High Performance, Miniaturization/Lightweight of Heat Exchangers." We will explain the manufacturing process of heat exchangers, as well as how we achieve their miniaturization, lightweight, and cost reduction. We invite you to read it. *For more details on the column, you can view it through the related links. Please feel free to contact us for more information.

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[Heat Fluid Analysis Case] Standard Fin

Improved temperature drop performance with an increase in the number of fins! We will introduce various thermal fluid analysis results!

Our company offers a revolutionary heat transfer fin that can be retrofitted onto piping. The "Standard Fin" is a standardized fin that achieves rapid supply and zero initial cost from "design consideration" to "optimal selection." It can solve thermal issues with thin plate fins. There are examples of using this product that resulted in a 40% increase in heat dissipation, and cases where simply wrapping one fin around the piping led to a 20% increase in temperature reduction with natural air cooling and a 36% increase with forced air cooling. For more details, please refer to the PDF download. 【Thermal Fluid Analysis Cases】 - Evaluation of the performance obtained when multiple fins are attached to the piping. - Evaluation of the effect on the surface of the piping when multiple fins are attached. - Evaluation of the performance obtained when fins are attached to a hexagonal tube carrying low-temperature fluid. - Evaluation of the performance obtained when fins are individually attached to cooling holes. *For more details, please refer to the PDF materials or feel free to contact us.

  • Piping and insulation

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Wave fin

Narrow fin pitch and high fin height! Copper wave fins that can be installed on both flat and curved surfaces.

The "Wave Fin" is a heat transfer fin with a wavy shape in the fin section. Our products are manufactured using unique equipment that leverages the characteristics of press processing, resulting in minimal variation in fin height, which can improve production efficiency in subsequent processes (joining and assembly) and stabilize performance. This time, we have developed a high-performance micro wave fin in one shape as a standard product. It can be used in various applications such as cooling Peltier elements, attaching to curved surfaces of motors, and wrapping around pipes. 【Features】 ■ High Performance - Enables heat exchange in a compact range ■ Flexible - The fin's pitch has been designed to make it easy to wrap around curved surfaces ■ Low Cost - Customization options for different fin heights and pitches can be accommodated with processing of only the mold parts *For more details, please feel free to contact us.

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[Technical Column] Issue 5: "Miniaturization of Louver Fins" and Heat Exchangers

Publication on the miniaturization of louver fins and the high performance, compactness, and lightweight of heat exchangers!

In this column, we will introduce "the miniaturization of louver fins and the high performance, compactness, and lightweight of heat exchangers." We explain the main methods for reducing the boundary layer and illustrate the relationship between louver pitch and fin pitch that affects miniaturization and lightweight design. Please take a moment to read it. *For more detailed information about the column, you can view it through the related links. Feel free to contact us for more details.

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[Technical Column] Issue 4: High Performance and Miniaturization/Lightweight of Automotive Heat Exchangers

A high heat transfer rate is achieved overall! An article on methods for high performance and miniaturization/lightweight design of heat exchangers.

In this column, we will introduce "Methods for High Performance and Miniaturization/Lightweighting of Heat Exchangers." We will provide detailed diagrams of heat exchangers commonly used in automobiles, which utilize air and hot water or refrigerants, as well as key points on high performance, miniaturization, and lightweighting techniques for heat exchangers. We hope you will take a moment to read it. *For more detailed content of the column, please refer to the related links. For further inquiries, feel free to contact us.

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[Technical Column] Interesting Stories About Heat Exchangers That You Won't Regret Knowing

Introduction to the Mogami Inks Technology Column

In this column, we will regularly update useful information about heat exchangers in a technical column format. We invite you to read it, and if you are interested in more details, please check the dedicated site of Mogami Inks Co., Ltd. 【Overview of Publications】 ■ Issue 1: Various Heat Exchangers Used in Automobiles ■ Issue 2: Development of Compact and Lightweight Technologies for Automotive Heat Exchanger "Evaporator" ■ Issue 3: Learning from History: Development of Compact and Lightweight Technologies for "Evaporator" ■ Issue 4: Introduction of High Performance and Compact/Lightweight Methods for "Automotive Heat Exchangers" ■ Issue 5: Introduction of "Microfinning" and High Performance, Compact/Lightweight Heat Exchangers *Detailed content of the column can also be viewed through related links. For more information, please feel free to contact us.

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