角一化成 List of Products and Services

"Smart Process" is a system that aims to accelerate business and achieve customer satisfaction (fast, cheap, skilled) in an excellent manner by comprehensively advancing the three stages of the molding process design steps: (1) design, (2) analysis, and (3) prototype modeling. By utilizing new computer processing in each process, we guarantee reliable results. We also offer services for analysis, design, and 3D printing as standalone items. Additionally, during the product design phase, you can confirm the design shape through design, analysis, and model production. [Support Services] ■ Analysis Services ■ Design Services ■ 3D Modeling Contract Services *For more details, please refer to the PDF document or feel free to contact us.

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"2-color decoration" is a processing method that uses 2-color molding to perform decoration as well. It expresses the 2-color molding + decoration design in one cycle, allowing for reductions in assembly processes and additional processing costs. Products can be manufactured at a low cost, making them suitable for mass production, and there are already numerous adoption records in the automotive, home appliance, and other industries. 【Features】 ■ Completes decoration using 2-color (2-material) molding technology ■ Reduces assembly processes and additional processing costs ■ Incorporates design elements such as "materials, colors, textures, surface processing of molds" within a single molding cycle ■ Products can be manufactured at a low cost and are suitable for mass production ■ There are numerous adoption records in the automotive, home appliance, and other industries *For more details, please refer to the PDF document or feel free to contact us.

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Our company can provide a variety of molded products, including industrial rubber molded products, general molded products, and insert molded products, tailored to meet customer needs through various molding methods. We accommodate molding techniques such as "direct pressure molding," "direct pressure injection molding," and "injection molding." Additionally, we can develop customer-grade materials according to the application of the products. 【Features】 ■ Direct Pressure Molding - A common molding method where the product is removed from the mold after curing. ■ Direct Pressure Injection Molding - Used for complex product shapes that are difficult to prepare with direct pressure molding. ■ Injection Molding - Raw materials are heated and made fluid in a cylinder, then injected into the mold cavity and cured. *For more details, please refer to the PDF document or feel free to contact us.

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"3-Color Composite Molding" is a technology that allows for the molding of three different materials in a single cycle using our specialized molding machine. It is possible to add material C to the sandwich molding of material A and material B. The feature is that composite molding can be done with a single mold, allowing for the injection of three types of materials within one clamping operation. Please feel free to contact us when you need assistance. [Features] ■ Composite molding can be done with a single mold ■ Three types of materials can be injected within one clamping operation *For more details, please refer to the PDF document or feel free to contact us.

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"Sandwich molding" is a molding technology that uses a dedicated molding machine to simultaneously inject different materials, allowing for the creation of a structure with a skin layer and a core layer. It can be molded using a single mold designed for conventional single-color injection molding, enabling multi-material layered molding within a single clamping operation. Additionally, the functionality is enhanced through multi-color and multi-layering, such as surface modification effects using functional resins in the skin layer and shrinkage prevention effects for thick products. 【Features】 ■ Can be molded using a single mold designed for conventional single-color injection molding ■ Enables multi-material layered molding within a single clamping operation ■ Enhanced functionality through multi-color and multi-layering - Surface modification effects using functional resins in the skin layer - Shrinkage prevention effects for thick products ■ Cost reduction through effective use of recycled materials *For more details, please refer to the PDF document or feel free to contact us.

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"In-mold assembly molding" is a molding technology that performs both molding and assembly within the mold for products that typically require assembly after molding. Integrated molded products that allow for louver drive or hinge drive are obtained in an assembled state after being removed from the mold. Additionally, due to the special mold structure, it is possible to provide mobility to the two-material assembly parts. 【Features】 ■ Molding and assembly are performed within the mold ■ Reduction in the number of parts and assembly labor ■ Special mold structure allows for mobility in the two-material assembly parts *For more details, please refer to the PDF materials or feel free to contact us.

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"DSI molding" is a new molding technology for injection molding hollow bodies and laminated structures. Using a mold with two types of cavities, (1) Form the primary side ⇒ (2) Slide the die from the fixed primary cavity to the secondary cavity ⇒ (3) Form and remove the secondary side ⇒ (4) Slide the die from the fixed secondary cavity back to the primary cavity These steps are repeated in one cycle. Compared to rotational two-color molding, this method requires only one surface for the mold, reducing mold costs and minimizing the number of parts and assembly labor. 【Features】 ■ Mold costs are reduced as only one surface is needed compared to rotational two-color molding ■ Reduction in the number of parts and assembly labor ■ Improved functionality through the use of two types of materials (sealing properties, mechanical characteristics, etc.) ■ Enhanced design appeal (combination of different colored materials) *For more details, please refer to the PDF document or feel free to contact us.

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"Rotational Two-Color Molding" is a molding method that uses two molds with different cavities to perform the following steps in one cycle: (1) Primary side molding, (2) 180° rotation of the movable mold, (3) Secondary side molding, (4) 180° rotation of the movable mold... This process is repeated in one cycle. It reduces the number of parts and assembly work, and features improvements in functionality due to the use of two types of materials, as well as enhanced design appeal. 【Features】 ■ Reduction in the number of parts and assembly work ■ Improvement in functionality through the use of two types of materials (sealing properties, mechanical characteristics, etc.) ■ Enhanced design appeal *For more details, please refer to the PDF document or feel free to contact us.

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"Two-color molding" is a molding method that combines different resin materials to create a unified product. By molding different materials together using various methods in a single cycle, it is possible to achieve cost reduction, quality improvement, and new functional designs. In particular, our company boasts a large number of large two-color molding machines as a feature. 【Features】 ■ Ability to impart functionality ■ Ability to add decorative elements ■ Cost reduction ■ Number of molding machines owned: 12 units in the 100t to 800t class *For more details, please refer to the PDF document or feel free to contact us.

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"Deco Plas" is the general term for the decorative plastic technology proposed by our company. Starting with "2-color decoration" that utilizes various decorative techniques through two-color molding, we also offer the "KALM method," which enables laminating or transfer decoration of your preferred design onto molded products, along with various other decorative techniques. We read our customers' needs and provide optimal proposals from various resources. 【Decorative Technologies】 ■ 2-color decoration ■ KALM method ■ Film insert decoration ■ UV printer decoration ■ Plating decoration ■ Vapor deposition decoration *For more details, please refer to the PDF materials or feel free to contact us.

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Our company supports product design and development in plastic manufacturing, as well as troubleshooting in the manufacturing process, through CAE analysis. With our latest resin flow analysis software, CAE simulations enable pre-verification during the design phase and validation under various conditions. We replicate the behavior of molten resin during filling, holding pressure, and cooling processes within the mold, as well as phenomena such as shrinkage after demolding, on a computer. Based on the 3D data provided, we will conduct the analysis as per your requirements. Please feel free to contact us for inquiries. 【Types of Analysis】 ■ Flow Analysis ■ Holding Pressure Analysis ■ Cooling Analysis ■ Warpage Analysis ■ Multi-Component Molding (MCM) and more *For more details, please refer to the PDF document or feel free to contact us.

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"Neo Flex Deco" is a powerful magnetic sheet with decorative design. With a high concentration of Nd-Fe-B magnetic powder, it achieves a high magnetic flux density. The surface of the sheet has a multilayer structure, which reduces oxidation and shedding of the magnetic powder. Additionally, it can be die-cut using Thomson processing, and can be cut or shaped with scissors or a cutter. 【Features】 ■ Decorative design ■ Rare earth Nd-Fe-B magnetic sheet ■ Excellent flexibility, suitable for application on small diameters ■ Adhesion works well with epoxy and cyanoacrylate ■ One-sided adhesive processing is also possible *For more details, please refer to the PDF document or feel free to contact us.

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The "KALM method" is our three-dimensional decoration technique that involves wrapping decorative film around molded products or transferring patterns printed on the film. It includes new materials such as carbon fiber patterns, high-end furniture wood grain, washi paper patterns, leather textures, fabric textures, as well as holograms and hairline patterns. Additionally, it is possible to apply unique printed patterns to the film through gravure printing and other methods. Whether you want to add an extra touch to your current design or completely change the visual image, we are here to support you. 【Features】 ■ Capable of transferring to three-dimensional shapes, deep draws, and undercut areas ■ Enhances the functionality of the base material through the covering and transfer of functional surface materials ■ Compared to conventional decoration methods, it has higher adhesion, making previous and subsequent processes generally unnecessary ■ Leads to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

• Flag hardware and decorative hardware

"Deco Plas" is an abbreviation for Decoration Plastic, and it is a new decorative technology that utilizes techniques such as two-color molding and composite molding. There are various series based on the manufacturing methods, opening up a new decorative genre for plastics. The Deco Plas plate is a sample plate for you to confirm the various expressions of Deco Plas. Please use it for product design and development. 【Features】 - Transfer Mold: Realistic transfer of material texture onto the mold - Multi-color and Composite Molding: Utilization of multi-color and composite molding for plastics - Decorative Formulation: Innovations in formulations to enhance material feel - High-Resolution Printing: Direct printing through advanced image processing *For more details, please contact us or refer to the catalog.

• Flag hardware and decorative hardware

"Deco Plas" is an abbreviation for Decoration Plastic, and it is a new decorative technology that utilizes techniques such as two-color molding and composite molding. There are various series based on the manufacturing methods, opening a new decorative genre for plastics. The Deco Plas plate is a sample plate for you to confirm the various expressions of Deco Plas. Please use it for product design and development. 【Features】 - Transfer Mold: Realistic transfer of material texture onto the mold - Multi-color and Composite Molding: Utilization of multi-color and composite molding for plastics - Decorative Compound: Innovations in compounds to enhance material feel - High-Resolution Printing: Direct printing through advanced image processing *For more details, please contact us or refer to the catalog.

• Flag hardware and decorative hardware

"Deco Plas" is an abbreviation for Decoration Plastic, and it is a new decorative technology that utilizes techniques such as two-color molding and composite molding. There are various series based on the manufacturing methods, opening up a new decorative genre for plastics. The Deco Plas plate is a sample plate for you to check the various expressions of Deco Plas. Please use it for product design and development. 【Features】 - Transfer mold: Realistic transfer of material texture onto the mold - Multi-color and composite molding: Utilization of multi-color and composite molding for plastics - Decorative formulation: Innovations in formulations to enhance material feel - High-resolution printing: Direct printing through advanced image processing *For more details, please contact us or refer to the catalog.

• Plate glass and mirrors