アマノ List of Products and Services

At Amano, we handle a variety of dust collectors, both large and small, that are active in processing and manufacturing sites where dust is generated. In addition to being able to accommodate designs based on installation locations and applications, we can propose improvements based on our extensive know-how to address the challenges faced by sites using dust collectors. Currently, we are distributing a "Case Study Collection" for download. It introduces 24 examples of achieving labor-saving, energy conservation, and improved safety through the review of dust collection methods and the improvement, renewal, or introduction of equipment. [Contents (Excerpt)] ■ We want to collect and recover dust separately for each type of powder generated in various work processes. ■ We want to achieve energy savings with airflow performance exceeding the delivery specifications. ■ There is a possibility of sparks entering from the hood, raising concerns about fire hazards. ■ We want to reduce the risk of exhaust and dust leakage from the dust collector. ★ We are also offering the product catalog for our new product, the floating oil mist dust collector 'AC-900,' which pursues compactness and lightweight while maintaining high air purification capability. *All materials can be viewed immediately via "PDF Download." Please feel free to contact us with any inquiries.

• Garbage disposal, central dust collection, laundry, compressor

In manufacturing and food processing environments, daily cleaning is essential. However, due to labor shortages, it has become difficult to allocate time for cleaning, leading to issues such as overtime and pressure on regular working hours. Our company supports improvements in such environments through cleaning robots. We are distributing materials that showcase examples where entrusting floor cleaning tasks to robots has resulted in reduced working hours, cost savings, and increased productivity. [Purpose of Robot Utilization in Case Materials] ■ We want employees to focus on their core tasks. ■ We want to address the occurrence of overtime due to cleaning. ■ We want to limit human entry to avoid the risk of foreign object contamination. We present examples where replacing human cleaning tasks with robots has led to improvements in the working environment. *The materials can be viewed immediately via "PDF Download."

• Building Cleaning Equipment

No complicated operations are required at all. It connects to a dust collector and captures even the slightest dust particles. 【Features】 ■ Achieves miniaturization of simple functions ■ Seals the bulk bag discharge port with easy operation ■ Equipped with a standard dust collection nozzle to prevent dust scattering ■ Available with input/output ports of 300A/350A

• others

Cleaning with alkaline electrolyzed water that is active in manufacturing sites. A cleaning system can be established that reduces environmental impact as a water-based cleaner that does not use surfactants.

• others

Experience the operation firsthand! Plenty of tips for robot cleaning! Amano's Robot Lab has opened, where you can actually experience the lineup of robotic cleaning machines! Are you interested in robotic cleaning machines but worried about how well they work...? What if there are various obstacles? It seems difficult to operate. You can confirm these doubts by actually operating the robot! You can experience the following robot functions↓↓ ■ Autonomous driving features: Teaching, Mapping, Reverse function, Overcoming steps, Grating ■ Safety features: Glass, Steps ■ Cleaning capabilities: Ceramic tiles, Vinyl, Carpets, Simulated dirt ■ Obstacle avoidance: Mats, Security nets, Low-height obstacles, Spatial obstacles ■ Cloud experience: You can experience the robot's operation after modifying and adding the travel route.

• others

The cleaning machine with an electrolyzed water unit excels in disinfecting cleaning power, safety, environmental consideration (CO2 reduction), and cost reduction.

• others

This document explains the "Mist Collector (Mist Removal Device)" that contributes to improving the working environment within factories. It provides an overview of the mist collector, the importance of mist countermeasures, and the characteristics of mist and collection methods, all presented in an easy-to-understand manner with illustrations. In addition to the calculation formulas for the required processing air volume necessary for selecting models and points to consider for different environments, examples of installation on lathes, cleaning machines, machining centers, and die-casting machines are also introduced. [Contents] ■ What is a Mist Collector?　　　　　■ Why is a Mist Collector Necessary? ■ Oil-based Mist (Non-water-soluble Mist)　　■ Water-soluble Mist ■ Three Dust Collection Methods and Their Features　　　 ■ Calculation Method for Processing Air Volume ■ Examples of Mist Collector Installation　　　　■ Introduction to Filterless Mist Collectors *For more details, please refer to the PDF download. Feel free to contact us with any inquiries.

• others

The commercial robot vacuum cleaner 'RSrobo' is an automated cleaning robot that safely navigates by monitoring its surroundings with three types of sensors. Teaching it is very simple; once you move it in the same way you would handle a regular vacuum cleaner, the robot will learn the cleaning route and autonomously clean along the memorized path. 【Features】 ■ High dust removal power with a large 30-liter bucket (effective capacity 20 liters) ■ Easy operation with teaching and tracing method ■ Position detection with sensors. Obstacle detection ■ Compact design with a wide-area filter ■ Equipped with an automatic filter cleaning function! *Currently, we are offering free materials. You can view them immediately from "Download."

• others

We would like to introduce our total security system for facilities. This includes various integrated solutions such as gate systems for pedestrians, vehicles, and bicycles/motorcycles, as well as access control systems and visitor management systems. The access control system enhances the operational environment by monitoring key points inside the building and around the perimeter with AI, providing deterrent effects along with immediate automated decision-making, alarm triggering, and device integration. We also offer a hands-free access management and presence management system using semi-active tags. 【Do you have any of these concerns?】 ■ The entry procedures take too long, causing waiting traffic jams and delays in exiting. ■ Although we cross-check with the visitor list, there are confirmation errors, raising security concerns. ■ It is cumbersome to get off the truck and complete the procedures every time. ■ Issues such as the aging of security personnel and rising labor costs are troubling. *For more details, please refer to the PDF document or feel free to contact us.

• Other security systems

The Mist Collector "MR Series" is a product that can capture 99.9% of 5μm particles without using any filters. In addition to the forced oil mist removal utilizing exhaust pressure, we have achieved a significant reduction in disk clogging by placing collection disks after the fan and rectifying plate. This enhances maintenance and energy efficiency compared to conventional models. Furthermore, with inverter control, it supports eight levels of airflow adjustment. By optimizing airflow in conjunction with machine tools, energy-saving operation is realized. 【Features】 ■ An after-filter that can capture 0.3μm particles is also available (optional) ■ The structure does not accumulate oil inside the device, providing stable performance over a long period ■ Access to the collection disk is easy by removing just one part, making maintenance simple ■ No liquid seal is required for the drain hose, reducing management effort ★ We are distributing materials that summarize various cases, including examples of improved energy-saving effects with this product. Please check it out from "PDF Download."

• Garbage disposal, central dust collection, laundry, compressor

The "HAPiiBOT" is a cleaning robot that utilizes AI technology for self-positioning and image segmentation, allowing it to accurately recognize and avoid surrounding people and obstacles while performing cleaning tasks. It can recognize floor mats and security nets, and can clean up to 150mm from walls. With its compact body, it is capable of maneuvering in narrow passageways. With simple operability, the setting of the travel route can be chosen from two methods: the "Teaching Method," which cleans along a route previously traveled by manual push, and the "Mapping Method," which cleans the entire inner area of the perimeter traveled manually. 【Features】 ■ Accurately detects people and objects to prevent contact accidents ■ Can perform continuous cleaning for 2 hours without refueling, making it suitable for nighttime cleaning ■ By using the cloud management system "AMANO Robot Cloud," it can manage the operational status of multiple units and remotely set travel routes ■ Rental packages are also available *For more details, please refer to the PDF document or feel free to contact us.

• Building Cleaning Equipment

Our company, which specializes in total engineering for "pneumatic conveying systems," is currently offering a presentation material that summarizes information about pneumatic conveying systems. The material includes basic knowledge such as the characteristics of pneumatic conveying, differences in the internal movement state of materials based on conveying speed, and an overview of low-pressure suction, low-pressure conveying, and high-pressure conveying systems. Additionally, examples of system configurations for chemical manufacturing plants, pharmaceutical manufacturing plants, and cement batch plants are also introduced. [Contents (excerpt)] ■ Characteristics of pneumatic conveying ■ Types of pneumatic conveying equipment ■ Internal movement states of bulk materials ■ Features of each conveying method *For more details, please refer to the material. Feel free to contact us with any inquiries.

• others

The robot floor cleaning machine "EGrobo" is a product that can achieve automation of floor cleaning by recognizing the position and direction in three-dimensional space, moving while avoiding obstacles. Teaching is simple; just move it once in the same way you would operate a floor cleaning machine. The robot learns the cleaning route, allowing for smooth autonomous operation. If it gets too close to a wall, it can avoid contact by making corrections during operation. Using alkaline electrolyzed water for cleaning reduces environmental impact and contributes to the achievement of the SDGs. 【Features】 ■ Capable of cleaning large areas at a high efficiency of 1950m²/h (theoretical value) ■ Equipped with various sensors for preventing falls and contact ■ Includes a CCD camera to record any potential troubles ■ Features an LED light that allows for position confirmation even in the dark ■ The robot's status is announced via voice *We are currently offering materials that include product features and case studies. You can view them immediately from "Download."

• others

Our company offers a wide range of dust collectors that are active in various manufacturing environments. We have a rich lineup of dust collectors that are effective in pharmaceutical and food factories. This time, we have prepared a document that includes points to consider when selecting products for different usage scenarios, along with our products that meet the specified conditions. [Selection points for the following four scenarios are included] ■ Dust control measures for weighing raw materials ■ Dust control measures for charging operations ■ Dust control measures for dust generated from conveyors during product transport ■ Dust control measures for dust generated during filling and packaging processes *Please view the document from the "Download" section.

• Garbage disposal, central dust collection, laundry, compressor

To make daily life comfortable, it is very important to keep our surroundings clean. In particular, in recent years, due to the impact of the coronavirus, awareness of hygiene has increased, and many people are putting more effort into measures against germs and viruses. Against this backdrop, the variety of products for combating germs and viruses has significantly increased, and the expressions used on these products, such as "disinfection" and "sterilization," vary widely. Many people may find themselves unsure about the differences between these terms. Therefore, in this column, we will provide a detailed explanation of the differences and correct meanings of expressions such as "disinfection" and "sterilization." Please take this opportunity to correctly understand the differences and meanings, and use this knowledge to create a clean and safe living environment. [Overview] ■ Public perception of disinfection and sterilization ■ What is disinfection? ■ What is sterilization? ■ What is antibacterial? ■ What is asepsis? *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

• Safety and consumables

The "Commercial Air Purifier Rental Pack" is a service that allows you to use a commercial air purifier that captures over 99.9% of particles as small as 0.1μm and suppresses viruses by 99.996% using deep ultraviolet UV-C lamps, all for a fixed fee. With an installation cost of 0 yen, you can use the service with peace of mind as it includes regular electrode cleaning by specialized staff and property insurance. Unlike finance leases, this service allows for early termination, and since it can be introduced within the expense budget, there is no need for asset accounting, which is an additional benefit. (Early termination is subject to various conditions. The account category depends on the customer's accounting standards.) 【Features】 ■ You can use a brand new commercial air purifier "Amatsukaze" with an installation cost of 0 yen. ■ Maintenance by specialized staff, including regular cleaning of electrodes (once a year), to maintain functionality. ■ Recommended for companies where budget approvals for equipment are difficult and leasing is not permitted. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Air conditioning equipment

The "Amatsukaze Rental Pack" is a service that allows you to use a brand new commercial air purifier for a fixed monthly fee. The usage period is 60 months. The fixed fee includes the Amatsukaze unit, cleaning service, and property insurance. You can choose the air purifier unit from two models of "Amatsukaze." In addition to the reliable regular electrode cleaning service, the comprehensive property insurance provides peace of mind in case of accidental incidents that are not covered by maintenance services. 【Benefits】 ■ Includes reliable regular electrode cleaning service and property insurance to keep unexpected costs in check ■ Unlike finance leases, early termination is possible (various conditions apply) ■ Initial setup costs can be minimized, and it is offered as a monthly package that includes regular cleaning service ■ Can be introduced as an expense budget rather than an investment budget, so there is no need to capitalize the asset *For more details, please refer to the PDF document or feel free to contact us.

• Air conditioning equipment

There was a challenge of wanting to discharge and dispose of the powder collected by the dust collector without scattering it. Therefore, by using a non-contact discharge system (liner pack), it prevents powder scattering and exposure during the discharge process. This also helps to prevent spills on the floor and scattering during disposal. As a result, the discharge operation has become possible with simple procedures and operations. 【Case Study】 <Problems> ■ Since the dust collector is a standalone bucket, workers directly touch the powder during discharge, leading to exposure due to scattering. ■ Spills of powder occur during discharge, necessitating cleaning of the floor. ■ Protective clothing and gear are essential during discharge and disposal. <Benefits> ■ Discharge operations can be performed with simple procedures and operations. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to eliminate wasted electricity because we are suctioning all hoods without overlapping operations. Therefore, we determined the suction points that can be linked with the hood 'open' and verified the energy-saving effects from the fan performance characteristics based on the correlation between the simultaneous suction count and the required airflow. From a cost-effectiveness perspective, we considered specific implementation if it was an effective measure. As a result, we were able to reduce unnecessary power loss and, in addition to damper control, it became possible to further enhance energy-saving effects by considering combinations with inverters. 【Case Study】 <Problems> ■ The 'open-close' operation of the airflow control damper is manual, leading to usage in 'open' mode even when the hood is not in use. ■ Since all dampers are in the 'open' position, the required airflow increases, resulting in significant electricity waste. <Benefits> ■ Reduction of unnecessary power loss. ■ It is also possible to further enhance energy-saving effects by considering combinations with inverters, in addition to damper control. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There were issues such as 'crosslinking phenomena caused by the properties of the powder, making discharge difficult.' To address this, we fluidized the powder using Amano's Flow-All Bin, resolving the discharge issues. By instantaneously releasing the compressed air (0.1–0.3 MPa) accumulated in the air receiver through a diaphragm valve, air is radially injected all around, effectively breaking the crosslinking. As a result, this method is effective for powders that are difficult to discharge with knockers or vibrators, and it has become possible to implement solutions with compressed air and simple electrical control. [Case Study] <Problems> ■ Occurrence of poor powder discharge ■ Unable to discharge even with hammering the outer surface <Benefits> ■ Effective for powders that are difficult to discharge with knockers or vibrators ■ Solutions can be implemented with compressed air and simple electrical control *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

Due to the layout of the ducts, it is often the case that the intended airflow for each hood is not achieved, leading to the issue of "not having the appropriate airflow for each hood." To address this, airflow dampers were installed for each hood. By installing airflow adjustment dampers, it is possible to adjust to the intended airflow. As a result, stable operation was achieved by adjusting the excess or deficiency of hood airflow. 【Case Study】 <Problems> ■ Although a local exhaust system was introduced and the overall fan airflow is sufficient, the airflow for each hood does not match the intended airflow. ■ When the filter of the dust collector becomes clogged, the airflow on the hood side cannot be adjusted, resulting in reduced suction power. <Benefits> ■ Stable operation through adjustment of excess or deficiency in hood airflow. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to prevent the risk of exhaust leakage from the dust collector due to the circumstances around the factory. Therefore, a line filter compatible with medium performance to HEPA to ULPA was installed after the dust collector filter. As a result, the risk of dust leakage was minimized, and it became relatively easy to retrofit. 【Case Study】 <Problems> ■ If there are holes or damage in the dust collector filter, dust can scatter from the exhaust. ■ With the fine particles of the handled dust, there are concerns about potential exhaust leakage. ■ Dust leakage can cause damage to the fan and reduce its performance. <Benefits> ■ The risk of dust leakage can be minimized. ■ Retrofitting is relatively easy. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was an issue with "frequent stoppages of the dust collector due to dirt on the electrode plates." As a solution, regular cleaning of the electrode plates was implemented before errors occurred. By regularly replacing and cleaning the electrode plates, we maintain collection efficiency and processing quality while reducing the risk of environmental deterioration. As a result, we were able to ensure stable operation of the electric dust collector and reduce the risk of exhaust leaks. 【Case Study】 <Problems> ■ Abnormal discharges caused by dirt on the electrode plates led to decreased collection efficiency, resulting in frequent stoppages of the dust collector. ■ Due to the high frequency of stoppages, the processing quality of the relevant machine tools was compromised. ■ Mist leaks were causing deterioration of the factory environment. <Benefits> ■ Continued stable operation of the electric dust collector. ■ Reduced risk of exhaust leaks. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to easily collect concentrated industrial vacuum cleaner waste at hand. Therefore, we implemented simple separation and collection near the cleaning attachment. By installing a pre-tank before the main vacuum cleaner, we achieved primary separation and collection, which reduced the load on the main vacuum cleaner and also mitigated the risk of duct accumulation. As a result, retrofitting became easier, and contamination prevention was realized. 【Issues】 ■ We want to collect waste close to the suction point. ■ The amount collected in the main unit is large, and we want to reduce the amount of waste powder. ■ Due to concentrated collection at one point, the filter load on the main vacuum cleaner is high, leading to quick clogging. ■ When cleaning areas are spread across multiple locations, the collected materials tend to mix. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There were issues such as "decreased suction efficiency due to changes in dust generation points and the need for improvements in the working environment." To address this, we adopted a swing arm (flexible hood) to eliminate poor suction. As a result, while a fixed hood necessitated an increase in processing airflow, the swing arm's operational range allowed us to maintain suction efficiency without the need for changes in capacity, achieving labor savings and improved work efficiency. 【Case Study】 <Problems> ■ With a fixed hood, dust at a distance from the hood cannot be effectively collected. <Benefits> ■ Within the operational range of the swing arm, there is no need for changes in capacity, allowing for the maintenance of suction efficiency. ■ Labor savings and improved work efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was an issue with "slow airflow within the duct and dust accumulation inside the duct." As a solution, we changed the duct diameter to optimize the airflow within the duct. The duct shape was revised to avoid sharp bends and cross-sectional shapes, ensuring that the pressure loss (resistance) in the duct section did not become too large. As a result, we resolved the static pressure deficiency of the selected fan and reduced maintenance frequency. 【Case Study】 <Problems> ■ Decreased dust collection airflow due to pipe blockage ■ Damage and falling due to increased pipe weight from dust accumulation in the duct <Benefits> ■ Prevention of damage accidents caused by dust accumulation in the duct ■ Resolution of static pressure deficiency of the selected fan ■ Stabilization of dust collection airflow ■ Reduction in maintenance frequency *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

In the process of collecting foundry waste materials, there was a challenge of wanting to control the operation of the dust collector using vehicle detection. Therefore, we controlled the dust collector with an underground embedded loop coil for vehicle detection. This prevents false detection when vehicles pass by and avoids the risk of physical damage to the sensors. As a result, by utilizing the loop coil used in the Amano parking system, we achieved improved maintainability and smooth parts supply. [Issues] ■ We want to detect the position of forklifts to change the dust collection position and operate the opening and closing of doors. ■ The use of sensors such as photoelectric tubes and infrared sensors poses a risk of damage due to contact when forklifts pass. ■ The site has a lot of dust, leading to frequent false detections caused by dirt adhering to the sensors. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge where "even though it was understood to be necessary, it was difficult to conduct regular self-inspections due to a lack of man-hours." Therefore, we outsourced the regular self-inspections to ensure proper implementation. For large systems that required multiple inspection days and man-hours, we utilized long holidays to carry them out. As a result, by considering planned implementation throughout the year, we were able to disperse costs and reduce compliance risks. 【Case Study】 <Problems> ■ Due to the use of large and multiple machines subject to regular self-inspections under dust regulations, specialized regulations, and organic regulations, the inspection process takes a considerable amount of time. ■ As these are ancillary facilities, it is not possible to allocate man-hours for inspections even if it means working on holidays. <Benefits> ■ Regular self-inspections can be conducted without disrupting equipment operation days. ■ By considering planned implementation throughout the year, cost dispersion becomes possible. ■ Reduction of compliance risks (measures against labor standards inspection). *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to install a dust collector for explosive dust indoors, which raised issues with the explosion vent, such as flames escaping outside the unit during an explosion. As a countermeasure for when the dust collector is stopped, we adopted a "rupture disk," and for flame protection during an explosion, we employed an "explosion suppression vent." As a result, by absorbing heat and colliding as it passes through the suppression vent, we were able to suppress the release of flames and mitigate the blast wave and temperature rise, thereby reducing damage to the surrounding area. 【Case Study】 <Problems with the Explosion Vent> ■ Flames escape outside the unit along with the blast wave during an explosion. ■ There is a possibility of dust leakage when the vent cover opens during filter cleaning when the dust collector is stopped. ■ The vent type is installed outdoors due to explosion risk. <Benefits> ■ Prevention of dust dispersion from the vent during stoppage. ■ Mitigation and reduction of blast waves and fires for the vent type. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was an issue with the "increased dust amount from the source leading to high load on the dust collector." To address this, a pre-treatment cyclone for primary separation was installed. The appropriate cyclone size was selected based on the dust collection performance. As a result, we were able to efficiently break down dust using a unique swirling flow method. 【Case Study】 <Problems> ■ Emission troubles due to increased dust amount (dust residue inside the machine and dust scattering during emission) ■ Poor filter cleaning due to increased dust amount <Benefits> ■ Can be introduced with lower pressure loss compared to general cyclones ■ Recovery methods can be selected as bucket type or dust pack type according to the amount of dust being collected *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

When using a damper, adjusting the airflow when changing the opening size is difficult, and there was a challenge of whether the airflow could be variable with the hood itself. Therefore, we adopted the "SK hood," which allows for adjusting the size of the opening while checking the suction conditions of the hood. This made the work and suction visible. As a result, we were able to adjust the appropriate airflow with a hood that has an opening and closing function. 【Case Study】 <Problem> ■ It is difficult to adjust the airflow when changing the opening size when using a damper. <Benefits> ■ The main body is transparent, allowing for visual confirmation. ■ Lightweight and clean. *For more details, please refer to the PDF materials or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was an issue of "exhaust leakage from the mist collector due to high concentration of oil mist inhalation." To address this, we implemented exhaust leakage countermeasures by installing an after-filter. When the mist concentration was high, we selected an appropriate after-filter. As a result, this led to improvements in the factory environment due to reduced leakage. 【Case Study】 <Problem> ■ Mist leakage occurred from the mist collector exhaust due to high inlet concentration. <Benefits> ■ Improvement in factory environment due to reduced leakage. ■ Easy installation as it is an optional item. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of "not being able to detect filter clogging, leading to an inability to recognize performance degradation." Therefore, we managed the appropriate clogging values of the filter using a differential pressure gauge. Equipment that was faulty or damaged was repaired or replaced with new ones. As a result, we were able to accurately understand performance degradation through the differential pressure gauge and switch, allowing us to determine the timing for filter replacement. 【Case Study】 <Problems> ■ Unable to grasp the clogging state of the filter, making it difficult to identify the cause of performance degradation. ■ Lack of a differential pressure gauge, or issues due to malfunction or damage. <Benefits> ■ Understanding the timing for filter replacement through differential pressure management. ■ Can be installed even as an add-on. ■ Remote monitoring is possible in combination with a differential pressure switch. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to eliminate the risk of dust leakage from the dust collector's exhaust. In response, we calculated the predicted values during exhaust leakage by comparing exhaust concentration measurement values with relative values from the dust monitor. We implemented concentration display using a touch panel and recorded and saved the data obtained from the dust monitor. As a result, we were able to achieve alarm output segmentation through sequencer control and enable external transfer and recording of the obtained data, leading to a reduction in the risk of dust collector exhaust leakage. 【Case Study】 <Problems> ■ Complaints from nearby residents due to exhaust leakage from the outdoor dust collector ■ Desire to detect signs of dust collector exhaust leakage in advance <Benefits> ■ Reduction of dust collector exhaust leakage risk ■ Possible segmentation of alarm output through sequencer control ■ Possible external transfer and recording of obtained data *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

Sparks were generated from the dust emission point, raising concerns about the possibility of sparks entering from the hood and the risk of dust collector fires. To address this, a centrifugal pre-dust box was added to the dust collection duct to reduce the risk of spark intrusion. (This does not guarantee 100% fire prevention.) Additionally, implementing features such as baffles on the hood side to prevent direct suction of sparks is effective. 【Case Study】 <Problem> ■ Sparks are generated from the dust emission point and are directly being sucked in. <Benefits> ■ Since it can be retrofitted, it can also accommodate sparks generated due to changes in processing content. ■ Limits spark intrusion and reduces fire risk. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge to achieve energy savings with airflow performance exceeding the delivery specifications, and there was a request to consider a specification with approximately a 23% increase in usage point airflow. Therefore, we changed the existing turbo fan to an airfoil fan and simultaneously reviewed the usage points. As a result, we were able to reduce shaft power through improved fan efficiency, successfully lowering power consumption due to energy savings. 【Case Study】 <Requested Specifications> ■ We would like to consider a specification with approximately a 23% increase in usage point airflow (no operational issues even with static pressure drop). <Benefits> ■ Reduction in power consumption due to energy savings. ■ Energy savings even when used at the current airflow. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge that "due to installation conditions, the PULL hood could not be placed near the source, resulting in a large airflow." Therefore, we considered the PULL hood design to match the shape of the PUSH fan. This achieved improved dust collection efficiency and energy savings through the auxiliary airflow from the PUSH hood. Since the controlled airflow can be reduced, it allows for a smaller hood airflow and dust collector. Additionally, if the position of the PULL hood cannot be changed, a PUSH-PULL type ventilation system is effective. 【Case Study】 <Problems> ■ The distance to the capture point changes with the size of the workpiece. ■ As the distance increases, the suction efficiency decreases, leading to a reduction in collection efficiency. <Benefits> ■ The controlled airflow can be reduced, allowing for a smaller hood airflow and dust collector (Supplementary face airflow speed: 0.2 m/s or more). *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There were issues with the external hood's suction power being weak (insufficient airflow control), making it difficult to bring the hood closer to the dust generation point, which affected work, and it was unable to fully capture the generated dust. Therefore, we checked the state of the suction airflow of the hood and the wind speed at the dust generation point. We added a flange to the opening of the hood. As a result, we controlled the necessary airflow with the improvement of the hood, enhancing its suction capability. Additionally, due to the flange effect, it became possible to efficiently capture dust, and the hood's suction efficiency increased by 25%. 【Case Study】 <Problems> ■ The dust generation point is far away, and the external hood cannot fully capture the generated dust. ■ It is difficult to bring the hood closer to the dust generation point as it affects work. <Benefits> ■ The necessary airflow can be efficiently reduced. ■ Improvements are very easy to implement. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of "not being able to determine the operating hours, leading to unnecessary power consumption during 24-hour operation, and wanting to achieve energy-saving operation." To address this, we added an automatic damper to monitor the operating locations. We installed a new inverter panel and implemented necessary airflow control operation with multi-stage speed variation. When the hood is not in use, we achieved energy-saving operation at the minimum frequency. 【Solution Case】 <Problems> ■ The necessary airflow could not be determined due to manual damper switching for each operation. ■ Continuous operation for 24 hours was occurring. <Benefits> ■ Automation of the damper controls fan operation stops. ■ Energy-saving operation at the minimum frequency is achieved when the hood is not in use. *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

There was a challenge of wanting to collect dust separately for each powder generated in the work process. Therefore, we changed from centralized dust collection to individual dust collection (one machine - one collector). We established a plan for individual dust collection by separating areas where line changes are possible from those where they are not, and by implementing individual dust collection, the airflow velocity within the ducts became consistent, making it less likely for dust to accumulate in the ducts. If you want to reuse materials at each stage, suppress cross-contamination, or improve air conditioning efficiency, reconsidering to an individual dust collection method is effective. 【Benefits】 ■ Easier duct planning (prevention of dust accumulation) ■ Improved air conditioning efficiency (dust collectors capable of outdoor exhaust) ■ Suppression of cross-contamination ■ Risk diversification (single-use dust collection) ■ Reduced equipment costs and easy expansion *For more details, please refer to the PDF document or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor

We propose Amano's "Infection Control Solutions" for new normal facility hygiene management. Our lineup includes the commercial air purifier "Amatsukaze," which captures airborne viruses and suppresses them with deep ultraviolet (UV-C) irradiation, as well as the robotic floor cleaning machine "EGrobo" and the disinfectant water generation device "α-LightPro." We are currently running a "Quote Benefit Campaign" until the end of December 2021, where we offer one free benefit of your choice to those who request a quote. For more details, please refer to the PDF download below. 【Lineup】 ■ Space Disinfection: Commercial Air Purifier "Amatsukaze" ■ Floor Cleaning and Disinfection: Robotic Floor Cleaning Machine "EGrobo" ■ Item Disinfection: Disinfectant Water Generation Device "α-LightPro" *For more details, please refer to the PDF document or feel free to contact us.

• Air conditioning equipment

The "EW3000A" is an alkaline electrolyzed water generation device that serves as an alternative to solvents and surfactants traditionally used in detergents. Alkaline electrolyzed water can be used for degreasing and cleaning metal cutting oils, polishing powders for LCD glass and optical lenses, particle removal, and various rinsing waters. 【Features】 ■ Dedicated model for factory cleaning applications ■ Serves as an alternative to solvents and surfactants traditionally used in detergents ■ Considerate of handling operators, while also having low running costs ■ Capable of cleaning aluminum and copper alloys ■ Provides rust prevention effects *For more details, please refer to the PDF materials or feel free to contact us.

• Sanitary fixtures

The "EW4000D" is an electrolyzed water generation device that allows for simultaneous cleaning and disinfection with the feel of tap water. It can accommodate up to 20 kg of salt and can continuously produce approximately 20 tons of acidic and alkaline electrolyzed water. It also offers convenient optional features tailored to customer needs, such as float control for the water storage tank, automatic regeneration of the water softener, and remote monitoring. 【Features】 ■ System-compatible model ■ Food additive compliant model ■ Simultaneous cleaning and disinfection with the feel of tap water ■ Customizable water quality of electrolyzed water ■ Easy operation *For more details, please refer to the PDF document or feel free to contact us.

• Sanitary fixtures

The "EW2000D" is a compact and lightweight electrolysis water generation device that can be installed anywhere. The effective chlorine concentration can be selected using a switch button for 20, 30, or 50 ppm, all packed into a compact body with excellent performance. Thanks to the easy-to-use operation panel designed for user-friendliness, you can easily switch between operating modes and effective chlorine concentrations. 【Features】 ■ Multifunctional compact model ■ Compatible with food additives ■ Excellent performance ■ Added weakly acidic mode ■ Selectable effective chlorine concentrations *For more details, please refer to the PDF document or feel free to contact us.

• Sanitary fixtures

The "EW250D" is an electrolyzed water generator that can produce 2 liters of acidic and alkaline electrolyzed water in just 5 minutes. No installation work is required. Weighing approximately 3 kg, it can be used anywhere. Add one spoonful of table salt to 2 liters of water, put it into the device, and turn on the switch. Anyone can easily make it. 【Features】 ■ Lightweight and compact model ■ Compatible with food additives ■ Produces 2 liters of acidic and alkaline electrolyzed water in just 5 minutes ■ Weighs about 3 kg, making it easy to use anywhere ■ No installation work required *For more details, please refer to the PDF materials or feel free to contact us.

• Sanitary fixtures