Styrofoam volume reduction machine - List of Manufacturers, Suppliers, Companies and Products

Styrofoam volume reduction machine Product List

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Foam Styrene Volume Reduction Machine "High Melter RE-E1000"

A space-saving reduction machine that performs crushing, volume reduction, and molding all in one compact unit!

The "Haimelter RE-E1000" is a volume reduction machine that softens and de-bubbles expanded polystyrene using an electric heating method. While keeping the overall height low, it compactly incorporates the necessary functions, demonstrating a processing capacity of 100 kg per hour. Normal operations can be performed with a simple push of a button, making it easy for anyone to use. 【Features】 ■ Easy and simple operation for anyone ■ Consideration for the working environment ■ Safety design to prevent accidents before they occur ■ All-in-one necessary functions ■ Smart design that emphasizes functionality and operator safety *For more details, please refer to the PDF document or feel free to contact us.

  • Waste treatment facility
  • Other commercial buildings and service facilities
  • Other resource recycling

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Expanded Polystyrene Reducing Machine 'Haimelter RE-E502(X)'

Demonstrating a processing capacity of 50 kg per hour! Contributing to a low-cost recycling business with a safe design!

The "Haimelter RE-E502(X)" is a compact, space-saving polystyrene reduction machine that performs crushing, volume reduction, and molding all in one unit. It has a small heat source, making it difficult for generated odors to disperse, and comes standard with an activated carbon adsorption deodorization system. Normal operations can be performed with the simple push of a button, making it easy for anyone to use. 【Features】 ■ Simple operation that anyone can easily understand ■ Consideration for the working environment ■ Safety design to prevent accidents before they occur ■ All-in-one essential functions ■ A smart design that emphasizes functionality and operator safety *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling
  • Waste treatment facility

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Expanded polystyrene volume reduction machine "Styros Neo" for reducing waste plastic.

The melting machine is optimal as a pre-treatment device for solvent melting! It compresses and reduces the volume, decreasing the bulk of waste plastic, improving transportation efficiency and storage space for recycling!

Styros is compressed using a screw press, and the friction heat generated during this process softens it, allowing for defoaming and volume reduction. Therefore, there is no need for heating, and no unpleasant odors are produced. Additionally, there is no degradation of strength due to heat, making it possible to reuse it as a plastic material close to virgin raw materials. Styros Aqua has been compactly recreated. With a simple structure and fewer parts, it excels in maintenance. It is recommended for small businesses such as restaurants and tenant buildings. The hardness can be easily adjusted with a handle. ● For more details, please download the catalog or contact us.

  • others

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Expanded polystyrene reduction machine "Styros Aqua" for reducing waste plastic.

A compact and simple operation foam polystyrene reduction container! Compress and reduce volume to decrease the bulk of waste plastic and improve recycling transportation efficiency!

The Styros Aqua, which pursues a compact and simple operation, simultaneously crushes and compresses expanded polystyrene. It reduces the volume to a compact size of up to 1/25. The operation is easy; just place the expanded polystyrene into the feed opening. It can be used for a wide range of applications, from small stores to supermarkets and mass retailers. It can also be used in narrow waste storage areas or truck beds. ● For more details, please download the catalog or contact us.

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Foam Styrofoam Reduction Machine "High Melter RE-E1000"

While compactly incorporating the necessary functions, we achieved a balance of high processing power, safety, and usability.

The Haimelter "RE-E1000" boasts a processing capacity of 100 kg per hour while being space-saving. We promise a safe and comfortable working environment. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed easily by anyone with a single button press. ■ Reduces stress related to work The warm-up time is 15 minutes. There is no waiting for operators during the start of work or after breaks. Additionally, there is no need to cool the ingots by immersion in water, thanks to air cooling from the cooling fan and water cooling from the molding tank. ■ Consideration for the working environment The heat source is small, and the generated odors are difficult to disperse. It comes standard with an activated carbon adsorption deodorization device. Furthermore, sound-absorbing materials are equipped in the crushing hopper, significantly reducing noise. We ensure a comfortable working environment. ■ Safety design to prevent accidents Covers are provided for chains and blades, and dangerous areas are designed to be out of reach of hands and feet. A safety switch is employed, ensuring that the equipment cannot start when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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Polystyrene Foam Reducing Machine "Mini Melter RE-E201"

Suitable for self-processing of expanded polystyrene. It is a compact and energy-saving type of volume reduction machine.

The Mini Melter "RE-E201" boasts a space-saving design while demonstrating a volume reduction capacity of 20 kg per hour. We promise safe and comfortable operation. 【Features】 ■ Easy and Simple Operation for Anyone Routine tasks can be performed easily by anyone with a simple operation using just one button. ■ Reduces Stress Related to Work The warm-up time before operation is only 5 minutes. There is no waiting for operators at the start of work or after breaks. Additionally, it comes standard with a circulation cooling function, eliminating the need to cool ingots by immersion in water. ■ Consideration for the Work Environment With a small heat source and minimal odor dispersion, it is equipped with a standard activated carbon adsorption deodorization device. This ensures a comfortable working environment. ■ Safety Design to Prevent Accidents Covers are provided for chains and blades, and the design prevents hands and feet from reaching dangerous areas. A safety switch is employed, ensuring that the equipment cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case Study of Styrofoam Reduction Machine] Able to handle busy periods without employee overtime.

By efficiently reducing a large amount of expanded polystyrene, it has become possible to handle busy periods without any overtime for employees.

Case Study 1: EPS Reduction Machine RE-E2000 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company, which collects expanded polystyrene from major supermarkets in Miyagi Prefecture, had been using our older model reduction machine RE-1202 (processing 120kg per hour) for reducing expanded polystyrene. However, during rainy weather and busy periods (such as Obon and New Year holidays), the work often could not be completed on time, leading to employees having to work overtime to manage the workload. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Separation of Input Work and Reduction Work

By installing a stock tank alongside the volume reduction machine, it has become possible to separate the input work from the volume reduction work.

Polystyrene Foam Reduction Machine RE-E1500 Case Study 1 ■Industry: Distribution ■Application: Reduction of polystyrene foam *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Reducing transportation costs by processing in-house.

By processing expanded polystyrene in-house, we have reduced waste transportation costs. Selling ingots has made it possible to generate new revenue.

Case Study 1: EPS Reduction Machine RE-E201 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company, engaged in the collection and processing of used paper and a wide range of recycling efforts in Hiroshima Prefecture, collects approximately 500 to 1,000 kg of expanded polystyrene monthly from nearby supermarkets and retail stores. In the past, they transported the collected expanded polystyrene to other waste management companies with reduction facilities, but they faced issues with securing storage space in their own factory and the high transportation costs associated with bulky expanded polystyrene. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Contributing to the solution of waste problems in remote islands.

Introduction of waste reduction machines to remote islands. This will contribute to solving the waste problem associated with the increase in tourists.

Case Study 3: Styrofoam Volume Reduction Machine RE-E201 ■Industry: Recycling Business ■Application: Volume reduction of Styrofoam 【Customer's Challenges】 Founded in 1979 on Miyako Island, Okinawa Prefecture, the company has built a strong track record in the collection and processing of waste, including iron scrap, and has been protecting the environment of Miyako Island for over 20 years. They are particularly recognized by many customers on the island for properly processing approximately 7,000 abandoned vehicles, which had been a long-standing issue due to processing technology and transportation costs from remote islands, and for exporting them off the island. While the company has supported waste processing and recycling on Miyako Island, they had no means to materially recycle Styrofoam. With the increase in tourists, the waste problem has become more pronounced, and the handling of bulky Styrofoam has become a significant challenge for the company. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Updated to electric heating type as a SDG future city.

In addition to not using fossil fuels, the warm-up time is only 5 minutes and the processing capacity is high, which has improved work efficiency.

Case Study 4: Styrofoam Reduction Machine RE-E201 ■Industry: Government ■Application: Reduction of Styrofoam (such as food trays) 【Customer's Challenges】 The town, rich in nature and thriving in forestry, is promoting "sustainable urban development" as an SDGs future city. At the local cleaning center, Styrofoam and food trays are collected separately from residents for material recycling, and processed into ingots (recycled raw materials) using a reduction machine for shipment. This cleaning center has been using our kerosene reduction machine for about 20 years, but there was an issue with the use of fossil fuels. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case Study of Styrofoam Reduction Machine] Achieving smooth operations even during peak times.

Even under the harsh conditions of Hokkaido, we achieved smooth operations at peak times with the capabilities as stated in the catalog.

Case Study 3: Styrofoam Reduction Machine RE-E1500 ■Industry: Waste Management ■Application: Reduction of Styrofoam (fish boxes) 【Customer's Challenges】 The company, which operates industrial waste management in Hokkaido, processes Styrofoam primarily from fish boxes generated by nearby supermarkets and restaurants. They owned two units of Yamamoto Manufacturing's Styrofoam reduction machine, the High Melter RE-E1000 (processing 100kg per hour), but struggled to secure time for reduction processing due to a labor shortage. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Recycling EPS in Singapore

Introducing a polystyrene reduction machine to the seafood market in Singapore. We are recycling waste polystyrene that was previously incinerated.

Case Study 2: Styrofoam Reduction Machine RE-E502X Industry: Market Relations Application: Styrofoam Reduction in Singapore Customer's Challenges: In Singapore, which has very limited land and a small agricultural area, a large portion of food products is reliant on imports, leading to significant waste generated from Styrofoam associated with logistics. However, unlike in Japan, the discarded Styrofoam is not recycled but is instead transported and incinerated along with other waste. The bulky nature of Styrofoam results in inefficiencies in storage and transportation, causing various issues. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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Expanded Polystyrene Volume Reduction Machine Ingot Granulation Device 'RE-E Series'

The tasks of "drawing out, cooling, and palletizing" ingots are unnecessary. By automating this series of tasks, further labor reduction and ease of work are achieved.

The polystyrene densification machine's ingot granulation device eliminates the need for labor-intensive tasks such as "drawing out ingots," "cooling," and "pallet stacking" during the polystyrene densification process. By automating this series of tasks, we have achieved further labor reduction and ease of work. We offer two models with processing capacities of 100 and 150 kg per hour. 【Features】 ■ Automatic granulation of ingots Ingot, shaped into thin plates for easy cooling and solidification, is granulated into block shapes (20mm square) through the up-and-down movement of pressing and cutting blades. ■ Block-shaped ingots stored in bulk bags The granulated block-shaped ingots are stored in bulk bags via air transport. Workers do not need to draw ingots from the densification machine or stack them on pallets. ■ Increased productivity in densification work Since the workload after raw material input is significantly reduced, operators can focus on producing high-quality recycled materials by concentrating on raw material input and the removal of foreign substances. *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Improved work efficiency by upgrading from kerosene type.

Improvement of work efficiency and reduction of worker burden through the transition from kerosene to electric heating.

Case Study 3: Polystyrene Reduction Machine RE-E1000 ■Industry: Waste Management ■Application: Volume reduction of polystyrene (fish boxes and cushioning materials) 【Customer's Challenges】 The company had been using an oil-based reduction machine introduced over 20 years ago, but due to aging, it had experienced an increase in breakdowns and difficulties in securing parts, prompting them to consider updating their equipment. Previously, the company had to wait for the ingots in the receiving box to cool down before removing them and stacking them on pallets, which was very time-consuming and labor-intensive. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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