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[Case Study 009] Development of Non-Fatigued Torsion Springs

[Case Study 009] Development of Non-Fatigued Torsion Springs

Kind and responsive service for other companies' products! Mass production and delivery in a short period of time.

We will introduce a development case of Advanex's "torsion spring." The customer was designing the spring themselves and was developing it by placing orders with a nearby spring factory they usually dealt with, but there were issues with durability. Due to the high difficulty of the project, engineers held direct phone meetings to design and draft a spring that would not fail under calculations, and prototypes were created using an NC multi-forming machine at the Koriyama Prototype Center. By increasing the number of coils, we reduced sagging and adjusted torque with fine angle adjustments. A total of five types of prototypes were produced, achieving the torque and durability requested by the customer. [Case Study] ■ Challenge: Achieving satisfactory durability ■ Industry: Switch manufacturer ■ Technology/Method: NC Multi-Forming ■ Delivery Time: 6 months after development request ■ Final Product: Joystick for operating industrial cameras *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study 001] Development of Lock Nuts

[Case Study 001] Development of Lock Nuts

Cleared the severe acceleration tests with the vibration testing machine! It took a full 5 years to complete the product.

We will introduce a case study of the "anti-loosening nut" developed by Advanex. The sole request from the key customer was to create a revolutionary nut that utilizes the tightening force of a spring. To investigate numerous factors, we repeatedly modified the design in three sizes: M8, M10, and M12, in search of the ultimate shape and proposal. As a result, after five years of development, we were able to collaborate on a product development that satisfied the customer. We have received high evaluations from various industries, and increasing demand is expected in the future. [Case Study] ■ Challenge: Not loosening, not breaking ■ Industry: Electrical materials manufacturer ■ Technology/Method: NC Multi-Forming ■ Delivery Time: 5 years after development request ■ Final Product: Nut for bolt fastening *For more details, please refer to the PDF document or feel free to contact us.

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【Case Study 004】Leave it to the NC machine specialists.

【Case Study 004】Leave it to the NC machine specialists.

The Koriyama Experimental Center demonstrates its true capabilities and solves difficult problems all at once!

We will introduce a case study of the "torsion spring" developed by Advanex. There was a request to calculate the appropriate load for the glove box, which was due in just one month, but they were unable to set the correct load. At the Koriyama Prototype Center, there are specialists in NC machines. Utilizing the advantages of the NC multi-forming machine, we presented variation samples with load adjustments centered around standard values, in increments of 1 Newton. We provided what was deemed to be the best load on the spot. Through repeated trial and error, including improvements to the cross-sectional shape, we successfully delivered the product within the customer's requested timeframe. [Case Study] ■ Challenge: Calculation of appropriate load for the glove box, deadline in one month ■ Industry: Resin parts manufacturer ■ Technology/Method: NC Multi-Forming ■ Deadline: One month after development request ■ Final Product: Torsion spring *For more details, please refer to the PDF document or feel free to contact us.

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