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![[VA/VE Case Study] Realization of Press Molding for Carbon Fiber CFRTP](https://image.www.ipros.com/public/product/image/9e3/2000654777/IPROS43088214585142741258.jpeg?w=280&h=280)
Realization of press molding without installing heating and cooling devices in the mold!!
Successfully performed processing without installing heating and cooling devices in the mold. Conducted blanking using CFRTP and carried out molding after heating. The transportation from heating to the mold will be a challenge moving forward.
![[Business Introduction] Mass Production](https://image.www.ipros.com/public/product/image/13b/2000275818/IPROS1323110244103297658.JPG?w=280&h=280)
We take joy in resolving our customers' anxieties and dissatisfaction, and we see it as our mission!
At K.K. Kotobuki Seimitsu, we respond to user needs with high technical capabilities and equipment, from the design and production of ultra-precision and high-accuracy molds to prototyping, mass production, welding, and assembly processing. Our strength lies in our ability to leverage the know-how gained from mold production for mass production. In the event of mold troubles during mass production or changes in product shape and specifications, we provide prompt support to cover these issues. We can consistently supply stable parts, ensuring that our customers do not experience any anxiety or inconvenience. 【Available Factories】 ■ Wakayama ■ China ■ Thailand *For more details, please refer to our catalog or feel free to contact us.
![[Business Introduction] Assembly](https://image.www.ipros.com/public/product/image/255/2000275847/IPROS5757799478846836475.JPG?w=280&h=280)
It is possible to supply products assembled by leveraging the group network!
At K.K. Kotobuki Precision, we can supply not only mass-produced individual parts but also assembled products by fully utilizing our group network. We respond to the current manufacturing industry's demand for highly variable, small-batch production with our versatile lines. Of course, you can also rely on us for automated equipment lines. 【Available Factories】 ■ Wakayama ■ China ■ Thailand *For more details, please refer to our catalog or feel free to contact us.
![[Solution Case] Integrated Production](https://image.www.ipros.com/public/product/image/5be/2000275896/IPROS3255309571225769751.JPG?w=280&h=280)
We promise high-quality and efficient production with our one-stop solution!
Our company was founded with mold parts and molds as our core business, but we established a mass production press business in response to customer needs. At that time, we achieved a "one-stop solution" from design to assembly, including secondary processing (welding) and assembly, as well as the delivery of finished products. Additionally, we have strengths in maintenance, enabling stable quality, shortened delivery times, and cost reductions. *For more details, please refer to our catalog or feel free to contact us.
Our company is one that creates forms.
You Ai Seiki Co., Ltd. is a company that develops various businesses, starting with the production of press prototypes for the automotive industry. We possess various equipment such as machining centers and C-type single presses, and we can accommodate prototype and small-lot production. For press prototypes and mass production molds, please leave it to You Ai Seiki. 【Main Businesses】 ■ Production of press prototypes for the automotive industry / mass production of small quantities ■ Design and production of progressive press molds and single-operation molds for the automotive industry ■ Production of mold components ■ Research and development of "material processing technology for product weight reduction" for next-generation industries *For more details, please refer to our catalog or feel free to contact us.
![[Case Studies] Parts and Machine Assembly Examples](https://image.www.ipros.com/public/product/image/2ff/2000335529/IPROS86331425068335129084.jpeg?w=280&h=280)
We are showcasing examples of hydraulic equipment parts and machine assembly processing through photos!
This document is a collection of processing examples from Horiuchi Seisakusho, which specializes in sheet metal press processing and metal machining. We present examples of hydraulic equipment parts and machine assembly through photographs. Our company excels in various types of processing, primarily focusing on machinery such as NC turret punch presses, NC milling machines, CNC lathes, laser processing machines, and NC benders. [Featured Examples] ■ Parts and Machine Assembly Examples - Hydraulic Equipment Parts - Machine Assembly ■ Company Overview *For more details, please refer to the PDF document or feel free to contact us.
![[Sheet Metal Processing Example] Sheet Metal for Large Motorcycle Mover (SUS430-3t)](https://image.www.ipros.com/public/product/image/2e9/2000340659/IPROS64336330432924723098.jpeg?w=280&h=280)
We cut stainless steel 3t using laser processing, and we also perform bending with a bender, welding, and assembly of components such as bearings.
At Horiuchi Manufacturing Co., Ltd., we primarily focus on various machining processes using equipment such as NC turret punch presses, NC milling machines, CNC lathes, laser processing machines, and NC benders. We handle exterior parts for small transformers, other metal press products, sheet metal processing, precision machining, lighting equipment parts, architectural hardware, and machine assembly. Additionally, with the introduction of the Amada fiber laser processing machine (ENSIS 3015 AJ), we are now able to process materials such as copper, brass, and aluminum, which we previously found challenging. If you have any requests regarding processing, please feel free to consult with us. [Processing Example] We cut 3mm stainless steel using laser processing, followed by bending with a bender, welding, and assembly of components such as bearings. (This is a tool for side slipping of large motorcycles.) The size is 850×300×30H. *For more details, please refer to the PDF document or feel free to contact us.
![[Sheet Metal Processing Example] Hardware for Small Transformers (SPCC)](https://image.www.ipros.com/public/product/image/6cd/2000340717/IPROS68319317808892579405.jpeg?w=280&h=280)
Manufactured through four processes: punching, drilling, bending, and four-way reinforcement using crank press processing!
At Horiuchi Manufacturing Co., Ltd., we primarily focus on various machining processes using equipment such as NC turret punch presses, NC milling machines, CNC lathes, laser processing machines, and NC benders. We handle a wide range of products including exterior parts for small transformers, other metal press products, sheet metal processing, precision machining, lighting equipment parts, architectural hardware, and machine assembly. Additionally, with the introduction of the Amada fiber laser processing machine (ENSIS 3015 AJ), we are now able to process materials such as copper, brass, and aluminum, which we previously found challenging. If you have any requests regarding processing, please feel free to consult with us. [Processing Example] This product is an exterior part for a small transformer, manufactured through four processes: punching, drilling, bending, and four-way reinforcement using a crank press. There are 30 to 50 variations in size, with prices ranging from a few dozen yen to several thousand yen. The size is 2.0t × 200 × 160 × 30H. *For more details, please refer to the PDF document or feel free to contact us.
![[Sheet Metal Processing Example] Saddle for fixing metal ducts, etc. (SUS)](https://image.www.ipros.com/public/product/image/b58/2000340726/IPROS25697611213607820192.jpeg?w=280&h=280)
We process using a turret punch press and also perform bending.
At Horiuchi Manufacturing Co., Ltd., we primarily focus on various machining processes centered around machine equipment such as NC turret punch presses, NC milling machines, CNC lathes, laser processing machines, and NC benders. We handle a wide range of products including exterior parts for small transformers, other metal press products, sheet metal processing, precision machining, lighting equipment parts, architectural hardware, and machine assembly. Additionally, with the introduction of the Amada fiber laser processing machine (ENSIS 3015 AJ), we are now able to process materials such as copper, brass, and aluminum, which we previously found challenging. If you have any requests regarding processing, please feel free to consult with us. 【Processing Examples】 We perform processing with a turret punch press and also handle bending. The photo shows a saddle used for fixing metal ducts. *For more details, please refer to the PDF materials or feel free to contact us.*
One of the few manufacturers capable of producing a wide variety of low quantities with ultra-short lead times. Achieving complex and high-precision metal processing.
This case study introduces Inokuma Manufacturing's "Wire Electrical Discharge Machining and Pressed Products," which achieve complex and high-precision metal processing using various machining tools. Our company's feature is that we manufacture the molds used for precision press processing in-house. Therefore, we can maximize the know-how of the molds in our products, resulting in good performance and cost performance. Furthermore, we realize a wide variety of products, small quantities, and ultra-short delivery times. [Featured Cases] ■ Wire Electrical Discharge Machined Products ■ Pressed Products *For more details, please refer to the PDF materials or feel free to contact us.
Establishing a fabless model! It is possible to respond flexibly without the need for large investments.
Introducing the "Press Processing Business" of C.I. Plant Co., Ltd. We respond to customer needs with a fabless system that does not require large investments and is easy to adapt to market changes. With dedicated production and quality managers in place, we have established a consistent management system and built a network with multiple manufacturers. This allows us to offer a one-stop service from mold design and manufacturing to press processing, secondary processing, surface treatment, and transportation, achieving stable and improved quality, shortened delivery times, and significant cost reductions. [Press Processing] ■ Pressable materials: SPH270C, SPC270D, SS400, SUS304, SUS430MT, A3003 ■ Pressable plate thickness: Progressive t3.6 and single t4.0 ■ Secondary processing: Nut and bolt spot welding, TIG welding, riveting, press-fitting, etc. ■ Surface treatment: Degreasing, cationic painting, nickel plating, trivalent chromate, high nickel alloy plating, copper plating, Geomet treatment, etc. *For more details, please refer to the PDF document or feel free to contact us.
Specialist in metal processing such as large presses and precision presses.
Our company provides high-quality metal press products for various industrial sectors such as video, home appliances, office automation equipment, and construction through a consistent production process that includes mold making and CAD/CAM lines. We propose innovative ideas based on flexible thinking about what quality and value are required and what combination of technologies can achieve them. By being involved from the prototype stage, we incorporate structures and processes that ensure high quality, delivering products with even higher added value. 【Features】 ■ High-value press products that express sensitivity and aesthetic appeal ■ High-speed production with "vertical startup" from design to prototyping, mass production, and assembly ■ Mold technology that materializes sensitivity *For more details, please download the PDF or feel free to contact us.
We will continue to improve and focus on creating products with 100% quality, responding to our customers' satisfaction and trust!
SKK Co., Ltd. has been engaged in press processing as its main business for over 70 years. In addition to press processing, we provide services to meet various needs related to metal processing through our knowledge, wisdom, experience, and partner companies. Utilizing our established technical capabilities (such as changes in methods), we aim to achieve low costs. With the principle that "manufacturing is a service industry," we strive to make our customers fans of our company. 【Business Content】 ■ Metal Press Processing - Materials: Steel, Stainless Steel, Aluminum, Copper Alloys - Plate Thickness: 0.1 to 6.0 mm *For more details, please refer to the PDF document or feel free to contact us.
Cut to the specified shape with the Thomson type! A work size of 1000×1000 is also possible.
We would like to introduce our processing technology, "Press Processing." We offer a "Crank Type" capable of processing up to approximately 25mm in thickness, as well as a "Hydraulic Type" that can handle work sizes of 1000×1000, and an "Automatic Machine" that can continuously process Thomson-type materials. Our company collaborates with various partner factories to provide processing methods and products that are well-suited to our customers' needs. 【Features】 ■ Crank Type - Thickness: Up to approximately 25mm ■ Hydraulic Type - Thickness: Up to approximately 50mm - Work size: 1000×1000 is also possible *For more details, please refer to the PDF document or feel free to contact us.
![[Processing Technology] Others](https://image.www.ipros.com/public/product/image/f03/2000461294/IPROS30937090750132713175.png?w=280&h=280)
We provide processing methods and products suitable for our customers' needs! Introduction to profile processing and more.
We would like to introduce our processing technology. Starting with "CP," which allows for processing without molds by inputting drawings in CAD, we also perform operations such as "Grinder," which polishes with a rotating grinding wheel to create smooth curves, and "Profile Processing," which cuts surfaces into wave patterns. Our company collaborates with various partner factories to provide processing methods and products that are well-suited to our customers' needs. 【Features】 ■ CP - Allows for mold-free processing by inputting drawings in CAD - Suitable for small lots and prototypes ■ Grinder - Polishes with a rotating grinding wheel to create smooth curves *For more details, please refer to the PDF document or feel free to contact us.
Blanking processing for plate thickness up to 10mm and outer diameter up to Φ200.
Are you having trouble with press processing of thick plates? Our company solves issues such as "Can it be pressed?" and "Can it be automated?" We are engaged in press blanking processing for plates with a thickness of 6 mm or more. We can handle a maximum thickness of up to 12 mm and a maximum outer diameter of Φ200. For very small lot items, laser processing is the most advantageous, but for small lot production of about 1000 per month, press processing can provide more favorable conditions for larger sizes. Please feel free to contact us when you need assistance. 【Do you have any of the following concerns?】 ■ (Machining) Can it be pressed? ■ (Single processing) Can it be automated? ■ (Cost reduction) Can yield be improved? *For more details, please refer to the PDF document or feel free to contact us.
Leave the sticking to us. We will continue to challenge the further limits of manufacturing.
At Chitose Industrial Co., Ltd., we offer metal press processing, non-oxidizing heat treatment, and the design and manufacturing of wireless electronic devices. As the product life cycle shortens, the demand for small-batch production of various types is increasing. Our company contributes to the early launch of products through in-house concurrent engineering. Additionally, we have established a productivity visualization system using our self-developed shot sensors. With our high technical and management capabilities, we will continue to challenge the further limits of manufacturing. 【Sales Items】 ■ Metal Press Processing ■ Non-Oxidizing Heat Treatment ■ Design and Manufacturing of Wireless Electronic Devices *For more details, please refer to the PDF document or feel free to contact us.
We will contribute to the advancement of the regional industry with unwavering technological innovation and a passionate creative spirit.
Create Dice Co., Ltd. was established in 1966 as a specialized manufacturer of copper-related press molds and has been involved in the production of dies (molds) that are essential for the mass production systems of industrial products since its founding. We are actively engaged in various products, from aluminum sash frames to highway exterior wall fences, and the entire company is united in striving to create higher quality products. Building on the technical know-how cultivated in mold manufacturing, we have also ventured into the development of labor-saving machinery and tools. We aim to continue focusing on the pursuit of innovative technologies that accurately and swiftly realize user needs. 【Business Overview】 ■ Press Mold Division ・Design and manufacturing of press molds ■ Press Processing Division ・Press processing of products such as bus seat frames ■ Special Machinery Division ・Design and manufacturing of impulse welders, heat plate welding devices, and tools ■ Large Processing Division ・Part processing using five-sided machining machines *For more details, please refer to our catalog or feel free to contact us.
Spacer blocks and ejector plates! Explanation of the structure of 2-plate and 3-plate molds.
We will introduce the structure of 2-plate and 3-plate molds. The "2-plate mold" consists of plates for mounting on the fixed plate of the molding machine, main plates that make up the product parts of the mold on the cavity side and core side, and plates for mounting on the movable plate of the molding machine. The image shows a simple structure in injection molding, capable of handling various functions such as core pull and the addition of an ejector plate using the movable side mold plate. The "3-plate mold" also accommodates various structures, so please feel free to consult us. 【2-Plate Mold Structure】 ■ Fixed Side Mounting Plate ■ Fixed Side Mold Plate ■ Movable Side Mold Plate ■ Spacer Block ■ Ejector Plate Upper and Lower ■ Ejector Plate Lower *For more details, please refer to the PDF document or feel free to contact us.
Recognizing diversity and incorporating that sensitivity into products! Hayakawa Industry's diversity management. Hiring individuals from the LGBT (sexual minority) community as well!
Hayakawa Industrial Co., Ltd. believes that recognizing diversity and leveraging that sensitivity in products and services is essential for the future of the manufacturing industry. In addition to the traditional values of "functionality (quality)," "reliability (delivery)," and "price suitability (cost)," we have initiated efforts in diversity management with the desire to add a fourth value axis: "emotional and empathetic values." 【Activity Achievements】 ■ Employment of people with disabilities ■ Creating a comfortable work environment by placing workplace adaptation supporters within the company ■ Recruitment activities for GBT (sexual minorities) ★ We have obtained LGBT-friendly company certification. *For more details, please visit our website or contact us directly.
We manufacture press die components, small parts, and machine parts! Delivered quickly!
Here are some of the products we have processed. Most of them are parts for press molds, but we also manufacture some mechanical parts. Utilizing the knowledge and processing technology cultivated through mold making, we deliver excellent products quickly. 【Products Offered】 ■ Plates: Dies for press molds, punch plates, strippers, backings, etc. ■ Small Parts: Small components such as punches and inserts for press molds. ■ Others: Mechanical parts and jigs, etc. *For more details, please refer to the PDF materials or feel free to contact us.
It is possible to replicate and create a completely identical plate.
In the event of a fatal damage to mold components, it is possible to replicate the exact same plate anew. Additionally, even if there are no mold drawings or data available, we can use a three-dimensional measuring machine to read the shape and hole positions. 【Procedure for Replicating Mold Components】 ■ Occurrence of cracks ↓ ■ Use a three-dimensional measuring machine to read the shape and hole positions ↓ ■ Digitize the measurement results using CAD and create formal drawings ↓ ■ Cut thin plates using wire cutting and verify against existing components as a gauge ↓ ■ If the shape is correct, proceed to actual processing, completing various machining and heat treatment *For more details, please refer to the PDF materials or feel free to contact us.
![All processing and manufacturing of mold parts and mold plates [Q&A materials available]](https://image.www.ipros.com/public/product/image/8d3/2000435952/IPROS16343915235564012087.JPG?w=280&h=280)
Attention those struggling with issues such as 'Production cannot keep up due to labor shortages' and 'We can't keep up with just our outsourcing partners'! We specialize in the complete processing and manufacturing of mold parts and plates.
In this document, we also provide an introduction to Yoshida Giken Co., Ltd., its strengths, and the mold production process. Our company specializes primarily in the production of press mold plates and the processing of mold plates. We can respond uniquely to press molds with "quality, delivery time, and price." For all processing and production of press mold plates (such as die, stripper, punch, and punch plates), please leave it to us. [Contents] ■ Business Introduction ■ Strengths of Yoshida Giken ■ Frequently Asked Questions Q&A *For more details, please refer to the PDF document or feel free to contact us.
Are you struggling with shortened business hours due to work style reforms and a shortage of staff? We can help solve that problem.
Our company is a spin-off from the processing division of a mold manufacturer, allowing us to propose more efficient processing methods utilizing our knowledge and technology in press molds, thereby achieving cost reductions. <Do you have any of these concerns?> ■ Struggling with a shortage of personnel in the mold processing department ■ Facing pressure for short delivery times, with parts processing on the verge of being overwhelmed ■ Wanting to handle design and assembly in-house ■ Wanting to request processing of mold parts but often being turned down due to lack of knowledge ■ Prices and delivery times not matching, etc. As a company that has spun off from a mold manufacturer, we have extensive knowledge of molds and serve as an intermediary between mold manufacturers and processing companies, allowing us to respond flexibly. *For more details, please refer to the PDF document or feel free to contact us.
Reduction of buff finishing for functional parts and reduction of the number of sliding parts! Processing that mechanically crushes burrs.
"Burr crushing and R-surface pressing processing" is a method of mechanically crushing and removing burrs that occur when products are cut out through press processing. There are cases where this is used for R-surface pressing (where the corners are R-shaped). It can be used to prevent accidents during assembly work caused by the edges of products, or to reduce the buffing labor for textile machinery parts. This method is widely used for finishing sliding parts in industrial machinery and functional components. There are many successful cases of value analysis (VA) and value engineering (VE) in reducing buffing for electrical components, engine parts, and functional components, as well as reducing the number of sliding parts. If you are interested, please feel free to contact us. 【Features】 ■ Prevents accidents during assembly work caused by product edges ■ Reduces buffing labor for textile machinery parts *For more details, please refer to the PDF materials or feel free to contact us.
![Board forging [Achieving high-level forging at low cost]](https://image.www.ipros.com/public/product/image/b66/2000657248/IPROS62771262736079866696.jpeg?w=280&h=280)
Achieving board forging at a level comparable to high-end press machines at a low cost through proprietary technology.
Shinmei's sheet forging primarily utilizes "general press machines" combined with "high rigidity and high precision molds." By using in-house manufactured molds, it enables sheet forging in areas that do not require high-end, high-rigidity press machines. This significantly reduces machine costs, resulting in substantial cost advantages. 【Features】 ■ It is possible to press-form a lattice-shaped groove on the surface of the product. ■ Since it can be formed in a single press operation from both sides simultaneously, mass production is also feasible. ■ Gears can be formed according to specifications such as internal teeth, external teeth, and modules. ■ In the case of pressing, gears can be produced in a few seconds, achieving lower costs compared to cutting. *For more details, please refer to the company brochure. Feel free to contact us with any inquiries.
We will deliver it as a completed unit!
By establishing a consistent production system at our company, we will assist in reducing your management workload and deliver the finished units to you.
![Press mold [introduction processing machine] ultra-precision molding grinding machine](https://image.www.ipros.com/public/product/image/c8a/2000664582/IPROS76989570037548308846.png?w=280&h=280)
Significant improvement in flatness accuracy! We also accommodate processing of mold bases for resin molding molds.
At Nagumo Manufacturing Co., Ltd., we have introduced the "Ultra-Precision Forming Grinding Machine." With a highly rigid column head and a finely adjusted sliding surface, the flatness accuracy has significantly improved. Additionally, by utilizing the automatic grinding wheel shaping function, the operational efficiency of the factory has increased, allowing us to better meet our customers' delivery requests. The introduction of this equipment has expanded our lineup of ultra-high precision machining for large plates, enabling groove processing and step machining with an accuracy of 0.001mm and beyond. 【Machining Equipment Information】 ■ Manufacturer: Nagashima Seiko Co., Ltd. ■ Machine Type: Ultra-Precision Forming Grinding Machine ■ Model: NSE840-NC ■ Axis Movement: x700 y400 ■ Introduction Date: June 2021 *For more details, please refer to the PDF document or feel free to contact us.
