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[Technical Data Free Offer] You can understand the basics of "Screw Performance Evaluation."

We are engaged in product development and performance evaluation to shape our customers' requests. We provide testing evaluation equipment and examples of evaluations. We will teach you the basics of performance evaluation.

Screws are small components, but they play a significant role as functional parts in "fastening." Performance evaluation is essential to shape our customers' requests. For example, we have a series of screws designed for special octagonal shapes in resin. The starting point was a customer's request for a nut that wouldn't rotate when embedded in resin. Using FEM analysis, we selected the optimal shape from 40 different designs. Collaborating with the production technology and manufacturing departments, we developed an insert nut that can withstand high torque fastening. To turn requests into reality, it is necessary to have evaluation capabilities to ensure proposed performance. During the development stage, we need to consider performance requirements and mass production feasibility, and after development, we must confirm the design performance and mass production quality, among various evaluations. Our company is equipped with various testing and evaluation facilities, including those developed in collaboration with academia. You can understand the basics of screw performance evaluation, including what kind of equipment is used and what evaluations are conducted. We also provide actual evaluation examples. Please take a look at our development and evaluation tests to shape our customers' requests. More details can be downloaded, and feel free to contact us with any inquiries.

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I will teach you the basics of fastening screws for resin. <Technical materials provided>

Are you having trouble with "fastening resin"? You can fasten resin with "bolts + nuts." You will gain basic knowledge about screws specifically for resin.

Are you struggling with "fastening of resin"? With resin, you can achieve fastening using "bolts + nuts" by utilizing dedicated screws. Dedicated screws include insert nuts and insert bolts that are embedded in the resin. In softer resins compared to iron, embedded bolts or nuts can rotate together, leading to deformation or breakage of the resin. Have you ever experienced deformation of resin products due to "nut rotation"? Our original development of dedicated screws for resin (Octa Lobular(R) series) features a special octagonal head shape that ensures high torque resistance and high pull-out strength. Even when tightened with high torque, it prevents "rotation" and "pull-out," protecting resin products. You can choose from various types of insert nuts (simultaneous molding type, press-fit type, and both with caps) and insert bolts (both simultaneous molding and post-embedding options) according to your specifications. If you're wondering, "What is an insert nut?" please refer to our technical document "Basic Knowledge of Insert Nuts." It clearly explains the usage of insert nuts and compatible resins, covering the "basics of insert nuts." You can view it via PDF download.

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[Technical Information] Basic Knowledge of Screws: "Textbook on Screws Learning from the Basics"

The textbook on screws created by a group of screw specialists, 'Learning About Screws from the Basics.' You can understand fundamental knowledge from types of screws to fastening design. Available for free!

Daiichi Kogyo is a specialized group that develops and manufactures both bolts and nuts. Although they are both "fasteners," bolts and nuts differ in materials, processing methods, manufacturing equipment, and required performance. 【What a specialized group can do】 ● Consideration of optimal materials and shapes: The "development/design capability" of a specialized group  → Utilization of FEM analysis and knowledge of materials ● Evaluation and analysis of fasteners with data backup: The "evaluation capability" of a specialized group  → Performance evaluation from individual parts to actual machines ● Reduction of prototype lead time and mass production: The "production technology/manufacturing technology capability" of a specialized group  → In-house mold production and utilization of FEM analysis For more details, please visit the 【Daiichi Kogyo Co., Ltd. Fastener Division Fastening Parts Site】 below. "Useful information about fasteners" is also available. Please take a look. There is a "Textbook on Fasteners: Learning from the Basics" created by a specialized group in fasteners. - What are fasteners - The mechanism of how fasteners tighten - Fastener loosening - Fastener design You can understand the basic knowledge of fasteners. It is available for free. Please download and take a look.

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[Case Study] You can understand the reasons for adopting high-torque insert nuts.

You can see the benefits of using the "SSOO Nut," an insert nut that is strong against pull-out and supports high torque. Examples of parts and molding methods are currently being published.

The SSOO nut is a "heat press-in type insert nut (outsert nut)" that achieves high "torque resistance performance" and "pull-out strength." It prevents the nut from rotating (spinning) or pulling out during high torque tightening, ensuring safe fastening of resin products. The SSOO nut has solved various problems for our customers. 【Case 1】 - High tightening torque is required, but the insert nut spins. → It meets tightening requirements with high torque resistance performance, fastening resin components without spinning. 【Case 2】 - To reduce weight, we want to decrease the number of screws used. → It achieves a reduction in the number of screws used with high pull-out strength while ensuring fastening strength. Additionally, it has realized many benefits such as reducing environmental impact and responding to strong vibrations. For more details, please refer to the "SSOO Nut Adoption Case Collection." If you are struggling with fastening resin at high torque, please take a look at the materials. You will understand why we were able to develop the original SSOO nut that can handle high torque tightening. Please check it out from the link.

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Bag Nut "SS-UFO Cap Nut"

It is a bag nut that can be tightened with just one driver, even in narrow spaces!

The founder of Daiichi Kogyo Co., Ltd., Akira Suzuki, was the first in Japan to manufacture and sell a bag nut (JIS Type 3 cap nut) with a cap formed by pressing onto a nut. Since its launch, it has received positive feedback for being lighter and more affordable compared to traditional cutting types, and it has evolved into a wide variety of forms to suit various applications. From this bag nut series, we offer the "SS-UFO Cap Nut," which can be tightened with a screwdriver. The "SS-UFO Cap Nut" is a special bag nut with recesses (such as a cross hole) in the cap part. Even in tight spaces where a wrench cannot be used, this "SS-UFO Cap Nut" can be tightened with just one screwdriver. Please consider it in cases where hex nuts are difficult to tighten due to design constraints, or when you want to improve workability in small and narrow spaces. There are two head shapes available: pan (cross hole) and truss (cross hole). For more details, please contact us or download the catalog.

  • Joints between components

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Compact Edition! Easy-to-Read Basic Knowledge of Insert Nuts

This is a compact version of "Basic Knowledge of Insert Nuts" that is easy to read. It clearly summarizes how to use them and provides examples of usage.

An insert nut is a fastening component used to reinforce the joints between materials by embedding it in soft materials such as resin. In the transportation equipment sector, it is expected that resin composite materials will continue to be adopted for weight reduction, and the use of insert nuts as fastening components is anticipated to increase. This document provides a compact summary of the basic knowledge regarding insert nuts. It is a simplified version that allows for easy reading of the fundamentals of insert nuts. If you want to learn more about insert nuts, please take a look. For more details, please download and view the catalog.

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"SSOO Nut" that reduces the cost of bolts and nuts to 2/3 *Case study materials*

By using SSOO nuts, the cost of bolts and nuts is reduced to 2/3! We are offering a free case study that demonstrates achieving a 2/3 cost reduction and a 17% decrease in threaded parts!

This is an introduction to a case where the automotive parts that typically used six insert nuts were replaced with the "high-strength" SSOO nuts from Daiichi Kogyo (high torque compatible insert nuts), resulting in a reduction of the number of components to four. By reducing the number of insert nuts by "two," the number of bolts was also decreased, leading to a cost reduction of about two-thirds and a weight reduction of 17% for the threaded components. ■ We are currently offering free case study materials that demonstrate the effects of cost reduction and weight reduction! ■ *For more details, please view the PDF available for download.

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[Technical Data] High Torque Compatible Insert Nut "SSOI Nut"

We are offering free technical materials that demonstrate the strength of SSOI nuts! The materials include a wealth of test data such as tensile tests, torque strength tests, and tightening tests.

The SSOI nut improves torque resistance performance by being molded into a special octagonal shape. It is an insert nut that achieves "difficulty in rotation" and "difficulty in removal," molded simultaneously during resin molding. This technical report presents abundant test data, including tensile tests and torque strength tests, as well as adoption results, explaining the excellent performance of the SSOI nut. ● "Difficulty in rotation" By molding into a special octagonal shape, the torque resistance performance has been significantly improved compared to conventional insert nuts. It prevents the nut from spinning freely (back spinning) during high-torque tightening. 【Verification Test Results】 Torque strength test results (Material: MC Nylon): 25N·m or more ● "Difficulty in removal" Designed for simultaneous use with resin molding, it has excellent tensile (pull-out) strength. It features high vibration resistance and high rotational torque, making it difficult to loosen. 【Verification Test Results】 Pull-out load test results (Material: MC Nylon): 8250N ● Shape As a non-through type, there is no need to worry about resin flowing into the screw hole. 【Adoption Examples】 Resin parts such as air cleaners and intake manifolds. *For detailed technical information, please refer to the download.

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Reheader (Die Forming) Processing [Cost Reduction through Process Conversion!]

We have achieved complex shape forging processing with a reheader machine!

Metal processing includes a method called cold heading, which uses molds to achieve plastic deformation. Cold heading has the advantage of significantly less material waste compared to cutting processes, as well as stable precision and production speed, making it suitable for mass production of items such as bolts and nuts. However, for complex shapes like concave forms, cutting processes were necessary. Our company has introduced a re-header machine (split mold forming machine) that allows us to perform cold heading on semi-finished products after the initial heading process, enabling the formation of complex shapes and eliminating the need for cutting processes through net shape processing. By combining header and re-header machines, we have improved processing efficiency for complex shapes, allowing us to propose solutions for mass production. Additionally, the reduction of waste material from cutting processes helps lower costs.

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[SSOO Nut Adoption Case] Hydrogen Emission Parts and Filter Parts

By reducing the number of screw components, we have achieved a weight reduction of approximately 17%! Here are examples of the adoption of SSOO nuts. *SSOO nut technical report available.

Here are some examples of adoption that contributed to weight reduction with the high pull-out strength of SSOO nuts. <Adoption Example 1> Adoption Location: Hydrogen discharge parts used in hydrogen fuel cell vehicles (4 SSOO nuts, M6 size, used per unit) Target Resin: PP-TD30 (Polypropylene Talc 30%) [Challenge] ■ To reduce the number of screw components for weight reduction (previously 6 per unit) [Solution] ■ High pull-out strength enabled the reduction of the number of components used [Effect] ■ Reduced the number of screw components to 4 per unit ■ Achieved a weight reduction of 8g (approximately 17%) for screws <Adoption Example 2> Adoption Location: Automotive filter components (2 SSOO nuts, M6 size, used) Target Resin: New material resin using plant-derived fibers (PP) [Challenge] ■ To reduce the number of screw components for weight reduction (previously 3) ■ Insufficient strength of the new material resin causes it to spin under the specified torque with conventional products [Solution] ■ High pull-out strength enabled the reduction of the number of components used ■ High torque resistance performance meets the specified torque requirements [Effect] ■ Reduced the number of screw components to 2 ■ Achieved a weight reduction of 4g (approximately 17%) for screws

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Technical Data: High Torque Compatible Outsert Nut SSOO Nut

You can understand the strength of SSOO nuts! We are offering a technical document that includes data from tensile tests, torque strength tests, and adoption results for free!

The SSOO nut is a high-spec insert nut that contributes to both "high torque compatibility" and "weight reduction." This document is a technical report that includes abundant test data such as tensile tests and torque strength tests for the SSOO nut, as well as usage records. ● High Torque Compatibility Thanks to its unique octagonal shape and the irregularities on the shaft, both torque strength and pull-out strength have been improved compared to conventional insert nuts. 【Verification Experiments】 Torque Strength Test (Material: PP): 31.0 N·m (80% improvement in turning torque compared to conventional products) Pull-Out Load Test (Material: PP): 2713 N (18% improvement in pull-out load compared to conventional products) ● Weight Reduction In applications for resin parts in transportation equipment such as automobiles, replacing conventional nuts with SSOO nuts has led to a reduction in the number of screw components and weight reduction. 【Adopted Resin Parts】 Hydrogen emission parts and intercooler parts in automobiles For detailed technical information, please refer to the download.

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Strong against vibrations, reusable! Anti-loosening! 'E-LOCK Nut'

The three-blade design provides stable anti-loosening effects! Thanks to the high-strength friction ring, it can be reused multiple times! [Manufactured by Osaka Forming Co., Ltd.]

The "E-LOCK Nut" handled by Daiichi Industry features a three-blade design that enhances its anti-loosening function and possesses the strength to withstand repeated use. In the case of conventional two-blade products, one blade gets lodged in the thread valley, effectively resulting in a state of anti-loosening with only "one blade," leading to concerns about stability. However, this product's three-blade design effectively increases thread stability with "two blades." Additionally, durability tests under vibration showed no deformation in the three friction rings of this product, proving its ability to withstand repeated use due to the sustained effect of the springs. (Other manufacturers' nuts with high anti-loosening functions may experience deformation.) **Features** 1) The three-blade design provides a more stable anti-loosening effect compared to conventional products. 2) Prevents early detachment even if the tightening axial force decreases. 3) Strong and capable of withstanding repeated use. ★ This product is from Osaka Forming Co., Ltd. You can view the products handled by Osaka Forming through the link below.

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[SSOO Nut Adoption Case] Speaker cover parts of the car door section

Supports high-level torque tightening! Introducing case studies of SSOO. *Case studies are featured in the SSOO Technical Report available now.

Here is a case study of the adoption of high-torque compatible insert nuts (SSOO nuts). Adoption location: Speaker cover parts of a car door Target resin: PP-TD30 (Polypropylene Talc 30%) [Challenges before introduction] - We were looking for an insert nut that could withstand high torque tightening. [Deciding factors for introduction] - After conducting comparative tests with products from other companies, the SSOO nut was adopted because it demonstrated the highest strength. [Effects after introduction] - Since it can withstand high torque tightening, there is no occurrence of nut spinning or loosening. *For more details, please refer to the technical report digest available for download or contact us directly.

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High torque compatible cap insert nut "SSOO Nut PLUS"

<New Product> Adding more peace of mind! A new insert nut that advances weight reduction. "Doesn't rotate" + "Doesn't loosen" = Protects resin products.

The "SSOO Nut PLUS" adds a cap to the reliable outsert nut, the SSOO Nut! It is a new insert nut from the Octa Lobular(R) series. <Are you having trouble fastening resin parts?> With the SSOO Nut PLUS, you can ensure the high torque resistance and pull-out strength of the "non-rotating" SSOO Nut. It solves the fastening issues of resin parts! 【Features】 ■ High torque resistance performance 1.8 times that of knurled products, preventing slipping and co-rotation even when tightened with high torque. ■ High pull-out strength 1.2 times that of knurled products, also excellent in vibration resistance. ■ Adds a horizontal cap to the SSOO Nut! - Can be used with simultaneous molding, making it suitable for thermosetting resins. - The cap prevents resin from wrapping around, ensuring secure fastening. - The horizontal cap can be used in space-constrained battery parts and resin components. - Prevents loosening by ensuring metal contact. It can be used as either an insert or an outsert, allowing you to choose specifications according to your application. *For more details, please refer to the materials available for download in PDF format or feel free to contact us.

  • Work tools

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Are you having trouble with resin fastening? We have "screws specifically for resin fastening"!

Cannot secure the resin. The resin cracks. "Screws for insert molding" support the fastening of the resin. Free distribution of "Basic Knowledge of Insert Nuts" is ongoing!

Are you having trouble with fastening resin products? You want to tighten them strongly, but the resin cracks. Conventional fastening designs can't be used. You can bond with resin clips or adhesives, but it's a problem if they can't be removed... We have a solution for such "troubles": "screws for insert molding." "What are screws for insert molding?" We offer a technical document that answers that question for free. An insert nut is one type of screw for insert molding. By embedding it in the resin and reinforcing the fastening part, it enables fastening of resin using "bolt + nut." We clearly explain why insert nuts are necessary, how to use them, and the types of resins used, covering the "basics of insert nuts." Our company manufactures the "Octa Lobular Series," screws specifically for fastening resin products. With a special octagonal head shape, it ensures 1.8 times the torque resistance and pull-out strength compared to knurled products, protecting the resin and achieving high-torque fastening. We solve the "troubles" of fastening resin. Please check the detailed documentation of the series available for download. We also have a wide variety of colors for resin. Feel free to contact us with any inquiries.

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